BlackJack BJTJ-1000 User manual
Please read and understand all instructions
before use. Retain this manual for future reference.
USER MANUAL
Black Jack®Trailer Jack
1,600kg 12V DC
P/N: BJTJ-1000 and BJTJ- 1001
www.blackjacktrailerjacks.com.au
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USER MANUAL
Black Jack Trailer Jack® User Manual V6.0©
CONTENTS
1. Specications 4
2. Introduction 4
3. Safety 5
4. Hazard Denitions 5
5. Work Area 5
6. Personal Precautions 6
7. Specic Safety Precautions 6
8. Electrical Safety 7
9. Identication Key 8
10. Assembly & Installation 8
11. Operation 9
12. Unhitching The Trailer 10
13. Hitching The Trailer 10
14. Manual Override 11
15. Care & Maintenance 11
16. Optional Folding Foot 12
17. Wiring Installation Kit 13
18. Troubleshooting 14
19. Warranty & Parts 14
20. Intellectual Property 15
21. Compliance 15
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Black Jack Trailer Jack® User Manual V6.0 ©
1. SPECIFICATIONS
Maximum Load Capacity 1600 kg
Height Range 356mm (254 to 609mm from mounting point.
Excluding Drop Leg Height)
Stroke Length Max stroke length including drop leg 22” (560mm)
Drop Leg Height Up to 203mm
Foot Plate Removable 133mm diameter foot plate or optional
folding foot
Handle Manual crank override
Ratio 5:1 (manual crank handle)
Tube Diameter 58mm outer Dimension
Construction Steel tubes and plate and polypropylene cover
Motor Type Sealed encapsulated brushless motor
Finish Powder coat tube, zinc plated inner and drop tubes
Overall Dimensions H 781 x W 216 x D 140mm
Voltage Rating 12V DC
Circuit Protection Circuit Breaker 30amp short stop, auto resettable
ignition protected
Current Rating Maximum 28A (Extended), 6A (Retracted)
IP Rating IP 64
2. INTRODUCTION
Congratulations on your new Black Jack!
The Black Jack Trailer Jack is rated to support up to 1600kg trailer tongue weight
and with the patented Black Jack Clamp, it can be tted to any trailer A-frame.
The Black Jack features an LED light to illuminate the hitch area at night and a
built-in levelling gauge. It also features a high quality cover to protect it against dirt,
moisture and harsh conditions that exist behind to tow vehicle.
It comes with a choice of 2 feet. The traditional leg extention foot that can be
adjusted, and the amazing new Black Jack folding foot. The choice is yours.
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Black Jack Trailer Jack® User Manual V6.0©
3. SAFETY
WARNING! Read and understand all instructions before using this device. The
operator must follow basic precautions to reduce the risk of personal injury and/or
damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection and
maintenance instructions.
4. HAZARD DEFINITIONS
Please familiarise yourself with the hazard notices found in this manual. A notice
is an alert that there is a possibility of property damage, injury, or death if certain
instructions are not followed.
DANGER!
This notice indicates an immediate and specic hazard that will result in severe
personal injury or death if the proper precautions are not taken.
WARNING!
This notice indicates a specic hazard or unsafe practice that could result in severe
personal injury or death if the proper precautions are not taken.
CAUTION!
This notice indicates a potentially hazardous situation that may result in minor or
moderate injury if proper practices are not taken.
NOTICE!
This notice indicates that a specic hazard or unsafe practice will result in equipment
or property damage, but not personal injury.
5. WORK AREA
Operate in a safe work environment. Keep your work area clean, well-lit, and free of
distractions. Keep anyone not wearing the appropriate safety equipment away from
the work area.
Store unused devices properly in a safe and dry location to prevent rust or damage.
Lock devices away and keep out of the reach of children.
Do not install or use in the presence of ammable gases, dust, or liquids.
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Black Jack Trailer Jack® User Manual V6.0 ©
6. PERSONAL PRECAUTIONS
Control the device, personal movement, and the work environment to avoid personal
injury or damage to device.
Do not operate any device when tired or under the inuence of drugs, alcohol, or
medications.
Avoid wearing clothes or jewelry that can become entangled with the moving parts of
a device. Keep long hair covered or bound.
7. SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained from repeated use)
replace strict adherence to the device safety rules. If you use this device unsafely or
incorrectly, you can suffer serious personal injury.
This device was designed for a specic function. Do not modify or alter this device or
use it for an unintended purpose.
Do not attempt to lift more than the 1,600 kg maximum lifting capacity of this jack.
Always place the jack on a hard, level surface capable of supporting the load. Allow
enough clearance around the jack and the load for movement.
Never place any part of your body beneath the trailer that is supported by the jack.
A jack failure or shifting of the trailer may cause it to collapse and cause a serious
injury or death.
Keep your limbs and body away from any pinch or shearing points while using the
jack. Failure to do so may result in a serious injury.
Inspect the jack before each use. DO NOT use if bent, broken, cracked or otherwise
damaged, if any suspect parts are noticed or it has been subjected to a sudden or
unexpected load (shock loading).
Ensure that all applicable pins, bolts, and nuts are rmly tightened before using.
Do not allow untrained persons to operate the jack. Secure the load, trailer, and
vehicle by chocking all the wheels before using.
Do not place your hands between moving components.
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Black Jack Trailer Jack® User Manual V6.0©
Use only with accessories rated to handle the forces exerted by the device during
operation. Other accessories may break and forcefully launch pieces.
Ensure that there are no obstructions under the load and that the area is clear before
lowering it.
Ensure that the lock pin is properly inserted through the inner and outer tubes, and
that there is no load on the trailer before using the manual drop leg extension.
Do not adjust the drop foot while there is a load on the Black Jack.
8. ELECTRICAL SAFETY
Disconnect device from power source before cleaning, servicing, changing parts/
accessories or when not in use
Protect yourself against electric shocks when working on electrical equipment.
Avoid body contact with grounded surfaces. There is an increased chance of
electrical shocks if your body is grounded.
Do not expose device to rain or wet conditions. Water entering a power device will
increase the risk of electric shock.
Do not alter any parts of the device or accessories. All parts and accessories are
designed with built-in-safety features that may be compromised if altered.
Make certain the power source conforms to requirements of your equipment (see
Specications).
Do not operate this device if the leads are frayed or damaged as an electric shock or
surge may occur, resulting in personal injury or property damage.
Inspect the leads for cracks, fraying or other faults in the insulation before each use.
Discontinue use if the leads feel more than comfortably warm while operating the
device.
Keep all connections dry and off the ground to reduce the risk of electric shock. Do
not touch the leads with wet hands.
Keep the leads away from heat, oil, sharp edges or moving parts.
Install caps over the battery terminals to prevent accidental contact. Discharged
batteries may still carry charges and cause electric shock upon contact.
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9. IDENTIFICATION KEY
Letter references are in parenthesis (A) refer to the included Identication Key.
The Black Jack Trailer Jack also comes with the Black Jack Clamp (Patent Pending
NO 20200902039) and the Black Jack All Weather Cover.
10. ASSEMBLY & INSTALLATION
1. Attach and secure the trailer’s coupler to the tow vehicle’s hitch. Chock the
wheels of the trailer and vehicle. Also apply the vehicle’s parking brake.
2. Mount the Black Jack bracket to the chassis using the 4 bolts and lock nuts.
3. Slide the tube (D) into the Black Jack Mounting Bracket hole. Guide the foot
plate into the jack’s leg (E). Ensure the groove in the leg is aligned with the one
on the foot plate. Do not insert the lock pin (K).
4. Position the jack to face your preferred operating position, either front, sideways
or facing the rear.
5. The design of the vehicle may impair the use of the manual crank (L) based on
the jack’s orientation.
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6. Insert the three M10 bolts through the mounting plate and secure with the M10
lock nuts.
7. Tighten the bolts ensuring the whole unit is tightly secured to the A-Frame.
8. The negative wire (earth) terminates under the head of the Black Jack. Connect
the other end of the negative wire to the negative terminal on the 12 volt power
supply or to the chassis.
9. The positive black wire enters the underside of the Black Jack head to provide
power. Connect the other end of the positive black wire to the positive power
supply. Alternatively, unravel the red wire (supplied with the optional installation
kit BJTJ-1001) and lay it out along the A-frame to the battery. Secure the wire
with cable ties. Position the cable in a way to protect it from damage if possible.
Connect the wire lead to the battery’s positive terminal (+). A 30 amp in-line fuse
is recommended on the positive wire between the Black Jack and the 12 volt
power supply.
10. Press the extend/retract switch (H) to test that the connection is correct, and
the jack is working. Also press the LIGHT ON/OFF Switch (C) to conrm the light
is working.
11. Push the foot plate up fully and insert the lock pin (K) and retract the jack.
11. OPERATION
The Extend\Retract switch is OFF in its natural position. Press EXT to extend the
Black Jack and RET to retract the Black Jack. WARNING: When the Black Jack is
fully extended or fully retracted the EXT\RET switch must be released immediately.
Failure to release the switch can result in signicant internal mechanical damage to
the Black Jack.
The ON\OFF switch is for the light only. It does NOT switch power on or off to the
Black Jack
The Black Jack has a built-in circuit breaker which automatically trips and resets. It is
designed to protect against power surges.
WARNING! Never apply horizontal force against the jack. The load may shift and
cause the jack to fail, creating a dangerous situation for the user or bystanders.
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12. UNHITCHING THE TRAILER
Chock the trailer’s wheels to prevent rolling.
Press the extend/retract switch to extend the jack’s leg (E) until the foot plate
contacts the ground and raises the trailer off the hitch.
If the fully extended leg does not reach the ground. Retract the leg until you have
enough room to extend the foot plate. Remove the lock pin and lower the foot plate
until it touches the ground.
Raise the foot plate upwards until the bolt holes in it align with the bolt hole in the
leg. Insert the locking pin and close the clasp. Extend the Black Jack until the trailer
is clear of the tow hitch.
Move the towing vehicle away from the trailer’s hitch receiver.
Level the trailer by pressing the extend/retract switch to raise or lower the jack. It is
level once the bubble level is centered.
13. HITCHING THE TRAILER
Press the extend switch to raise the trailer’s hitch receiver above the level of the
towing vehicle’s hitch.
Align the towing vehicle’s hitch with the trailer hitch receiver.
Press the retract switch to lower the trailer hitch receiver onto the towing vehicle
hitch. Secure the hitch receiver once seated.
Retract the Jack to its fully retracted position.
WARNING! The hitch receiver must be properly aligned and seated before retracting
the leg fully to prevent it from slipping off the hitch and causing an injury to yourself
or bystanders.
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