Binks HAP 50 Series User manual

Product Description

Safety Instructions

Operating Instructions

for

BINKS

Airless Spray Gun HAP 50

These operating instructions are part of the equipment. Please read and follow all

instructions and safety precautions before using the equipment. Disregarding can

causes injuries on people and/or damages on the unit.

ITW Oberflächentechnik GmbH & Co. KG

Justus-von-Liebig-Straße 31, 63128 Dietzenbach, Deutschland

Telefon +49 (0) 6074 / 403-1 Telefax +49 (0) 6074 / 403-281

Internet www.itw-finishing.de

ITW Finishing Systems and Products

Ringwood Road, Bournemouth BH11 9LH, England

Phone +44 (0) 1202 / 571111 Telefax +44 (0) 1202 / 581940

Internet www.itweuropeanfinishing.com

ITW Surfaces et Finitions

163-171 Avenue des auréats BP 1453, 26014 Valence Cedex France

Téléphone +33 (0) 4 7575 2700 Fax +33 (0) 4 7575 2799

Internet www.itweuropeanfinishing.com

Edition 10/05

Page 2

Table of Contents

Description...............................................................................................3

Safety Precautions ..................................................................................4

Legal Requirements................................................................................5

Gun Design..............................................................................................6

Selection Chart for Strainers...................................................................6

StrainerReplacement –Disassembly....................................................6

Selection Chart for Spray Tips................................................................7

Tip Grip Protection for High Pressure Guns..........................................7

Accessories.............................................................................................8

Gun Connection.......................................................................................8

Application Technique.............................................................................9

Cleaning and Maintenance Procedures.................................................9

Exploded View and Spare Parts List HAP 50 D..................................10

Exploded View and Spare Parts List HAP 50 F..................................12

EC Declaration of Conformity...............................................................14

Page 3

High Pressure Spray Gun HAP 50 D and HAP 50 F

Very tough Airless Manual Spray Gun with 4-finger

pull. With wear resisting shut-off valve made of hard

metal. Material inlet at the bottom of the gun handle =

swivel joint 1/4" NPS (M).

Suitable for waterborne coatings. A fluid strainer can

be integrated into the gun handle (see accessories).

Maximum pressure up to 500 bar.

Order No. 0114-013514

(Please order tip and base separately–see selection chart)

Very tough Airless Manual Spray Gun with 4-finger

pull. With wear resisting shut-off valve made of hard

metal. Material inlet at the top of the gun body

= swivel joint 1/4" NPS (M).

Suitable for waterborne coatings.

Maximum pressure up to 500 bar.

Order No. 0114-014930

(Please order tip and tip base separately–see selection chart)

Page 4

Safety Precautions

The Airless Spray Gun HAP 50 corresponds to state-of-the-art technology and meets with the

general requirements of EC Rules. This is documented by the attached EC Declaration of

Conformity and the CE mark.

The High Pressure Gun HAP 50 was designed according to state-of-the-art technology. The gun

was tested and operationally reliable prior to leaving our plant. The tip grip protection which is a

component of the operational safety has to be ordered separately.

If you are injected, seek emergency medical treatment immediately. Be familiar with

the name of the fluid in use. Do not delay surgical treatment !

Electrostatic Arcing must be prevented

Electrostatic charging develops at high flow rates. An adequate grounding system at the total

Airless System is securely deriving the charges. When working with flammable materials all high

pressure Airless Systems must be grounded.

Ignition Sparks / Explosion Hazard

Always use a conductive hose for Airless spraying operations. Check hose and gun for continuity.

Take an ohmmeter for weekly checks. The resistance between gun/hose (end/end) must not read

greater than 29 MΩverified at depressurized hose.

Ensure that all Airless Pumps are properly grounded !

The gun is suitable for all customary and standard coating materials.

Never leave a pressurized spray gun unattended !

Only use coating materials that are compatible with Nylon hoses !

Check regularly for leaks and wear of hoses and hose connections. Never repair

hoses, always replace them !

Please pay particular attention to safety information of the material suppliers !

Always take pressure off prior to working on spray equipment !

(e.g. by means of a by-pass valve or by pulling the trigger)

Page 5

Only use genuine BINKS replacement parts for Airless spray equipment!

The use of other than BINKS parts void all warranties !

In case you wish to apply unknown strong acids or aluminum corroding materials, we recommend

to contact your local distributor or our company to ensure safe operation.

Because any tool, if used improperly, can be dangerous, safety is ultimately the responsibility of

those who use it and those who operate the equipment. It is important that prior to installation the

user must read and be familiar with the Safety Section in the manual.

Always keep the Service Manual to hand.

Legal Requirements

For the operation with Airless Equipment and Accessories users must comply with the following

legal requirements:

BGV D 25 (VBG 23) Processing of coating material

BGV D 15 (VBG 87) Working with liquid jet stream equipment

ZH 1/406 Rules for jet stream equipment

Safeguards to be followed:

Do not point the gun at any person !

Do not point the gun at yourself, at any person, or at any animal.

Do not place any part of the body in the path of the spray !

Never touch the path of the spray with your fingers or your hand.

Secure the spray gun !

Always lock the gun before assembling or disassembling the tip or at operating interruptions.

Ensure no unintentional triggering may occur.

Page 6

Gun Design

The gun is of a very tough design, however it must not be used as a tool, e.g. to close drums.

The Airless Spray Gun HAP 50 is designed for a maximum operating pressure of 500 bar. It comes

standard with a swivel joint.

Order No. 0114-013514 for material inlet at the bottom of the gun handle, Type HAP 50 D.

Order No. 0114-014930 for material inlet at the top of the gun body, Type HAP 50 F.

The equipment can be connected to an Airless pump with a maximum operating excess pressure

of 500 bar.

The shut off valve of the gun is made of nickel bound hard metal and very wear resisting.

The gun having the material inlet at the bottom of the gun handle is equipped with a fluid strainer

(option), which is filtering coarse particles of the coating material.

Plug-in strainers are available in various mesh sizes.

Selection Chart for Strainers

Mesh Color Order No. Material Recommended for Tip Ø

200 red 00-00-0001320

(qty. of 10) caustic agent, clear

lacquer, artificial resin,

translucent ink, oil < 0,33 mm

100 yellow 00-00-0001319

(qty. of 10) basic coat, decorative

paint, filler, undercoat,

primer, water dilutable paint

0,38 to 0,43 mm

50 white 00-00-0001318

(qty. of 10) Dispersion paint, acrylic

enamel, filler, Latex >0,46 mm

Strainer Replacement –Disassembly (also refer to Exploded View)

•Loosen trigger guard (20) and screw (22).

•Unscrew gun handle (32) from gun body (10) by turning counter clockwise. Use wrench added.

•Pull down plug-in strainer from gun body (10).

•Clean and check gasket (33), replace if necessary.

•Rinse gun handle (32) with solvent or clear water.

•Clean and brush strainer with solvent or clear water.

•Insert strainer into gun body.

•Reassemble gasket (33).

•Screw gun handle (32) into gun body and tighten with wrench added.

Page 7

Selection Chart for Spray Tips

Bore

mm Fan

Width Fan

Angle Flow Rate approx.

ltrs. Water/min. at

Standard Tips

Super ZIP Tips mm 70 bar 100 bar

94-98-0030023 0,23 134 30° 0,13 0,29

94-98-0040023 0,23 182 40° 0,13 0,29

94-98-0060023 0,23 289 60° 0,13 0,29

94-98-0040028 90-98-0059411HP

0,28 182 40° 0,2 0,45

94-98-0050028 0,28 233 50° 0,2 0,45

94-98-0060028 0,28 289 60° 0,2 0,45

94-98-0040033 0,33 182 40° 0,31 0,68

94-98-0050033 0,33 233 50° 0,31 0,68

94-98-0060033 0,33 289 60° 0,31 0,68

94-98-0030038 0,38 134 30° 0,39 0,87

94-98-0040038 0,38 182 40° 0,39 0,87

94-98-0050038 0,38 233 50° 0,39 0,87

94-98-0060038 0,38 289 60° 0,39 0,87

94-98-0030043 0,43 134 30° 0,52 1,05

94-98-0040043 90-98-0059417HP

0,43 182 40° 0,52 1,05

94-98-0050043 0,43 233 50° 0,52 1,05

94-98-0060043 90-98-0059617HP

0,43 289 60° 0,52 1,05

94-98-0040053 90-98-0059421HP

0,53 182 40° 0,79 1,76

94-98-0050053 90-98-0059521HP

0,53 233 50° 0,79 1,76

94-98-0060053 90-98-0059621HP

0,53 289 60° 0,79 1,76

94-98-0040063 90-98-0059425HP

0,63 182 40° 1,09 2,4

94-98-0050063 90-98-0059525HP

0,63 233 50° 1,09 2,4

94-98-0040078 90-98-0059431HP

0,78 182 40° 1,53 3,28

94-98-0050078 0,78 233 50° 1,53 3,28

94-98-0050094 90-98-0059537HP

0,94 233 50° 1,82 3,91

94-98-0060094 0,94 289 60° 1,82 3,91

Tip Bore Fan Width

Adjustable Spray Tips mm mm

JACT-415 0,13-0,46 30-350

JACT-420 0,18-0,48 30-500

JACT-424 0,18-0,66 30-350

JACT-428 0,28-0,66 30-550

JACT-441 0,44-0,89 30-600

JACT-449 0,53-1,36 30-650

Tip Grip Protection for High Pressure Guns

According to CE-Rule PR EN 1953 all guns of Airless equipment must be equipped with a contact

proof device in order to avoid injections.

Please order the tip grip protection (tip base) separately.

Page 8

Accessories

Standard Spray Tip -Order No. 94-98-00... (for size see selection chart)

Adjustable Tip -Order No. JACT-... (for size see selection chart)

Super ZIP Tip -Order No. 90-98-0059... (for size see selection chart)

Tip base for Standard Tip -Order No. 0114-016020

Tip base for adjustable tips -Order No. 93-98-541-300

Tip base Super ZIP -Order No. 90-98-5901HPF

Filter 200 mesh, red (qty. of 10) -Order No. 00-00-0001320

Filter 100 mesh, yellow (qty. of 10) -Order No. 00-00-0001319

Filter 50 mesh, white (qty. of 10) -Order No. 00-00-0001318

Kit of gaskets (Pos. 2,5,6,8,31,33,34) -Order No. 0114-013559

Repair kit (Pos. 1,2,3,5,6,8,31,33,34) -Order No. 0114-013560

Tool Kit (hex wrench, multi purpose wrench, pull-off ring) -Order No. 0114-018490

Cleaning Brush -Order No. 82-469

Metering and Mixing Cup (qty. of 50) -Order No. MC-1-K50

Viscosity measuring cup DIN4 (qty. of 2) -Order No. 7000-114-K2

Hand cleaner towels SCRUBS (6 buckets of 72 towels each) -Order No. 192218-K6

Tip cleaning needle (qty. of 12) -Order No. JAC-90-D

Gun oil, silicone-free (bottle of 75 ml) -Order No. 6-428

Gun grease, silicone-free (tube of 50 g) -Order No. AGMD-010

Gun Connection

Ensure the maximum operating excess pressure generated by the pump does not

exceed the maximum operating excess pressure of the gun !

If the maximum operating excess pressure of the equipment exceeds the one of the gun, the gun

must not be connected.

Once this has been checked the procedure will be as follows:

•Connect high pressure hose of the equipment to swivel (30) of the gun. Check for tight

connection.

•Insert tip into tip grip protection.

•Insert washer.

•Tighten tip grip protection using a wrench.

•If you are using a turning tip like Super ZIP or similar, check its allowed operating excess

pressure and install according to installation instructions.

•Start initial setup procedure of the pump according to the pump Service Manual.

•Refer to all operating and safety precautions of this service manual and of the pump manual.

Page 9

Application Technique

When spraying try to keep the gun HAP 50 parallel to the target. Twisting your wrist or arcing will

make the coating irregular. The gun must be hold with the whole arm.

The BINKS Airless Spray Gun has been factory tested. The unit comes assembled except for the

selected tip which must be installed. We recommend, however, to perform the following steps:

1. Start the pump slowly without spray tip and circulate the fluid, so that air may escape off the

system.

2. Release the trigger, put in trigger guard, and install the spray tip.

3. Increase the pump pressure and check spray pattern for proper atomization.

Unnecessary high pressure will result in premature wear of parts !

4. Keep the gun approximately 20 to 36 cm from the target.

5. If the fluid pressure is too high or the tip is obstructed or damaged this will cause a heavy pattern

on top or bottom.

6. If the fluid pressure is too low, or the fluid has a higher viscosity, or you are using the wrong tip

this will cause stripes or a faulty pattern.

7. Airless guns are either at the "ON" or "OFF" position. Intermediate positions known at

conventional air atomizing guns are not possible.

8. With Airless spraying there will be a heavier material build up at the sides. Therefore, the overlap

can be kept small.

9. Due to the high fluid flow the spray courses have to be performed quicker than with air atomizing

guns.

Important: Shut the gun at each change of direction. If the spray pressure is too low and/or the

tip is too large and/or the viscosity is too high this will cause stripes at the edges. In order to

avoid a pattern with stripes at the edges increase the pressure, use a smaller tip, or dilute

the material.

Cleaning and Maintenance Procedures

Always remove the spray tip before flushing the Airless system. At the same time let the pump run

at lowest possible pressure.

The gun should be thoroughly flushed through with an appropriate solvent after use. In order to

avoid sticking of the valve stem to the packing rinse again with turpentine substitute.

In order to avoid sticking of the valve needle perform the following: Pull back the trigger of the

completely relieved gun and lubricate the needle with a single drop of non-resinous, silicone-free oil

from time to time.

Clean the gun filter depending on the material used either with solvent or water and a hard brush.

Never use a steel brush.

Page 10

Ersatzteilliste / spare parts list

Ersatzteile / spare parts HAP 50 D

Pos. Bestell Nr. Bezeichnung Description

Order no.

0114-013514

Airless HAP 50 D Drehgelenk 1/4"

Airless gun HAP 50 D swivel 1/4"

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