Blodgett ZEPHAIRE-E Guide

ZEPHAIRE-E

ELECTRIC CONVECTION OVEN

INSTALLATION -- OPERATION -- MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183

PN 90147 Rev G (6/01)

E2001 --- G.S. Blodgett Corporation

IMPORTANT

FORYOURSAFETY

Do not store or use gasoline or other flammable vapors or

liquids in the vicinity of this or any other appliance.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY OR DEATH. READ THE IN-

STALLATION, OPERATING AND MAINTENANCE IN-

STRUCTIONS THOROUGHLY BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

The information contained in this manual is important for the proper

installation, use, and maintenance of this oven. Adherence to these

procedures and instructions will result in satisfactory baking results

and long, trouble free service. Please read this manual carefully and

retain it for future reference.

Errors: Descriptive, typographic or pictorial errors are subject to correc-

tion. Specifications are subject to change without notice.

THE REPUTATION YOU CAN COUNT ON

For over acentury anda half, The BlodgettOven Companyhas beenbuilding

ovens and nothing but ovens. We’ve set the industry’s quality standard for all

kinds of ovens for every foodservice operation regardless of size,application

or budget. In fact, no one offers more models, sizes, and oven applications

than Blodgett; gas and electric, full-size, half-size, countertop and deck, con-

vection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza

Oven line. For more information on the full line of Blodgett ovens contact your

Blodgett representative.

Your Service Agency’s Address:

Model:

Serial Number:

Your oven was installed by:

Your oven’s installation was checked by:

Table of Contents

Introduction

Oven Description and Specifications 2................................

Oven Components 3...............................................

Installation

Delivery and Location 4.............................................

Utility Connections --- Standards and Codes 5.........................

Oven Assembly 6..................................................

NSF Bolts 6....................................................

Leg Attachment 7...............................................

Caster Assembly 7..............................................

Double Section Assembly 8......................................

Oven Leveling 8................................................

Operation

Single Speed Blower 9.............................................

Single Speed Blower with Cavity Lights 10.............................

Dual Speed Blower 11...............................................

Dual Speed Blower with Cavity Lights 12...............................

General Guidelines for Operating Personnel 13.........................

Suggested Times and Temperatures 14................................

Maintenance

Cleaning and Preventative Maintenance 15.............................

Troubleshooting Guide 16............................................

Introduction

Oven Description and Specifications

Cooking inaconvection ovendiffers fromcooking

inaconventionaldeckorrangeovensinceheated

air is constantly recirculated over the product by

afaninanenclosedchamber.Themovingaircon-

tinually strips away the layer of cool air surround-

ing the product, quicklyallowing theheat topene-

trate. The result is a high quality product, cooked

at alower temperature inashorteramountoftime.

Blodgettconvectionovensrepresentthelatestad-

vancement in energy efficiency, reliability, and

ease of operation. Heat normally lost, is recircu-

lated within the cooking chamber before being

vented from the oven: resulting in substantial re-

ductions in energy consumption and enhanced

oven performance.

Air Flow Pattern for

Blodgett Electric Convection Ovens

Figure 1

Amperes Electrical

ect

ase L1 L2 L3 N

onnect

AWG*

60 HZ UNITS

11 208 151 051 --- 6

11 208 331 29 29 --- 8

11 220-240 144 0 44 --- 6

11 220-240 326 24 24 --- 8

11 440 315 14 14 --- 12

11 480 314 13 13 --- 12

50 HZ UNITS

11.0 220/380 318 16 16 2

11.0 240/415 318 14 14 8 Size per

11.0 230/400 318 15 15 3

* Electric connection wiring is sized for 90_C copper wire at 125% of rated input.

Introduction

Oven Components

Heating Elements --- located in the back of the

oven, the elements provide heat to the baking

chamber on electric ovens.

ControlPanel --- containswiringandcomponents

to control the oven operation.

Oven Racks --- five racks are provided standard.

Additional racks are available.

Rack Supports --- hold oven racks.

Baffle --- located on the back interior wall of the

oven. Protects the blower wheel.

Blower Wheel --- spins to circulate hot air in the

baking chamber.

Blower Motor --- provides power to turn the blow-

er wheel.

Oven Lights --- provide lighting inside the baking

compartment.

ZEPHAIRE

--- E

Single ZEPHAIRE

--- E

Double Stacked

Figure 2

Installation

Delivery and Location

DELIVERY AND INSPECTION

All Blodgett ovens are shipped in containers to

prevent damage. Upon delivery ofyour newoven:

Inspecttheshippingcontainerforexternaldam-

age. Any evidence of damage should be noted

onthe delivery receiptwhich mustbe signed by

the driver.

Uncrate the oven and check for internal dam-

age. Carriers will accept claims for concealed

damage if notified within fifteen days of delivery

and the shipping container is retained for in-

spection.

The Blodgett Oven Company cannot assume

responsibility for loss or damage suffered in

transit. The carrier assumed full responsibility

for delivery in good order when the shipment

was accepted. We are, however, prepared to

assist you if filing a claim is necessary.

OVEN LOCATION

The well planned and proper placement of your

oven will result in long term operator convenience

and satisfactory performance.

The following clearances must be maintained be-

tween the oven and anycombustible or non-com-

bustible construction.

Oven body right side --- 1/2” (1.3 cm)

Oven body left side --- 1/2” (1.3 cm)

Oven body back --- 1/2” (1.3 cm)

Oven body bottom --- 1/2” (1.3 cm)

Adequate clearances must be available forservic-

ing.

Keeptheovenareafreeandclearofallcombus-

tiblessuchas paper,cardboard,andflammable

liquids and solvents.

Do not place the oven on a curb baseor seal to

awall.This willrestricttheflow ofair and prevent

proper ventilation resulting in damage to the

oven.

Beforemakinganyutilityconnectionstothisoven,

check the rating plate to be sure the oven specifi-

cations are compatible with the electricalservices

supplied for the oven.

1. The rating plate is attached under ledge

above the door.

Installation

Utility Connections --- Standards and Codes

THE INSTALLATION INSTRUCTIONS CON-

TAINED HEREIN ARE FOR THE USE OF QUALI-

FIEDINSTALLATIONANDSERVICEPERSONNEL

ONLY. INSTALLATION OR SERVICE BY OTHER

THAN QUALIFIED PERSONNEL MAY RESULT IN

DAMAGE TO THE OVEN AND/OR INJURY TO

THE OPERATOR.

Qualified installation personnel are individuals, a

firm, a corporation, or a company which either in

person or through a representative are engaged

in, and responsible for:

the installation of electrical wiring from the elec-

tric meter, main control box or service outlet to

the electric appliance.

Qualified installation personnel must be experi-

enced in such work, familiar with all precautions

required,andhavecompliedwithallrequirements

of state or local authorities having jurisdiction.

U.S. and Canadian installations

Installation must conform with local codes, or in

the absenceoflocalcodes, with the NationalElec-

trical Code, ANSI/NFPA 70---Latest Edition and/or

CanadianNationalElectricCodeC22.2asapplica-

ble.

General export installations

Installation must conform with Local and National

installation standards. Local installation codes

and/or requirements may vary. If you have any

questions regarding the proper installationand/or

operation of your Blodgett oven, please contact

yourlocaldistributor.Ifyoudonothavealocaldis-

tributor,pleasecalltheBlodgettOvenCompanyat

0011-802-860-3700.

Installation

Oven Assembly

NSF BOLTS

These bolts are required by NSF to block any ex-

posed hole on the back of an oven. This includes:

any unit, single or stacked, without a back panel.

any holes in stacked units not used for mount-

ing stacking brackets.

1. Locate the 5/16” bolts that were shipped with

the oven.

2. InstalltheboltsasshowninFigure3.

Double Stacked Units Units without back panels

Figure 3

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