BLUCHER CP 700E User manual
Compact hydraulic pump with accumulator
Instruction manual
BLUCP 700E
Drainage and pressure piping solutions
PO Box 107; Corunna Avenue, Melrose Park SA 5039
T: 08 8374 3426 | M: 0425 567 241
spaterson@blucher.com.au | www.blucher.com.au
English
Please read this instruction manual carefully before using our pro-
duct. In case of any open issues or questions, please contact our
service center immediately.
(Find Information on the last cover page)
2 BLUCP700E
English
3 BLUCP700E
Index
1. Technical data 4
2. Definition of components basic unit 4
3. Accessories supplied with the basic unit 6
4. Description of signs and symbols 6
5. General information 7
6. Guarantee 7
7. Field of application and inappropriate application 7
8. Safety instructions when using the equipment 8
9. Storage and transportation 9
10. Start-up of the equipment 10
11. Information for the use of the power pack and battery charger 10
12. Functions 12
12.1 Remote control unit 13
13. Working cycles standard program 13
13.1 „Compression“ working cycle 13
14. Tool variations 14
15. Maintenance instructions 15
16. Technical features and performance 15
17. Rating plate 16
18. Installation instructions of software 16
18.1 System requirements 16
18.2 Software installation through apparatus / CD 17
18.2 Plug & Play 17
19. What to do in case of dysfunction 18
19.1 Error codes 18
19.2 Oil filling 20
19.3 Changing the filter 20
20. Removal from service/disposal 21
21. Guarantee/Repair 22
The entire or partial contents of this document shall not be copied or
made available to third parties in any other way without the prior written
permission of BLUCHER.
English
4 BLUCP700E
1. Technical data
2. Definition of components basic unit
Operating pressure: 700 bar (70 MPa)
Max. Lift: depending on the tool used
Battery voltage: 18 V DC
Drive motor: DC permanent magnet motor
Battery capacity: 3,0 Ah
Time of pressing cycle approx. 4-7 sec. (depending on ND)
Type of battery: Li-Ion (without memory effect)
Charging time: approx. 60 min.
Compression time depending on the tool used
Noise level: 70 dB (A) at a distance of 1 m
Acceleration: < 2,5 m/s² (weighted root mean square acceleration)
Hydraulic oil: 750 ml usable type „Shell-Naturelle HF-E15“
Operating temperature: from -20 °C to +50 °C
Dimensions basic unit: approx. 300 x 195 x 210 mm (incl. power pack)
Mass basic unit: approx. 4,7 kg (incl. power pack)
Class of protection: IP 43
Item Definition Item Definition
[ 1 ] LED operating indicator lights [ 7 ] Hydraulic connection
(max. 700 bar)
[ 2 ] Return - Handwheel [ 8 ] Mechanical emergency return
switch
[ 3 ] Shoulder strap support [ 9 ] USB interface
[ 4 ] Power Pack [ 10 ] Air filter
[ 5 ] Name of model & technical data [ 11 ] Oil filling screw
[ 6 ] Connection for remote control
ACaution: The mechanical return switch allows the operator to restore the tool to
the starting position in emergency cases and thus to remove the pressure from
the tube and operating keys.
The name of the model, the manufacturer´s data, the serial number and technical data
are located on the bottom of the BLUCP700E Compact pump.
English
BLUCP700E 5
1 2
3
5
8
6
7
9
11
4
10
English
6 BLUCP700E
4. Description of signs and symbols
LDanger: This indicates a warning; lack of observance may lead to injury or death.
PParagraphs: Product safety information.
ACaution/Important: This indicates a warning; not following this warning may lead to
damage of the equipment or materials.
MOperation and maintenance: Advice and indications in order to maintain the
product´s value.
NInformation: Useful information for the proper application of this product.
3. Accessories supplied with the basic unit
1
4
2
5
3
6
Item Definition Item Definition
[ 1 ] 1.5m pressure hose [ 4 ] USB 2.0 cable with 5 pole mini type
connectors: A plug and B socket
[ 2 ] Remote control unit [ 5 ] CD-ROM
[ 3 ] C 18 C type battery charger
AEG 18 V CC/3Ah type battery [ 6 ] Shoulder strap
English
BLUCP700E 7
7. Field of application and inappropriate application
The BLUCP700E Compact Pump is suitable for the operation of hydraulic tools which are
designed for an operating pressure of at least 700 bar. Only those cutting and compres-
sion tools shall be used that are suitable in terms of operating pressure and capacity. The
pump cannot be connected with hydraulic equipment other than the tools foreseen. It is
strictly prohibited to use the pump on lifting equipment, lifting cylinders and similar de-
vices. The battery powered BLUCP700E pump may be used exclusively in environments
with illumination of at least 400 lux, or in daylight.
Please refer to the provided instruction manuals concerning the respective fields of appli-
cation of hydraulic tools.
5. General information
Wear gogglesRead the in-
struction manual
before usage
LThe manufacturer shall not be liable for any damages or injury resulting from non-
observance of the operating instructions.
This device must be used exclusively for its intended use. This product shall only be
used by personnel who have received training whereas the instruction manual must
be carried along with the device for its entire life period..
The user is required to:
• make the instruction manual available to operators
• ensure that the operator has read and understood the instructions
PFor all legal intents and purposes, the German versions of this instruction manual is
legally binding.
6. Guarantee
Caution!
Danger of squee-
zing
The manufacturer must be notified in writing of any defects in the product latest and
within 8 days after receipt of the same, enclosing the shipment documents and a de-
tailed description of the defect(s). In case of hidden defects, the claim in this regard must
be made within 8 days of its detection and not later than one year after receipt of the
product. BLUCHER shall not be held liable for any defects claimed after the abovementi-
oned period. The guarantee does not cover any damage caused by improper handling,
poor maintenance, by using other than original BLUCHER spare parts, by opening the de-
vices by non-authorized staff. In case of repairs the warranty is extended on the replaced
parts but not on the entire tool.
English
8 BLUCP700E
ACaution: In case of non-observance of the safety instructions there is danger to life
and health or it can cause material damage to the machine and the surrounding
environment!
ACaution: Never place fingers or other parts of the body into the working area of the
tool head!
ACaution: Keep other people, particularly unauthorized people, away from the wor-
king area during the operation with the battery-powered tool!
ACaution: Wear appropriate workwear, gloves and safety shoes!
ACaution: Inspect the battery powered tool to make sure it has not been damaged.
Only use the machine if it is free of defects and works failure-freely!
ACaution: If situations of danger for persons or for the machine occur during operati-
on, stop the BLUCP700E Compact pump by pressing the return button on the remote
control.
ACaution: The pressure hose must must be designed for a nominal pressure of 700bar
(70MPa) and must not be damaged, bent or worn.
ACaution: In the event of serial assembly, it is necessary to use the shoulder strap pro-
vided with the machine.
ACaution: The operator must always have the battery pump at hand.
ACaution: Accessing the danger zone of the pressing tool is only permissible when the
tool is completely opened and the battery removed.
ACaution: The battery may only be removed when the pump BLUCP700E has been
shut down safely.
ACaution: During work performed at heights the tool must be adequately protected
from falling.
ACaution: Before using the equipment, it is necessary to perform a visual inspection to
ascertain the condition of the BLUCP700E Compact pump. In case of damage do
not use the device.
ACaution: Reverse movement is activated exclusively with the relative key (on the re-
mote control unit). The mechanical release lever located on the equipment must be
used in emergency situations.
8. Safety instructions when using the equipment
English
BLUCP700E 9
9. Storage and transportation
In order to protect the BLUCP700E Compact pump from
possible damage, it is necessary to clean it after every
use and to protect it with the respective protection caps
for the hydraulic connection and remote control connec-
tion. After cleaning stow away the tool in the provided
cotton bag and make sure it is securely closed..
ACaution: Do not open the machine! All terms of the warranty become invalid if the
seal is damaged. The equipment must not be operated without protective cover.
ACaution: If the service warning light flashes up, the device must be sent to the ma-
nufacturer. The customer is not authorized to perform any maintenance as this would
entail the loss of guarantee and can lead to situations of danger.
Caution: The typical A-weighted noise level can exceed 70dB (A) during operation. -
Wear ear protection!
ACaution: The equipment shall only be operated with the original BLUCHER power
packs.
ACaution: The equipment must not be operated in explosive atmospheres.
ACaution: Complete shutdown of the equipment takes place exclusively upon remo-
val of the battery.
ACaution: If oil leaks from the Compact pump, it must be sent to the BLUCHER custo-
mer service department.
ACaution: The BLUCP700E Compact pump must not be operated in case of heavy
rain or underwater.
ACaution: Hydraulic oils pose a risk to the ground water. Uncontrolled discharge or
disposal of hydraulic oils not in conformity with norms may be persecuted under envi-
ronmental protection laws.
ACaution: The applied components must demonstrably withstand the occurring tem-
peratures.
English
10 BLUCP700E
10. Start-up of the equipment
11. Information for the use of the power pack and battery charger
The battery charger is designed for 230 V CA 50-60 Hz. The new batteries are provided
partially charged and must be charged before using the machine for the first time. In
order to recharge the battery, the charger plug must be inserted into a wall socket and
the power pack must be placed in the battery charger. A 3.0 Ah power pack can be
recharged in approximately 60 minutes. The status of the charge for the power pack is
indicated by the luminous diode on the battery charger.
Remove the protection caps from remote control and hydraulic connection from the
BLUCP700E Compact pump. Next, connect the pressure tube and remote control unit as
shown in the illustration.
Insert the battery on the rear of the unit (see illustration)
and push until the safety switch clicks.
Attach the shoulder strap as shown in the illustration.
ACaution: The eyelet of the shoulder strap can only be
hooked or unhooked in the position illustrated.
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