Blodgett KTT-E Series Guide

KTT-E Series

ELECTRIC TABLE TOP TILTING KETTLE

INSTALLATION –OPERATION –MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 864-0183

S00063 Rev B (7/11)

IMPORTANT NOTES FOR INSTALLATION AND OPERATION

It is recommended that this manual be read thoroughly and that all instructions be followed

carefully.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

WARNING: Improper installation, operation, adjustment, alteration,

service or maintenance can cause property damage, injury or death.

Read the installation, operating and maintenance instructions

thoroughly before installing, operating or servicing this equipment.

This manual should be retained for future reference.

ADEQUATE CLEARANCES MUST BE MAINTAINED FOR SERVICING AND

PROPER OPERATION.

DO NOT ATTEMPT TO OPERATE THIS UNIT IN THE EVENT OF A POWER

FAILURE.

NOTICE: Contact the factory, the factory representative or local service

company to perform maintenance and repairs.

Intended for commercial use only. Not for household use.

TABLE OF CONTENTS

DESCRIPTION PAGE

IMPORTANT NOTES FOR INSTALLATION AND OPERATION ........................................2

SERVICE CONNECTIONS .................................................................................................4

1.0 INSTALLATION INSTRUCTIONS ................................................................................5

2.0 INTRODUCTION ..........................................................................................................7

3.0 OPERATION INSTRUCTIONS ....................................................................................8

4.0 CLEANING INSTRUCTIONS .....................................................................................10

5.0 TROUBLESHOOTING ...............................................................................................11

APPENDIX A Material Safety Data Sheet...........................................................................12

SERVICE CONNECTIONS

SAFETY RELIEF VALVE 4 [102]

10 [254]

12.5 [318]

H J

1.25 [32]

14.50 [368]

A ID

4X WELD NUTS

5/16-18UNC 18 [457]

2.25 [57]

DIMENSIONS ARE IN INCHES [MM]

ELECTRICAL CONNECTION TO BE AS SPECIFIED ON DATA PLATE

6 gallons

CAPACITY

10 gallons

12 gallons

MODEL

KTT-10E

KTT-12E

KTT-6E

610

711

660

UNITS

45 litres

23 litres

38 litres mm

CA B

432

381

365

14.38

305

406

DIMENSIONS

937

36.88

34.88

851

33.5

886

17.25

15.25

387

438

26.25

22.25

565

667

686

762

711

114

4.50

108

6.12

156

4.25

14.75

314

12.38

375

117

4.62

105

4.12

254

324

12.75

324

inches

ELECTRICAL CHARACTERISTICS

PHASE

KTT-10E & KTT-12E

KTT-6E

MODEL 208V

36.0

57.6

33.3

20.8

34.1

54.6

31.5

19.7

220V 415V

AMPS PER LINE

31.3

18.1

28.9

50.0

240V

18.3

11.4

380V 480V

14.516.7

10.4 9.0

12.0

7.5

N/A

1.0 INSTALLATION INSTRUCTIONS

Immediately after unpacking, check for possible shipping damage. If the kettle is found to be

damaged, save the packaging materials and contact the carrier within 15 days of delivery.

1. The kettle must be installed in accordance with:

2. State and/or local codes.

3. In the USA, the National Electrical Code, ANSI/NFPA-70 (latest edition). In Canada, the

Canadian Electrical Code, Part 1, CSA Standard C22.1 (latest edition).

4. Position appliance on counter allowing sufficient rear clearance from wall to tilt freely and

completely without obstruction.

5. Mark four corner locations of appliance base.

6. Remove appliance from counter and locate position of 4 holes as per Figure 1. Drill four

7/16" diameter holes.

7. Apply a continuous bead of Silastic or other equivalent sealant along the complete perimeter

edge of the appliance base.

8. Use 5/16-18 Hex Cap Screws with suitable flat washers to bolt down. Screw length must be

1-1/4 long plus counter top thickness.

9. Wipe off excess sealant.

10. A control box with power supply equivalent to Electrical Rating of appliance should be

located conveniently nearby.

WARNING: Electrical and grounding connections must comply with

the applicable portions of the National Electrical Code and/or other

local electrical codes.

1.0 INSTALLATION INSTRUCTIONS (Continued)

WARNING: Disconnect electrical power supply and place a tag at

the disconnect switch to indicate you are on the circuit.

1. A waterproof electrical connection for power supply to console housing must be provided.

2. Ground appliance to terminal provided inside console housing.

3. Turn power ON and check for proper operation.

FIGURE 1

2.0 INTRODUCTION

DESCRIPTION

Models KTT-6E (6 gallon capacity) and KTT-10E (10 gallon capacity) and KTT-12E (12 gallon

capacity) electrically powered, self-contained, countertop, tilting kettles. Each model has a

jacket of double-wall construction forming a sealed reservoir around the lower two-thirds of the

kettle. The reservoir is charged with distilled water. Kettles are equipped with a removable

electric heating element and controls, including a low water cutoff device for protection of the

heating element. All models are of identical construction, except for kettle size and element

heating capacity.

BASIC FUNCTION

Self-contained kettles operate by generating steam in the kettle reservoir. The sequence of

operation is as follows:

1. Operator turns the power switch to the ON position and sets the temperature control dial to

the desired temperature setting.

2. Control circuit is normally completed to the temperature controller if the following conditions

exist:

A. Water level in the kettle reservoir is adequate to prevent circuit interruption by the low

water cut off device. An activated cutoff is indicated by the amber low water light turning

on, and the heating element shut off.

B. Kettle is in vertical position with circuit completed through the tilt interlock switch.

3. Thermostat control contacts close to energize contactor coils.

4. Power is supplied to the elements through closed power contactors.

5. As the temperature of water rises in the kettle reservoir, increase in steam pressure is

indicated on the pressure gauge.

6. When the temperature of steam in the reservoir reaches the setting of the temperature

control dial, the temperature controller opens to break the contacts and shuts off the heating

element. On/off cycles will occur as required to maintain temperature setting.

3.0 OPERATION INSTRUCTIONS

1. Ensure that the external electrical shut-off to the kettle is on.

2. Check pressure gauge for correct cold kettle reading. Reading should be in the green

vacuum zone. If reading is not in the vacuum zone, follow VENTING INSTRUCTION prior to

using the kettle.

3. Place power switch in ON position.

4. Preheat the kettle by placing thermostat knob at maximum and wait until TEMPERATURE

light goes off.

5. Add food to be cooked into the kettle.

6. Place thermostat knob at required temperature setting with a temperature range from

roughly 165°F to 289°F (74°C to 143° C, jacket temperature.)

7. When cooking is finished set thermostat knob and power switch to the OFF position.

8. Pour finished product from kettle using tilt handle. Be careful to avoid splashing.

9. Add water to kettle for cleaning purposes.

10. Wash kettle thoroughly. See CLEANING procedure

NOTE: Preheating should not be used when cooking milk and egg food

products which adhere to hot cooking surfaces. These foods should be placed

into kettle before heating is begun.

3.0 OPERATION INSTRUCTIONS (Continued)

TILTING INSTRUCTIONS

Your kettle has the standard “Clean Lock” feature and may not be tilted without disengaging the

tilt knob located on the console at the top right. This feature locks the kettle in the upright

position and also allows the operator to lock the kettle at 105° for ease of cleaning. To tilt the

kettle the full distance, the tilt lock knob must be disengaged from the cleaning position by

pulling out the tilt lock knob and tilting the kettle forward the full distance. Follow these steps to

tilt kettle:

1. Pull out the tilt knob near top right of console.

2. Using kettle tilt handle pull kettle forward to desired angle of pour or until kettle locks at

105°. The tilt knob can be released after the kettle has been tilted approximately 10°.

3. Kettle will lock in position at 105° and may be tilted further by pulling the tilt lock knob a

second time allowing the kettle to tilt the full distance.

4. To return the kettle to the upright position, pull out the tilt lock knob and tilt the kettle upward

until it locks in the upright position. The kettle should not move in either direction once in the

upright position.

4.0 CLEANING INSTRUCTIONS

The kettle interior and exterior should be thoroughly washed after each use in preparation of a

different food.

1. Add water and mild detergent to the kettle immediately after use.

2. Scrub kettle interior with nylon brush.

3. Loosen food which is stuck to kettle by allowing it to soak at a low temperature setting.

4. Rinse with clear water and dry.

WARNING: Do not hose down appliance under any condition.

Failure to comply will void warranty.

5. Wipe down exterior, rinse and dry.

WARNING: It is NOT RECOMMENDED to use cleaning agents that

are corrosive.

Use of cleaning agents that contain chloride, acids or salts are corrosive and may cause pitting

and corrosion when used over a period of time; this will reduce the life of the appliance.

Should pitting or corrosion occur this is not covered by warranty.

Follow the recommended cleaning instructions. Use a mild detergent, warm water and rinse

thoroughly.

NOTE: Never scrape the inside of the kettle with metal tools, steel scouring

pads, or abrasive cleaners. Scratches will result which will spoil the kettle’s

general appearance and make it harder to clean and maintain a sanitary

condition.

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