BioSure EOS8131-CL User manual

INSTALLATION & OPERATION MANUAL

Model: EOS8131-CL [G3]

EOS8132-CL [G6]

EOS8134-CL [G9]

Thank you for purchasing BioSure Professional product

Please read the instructions carefully and follow the safety precautions when using this

product.

General Information

Installation

Operation

Maintenance

Troubleshooting



The illustrations used in this Instruction Manual may vary from the actual

product that you have purchased.

EOS816X-ENG_V1.0

Table of Contents

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

Read this manual completely before attempting installation, operation or servicing.

•Follow all applicable electrical codes.

•Electric shock hazard. Be sure to turn power OFF before servicing. Failure to do so

could result in serious injury or death.

•Do not operate with any panels or covers removed.

•Hazardous levels of ozone may be trapped in the system after a fault condition or when

power is turned off during operation. Always ensure ozone has been purged by allowing

Ozone Generator to complete its shutdown sequence before servicing.

•Short term inhalation of high concentrations of ozone and long term inhalation of low

concentrations of ozone can cause serious harmful physiological effects. DO NOT inhale

ozone gas produced by this device.

•Do not store or use gasoline, chemicals or other ﬂammable liquids or vapors near this or

any other appliance.

SAVE THESE INSTRUCTIONS

CAUTIONS AND GENERAL NOTES

This manual covers all BioSure Professional G Series Electrolytic Ozone Generators,

Models G-3/6/9.

Any variations in system operation or conﬁguration between models are noted in the text.

BioSure Professional reserves the right to make changes to the product covered in this

manual. Use this manual only with its original product. Although every effort has been

made to ensure accuracy of the information contained in this manual, BioSure

Professional assumes no responsibility for inadvertent errors.

WARRANTY SUMMARY

•Two (2) years on entire Ozone Generator.

•One (1) year on replacement parts.

•To prevent voiding warranty, follow all installation instructions and ensure that an

authorized BioSure Professional technician has commissioned the unit prior to ﬁrst start-

up. After commissioning, the end user is responsible for all routine maintenance outlined

in Section 4 of this manual.

1.1 Production Description

The G series Ozone Generators described in this manual applies BioSure Professional’s

Indirect Electrolytic Ozone Generation (iEOG) technology to generate ozone gas in high

concentrations. This advanced ozone technology enables ozone to be formed steadily

from water with NOx-free and 28wt% high purity results. They are designed to support

modular application so that they can be easily integrated into all types of systems for

ozone applications.

The G series systems contain all elements necessary for the production ozone

electrolytically from municipally treated and ﬁltered tap water. They are designed to

operate under vacuum, typically engaging with suction provided by a self-priming mixing

pump or venturi injector in a side stream of the process ﬂow.

Follow the instructions in this manual carefully to ensure safe and reliable operation of the

G Series Ozone Generator Systems.

1.2 Ozone Generator Overview

Refer to Figure 1 & 2 below for an overview of the G Series Ozone Generator, system

connections and panel descriptions. Labels are provided on the Ozone Generator near

selected connections to assist in proper installation.

Figure 1. G Series Dimension Drawing Showing Connections

GENERAL INFORMATION

Captions

1. Operator Interface Panel (OIP)

2. iEOG Feed Water Inlet, 3/8”

3. Ozone Gas Outlet, 3/8”

4. Exhaust Outlet (Oxygen)

5. Drain Outlet, 7x10

6. Programming Port (DB9)

7. OWS Parallel Communication Port

8. External Signal Control Port (DC 5-12V)

9. External Circuit Control Port (ON/OFF)

10. Electrical Terminal Box

11. Mains Switch / Emergency Stop Switch

12. Side Air Inlet

13. Rear Air Outlet

14. Carry Handle(s)!

Captions

1. Service Indicator (Yellow)

2. Warning Indicator (Yellow)

3. Preparing Indicator (Green)

4. Service Code Screen

5. Operation Information Screen

6. Error Code Screen

7. Operation Indicator (Green)

8. [Cancelled Button]

9. Page-Down Key

10. Select/Enter Key

11. Page-Up Key

12. Setting Key

13. Setting Indicator (Green)!

Figure 2. G Series Operator Interface Panel (OIP) Descriptions

1.3 Ozone Generator Speciﬁcations

Engineering Conﬁgurations

System Code

Model Number

EOS8131-CL

EOS8132-CL

EOS8134-CL

Ozone Production

3 g/h

6 g/h

9 g/h

Output Proportion

20-28 wt% O3(with 72-80 wt% O2)

Type of Ozone Generator

Indirect electrolytic ozone generation (iEOG)

Ozone Generation Source

Water (municipally treated water)

Principle of Setup

Central, Stationary Type (Point of Entry, POE)

Start Control Method

Signal Control

Off-gas handling

Built-in thermal catalytic process

Cooling Conﬁguration

Air cool

IP Code

IP-X2

Noise Level

Max. 45 bB (at 1 m or 3.3 ft)

Dimensions

Width

905 mm

Depth

260 mm

Height

1079.5 mm

Weight

Net

60 kg

68 kg

75 kg

Gross

90 kg

98 kg

105 kg

Ambient Requirements

Location

For use on a hard, level, and stable surface only

Temperature

5 ~ 40°C (41 ~ 104°F)

Ventilation

Min. 5 air changes per hour

Clearance

Min. 10 cm (4”) clearance around unit

Power Requirements

Applied Power

□AC 220-240V, 50/60Hz

Rated Power

300W

600W

900W

1.4 Functional Descriptions

Ozone (O3) is an active and unstable molecule consisting of three oxygen atoms. It is a

strong oxidizing agent, which is classed as particularly environmentally friendly as it

breaks down into oxygen. It is used especially in water for sanitation and disinfection

purposes.

The BioSure Professional G Series System produces ozone from water. The water in the

system is puriﬁed by reverse osmosis and ion-exchange and then dissociated by

electrolysis, the electrolysis cell uses a solid polymer membrane as electrolyte.

Using this membrane technology ozone can be produced by electrolysis from

demineralized water.

The main advantages of ozone production with a BioSure Professional’s G-Series

electrolytic ozone generator are as follows:

•Steady and concentrated ozone output promotes ozone dissolution and reactions.

•No feed gas preparation, as the ozone is produced from water by electrolysis.

•Performance independent to air (air quality, humidity and ﬂow).

•No Nitric Oxides (NOx) formation (or formation of Nitrous Acid in water).

•No pure water input, as the pure water is self-prepared by the systems.

•No ionic contamination, as the water is dissociated using a solid polymer electrolyte.

•Easy integration and operation.

1.5 Ozone in Practice

Ozone itself is a colorless gas with a pungent smell. It is one of the strongest known

oxidizing agents. It has an electrochemical oxidation potential of 2.08 V. The ozone

molecule is only moderately stable and has a half-life in pure water and under normal

operating conditions of about 20 minutes. In the absence of oxidizable substances,

ozone decays to oxygen. In the presence of oxidizable substances, traces of CO2 will

also be formed.

Many years of experience show that an average ozone concentration of about 0.1 to 0.2

ppm (mg/L) is sufﬁcient to maintain the colony forming unit (cfu) count in pure water

systems below 1 cfu per 100 ml.

Input Water Requirements - iEOG Feed Water

Conductivity

≤500μs/cm

Temperature

5 ~ 35 °C (41 ~ 95 °F)

Operating Pressure

2.0 - 7.0 kg/cm2(28.5 - 99.5 psi)

Flow Rate

≥300 LPH (1.3 GPM)

Others

pH 6~8; chlorine residual ≤0.1ppm; filtered to 1μm

1.6 Physical Properties of Ozone

*Normal conditions acc. to DIN1343: Pn = 1.01325 bar; Tn = 273.15°C, tn = 0°C

1.7 Intended Use

Applications

The BioSure Professional G Series ozone systems are used to produce ozone

electrolytically from water with promoted dissolution and disinfection performance and is

suitable for all types of industrial applications:

-Bottled Water Manufacturing

-Beverage Manufacturing

-Pharmaceutical Manufacturing

-Cosmetic Manufacturing

-Semi-Conductor Industry

-Personal Product Industry

-Foodstuffs Industry

-Industrial Cleaning Processes

-etc.

Ozone-containing gas or hydrogen should not be vented in an uncontrolled manner in

buildings or to atmosphere. The operator is responsible for the process and ensuring that

adequate safety precautions have been taken.

Molecular weight

47.9982

g/Mol

Density under normal conditions

2.144

g/L

Relative density

1.5582

g/L

Molecular volume under normal

22.387

m3/kMol

Boiling point (760 mm Hg)

-111.9 ± 0.3

°C

Melting point

-192.7 ± 0.2

°C

Critical temperature

-12.1 ± 0.1

°C

Critical pressure

54.6

atm.

Critical volume

111

cm3/Mol

Heat of vaporization

75.6

cal/g

Free energy (25 °C)

32.4

Kcal/Mol

Consult your local BioSure Professional dealer for installation arrangements. The

information described below in this section is intended for operator’s reference.

The most common conﬁgurations for common installation sites are discussed in this

section. For additional installation options or questions on your speciﬁc installation,

please contact your regional BioSure Professional dealer.

1. Pre-installation

Inspect the location for installation. Check for:

oSpace for the unit / Ventilation / ambient temperature

oWater supply ﬂow and pressure

oDrain availability

oPower supply availability

Refer to the product speciﬁcations in Section 1.3 (P. 4-5) for all the requirements

and detail.

2. Location

The G-Series Ozone Generator is designed for location on the ﬂoor or support

plate. Place the unit on a ﬂat and stable or similar placement surface to prevent

toppling and falling. Locate the unit out of reach of water splash and airborne

water with a degree of protection from dirt or other containments. Allow sufﬁcient

access for maintenance and all piping. Other key requirements of the location are

as follows (Refer to Section 1.3, P. 4-5):

•Well ventilation - min. 5 air changes per hour

•A 10 cm (4”) minimum free air space must be maintained on all sides

•Climate-controlled, ambient temperature of 5° to 40°C (41° to 104°F)

3. iEOG Water Feed Pre-ﬁltration

For water that enters the unit as input for iEOG water feed, the water quality must

meet our standards as follows:

oMunicipally treated tap water, 5 ~ 35 °C (41 ~ 95 °F)

oWater conductivity below 500 μs/cm, pH between 6 and 8

oFiltered to 1 μm with chlorine residual less than 0.1 ppm

BioSure Professional recommends that pre-ﬁltration be installed on our products for

the input to the iEOG water feed. In most cases, treatment is needed to address

the removal of dirt, debris, sediment and chlorine residual. This stabilizes the iEOG

process resulting in maintained performance.$

The type of pre-ﬁltration may vary with local water quality. Please see your local

BioSure Professional distributor for the best recommendation for your area.

Note: Filtration, or treatment, must be sized properly to be effective.

Inadequate ﬂow and pressure will cause problem with operation of the unit.

INSTALLATION

4. Electrical

The G-Series Ozone Generator is supplied with an electrical terminal box on the

side for Power and Ground Connections. A hole underneath the box is provided for

conduit ﬁtting.

Refer to speciﬁcations of the unit (Refer to Section 1.3) and your local electrical

codes for information on proper electrical connection. All permanent electrical

connections should be made by a qualiﬁed electrician.

Note: The circuit must be protected by a GFCI (Ground fault Circuit

Interrupter) installed in accordance with electrical codes.

5. Connections

Water Input and Ozone Output

Water In

Ozone Out

•Press Connection.

•3/8” PE tube (white), included

accessory.

•Refer to speciﬁcations for

water quality requirements.

Drain

•Press Connection.

•3/8” PTFE tube, included

accessory.

•Quick Connection.

•7X10 PVC tube (black),

included accessory.

Figure 3. G-Series Water Input and Ozone Output Connections

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