Binks EMG-100-343-K User manual

SERVICE MANUAL

SB-E-2-852-R1.0

Specifications

Maximum Working Pressure

Air (P1) = 9 bar (130 psi)

Fluid (P2 ) = 14 bar (203 psi)

(Pressure only)

Gun Body

Die-cast Aluminium

Fluid Path

Stainless Steel

Fluid Inlet Size

¼” Universal (BSP & NPS)

Air Inlet Size

¼” Universal (BSP & NPS)

Gun Weight

350g

READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT

This EMG SeriesTM Spray Gun is a

professional quality spray gun for use

in Gravity, Suction & Pressure feed

spray applications. The lightweight

ergonomic design offers unsurpassed

comfort and control. The latest

atomisation technology has been

incorporated for achieving consistent,

fine finishes when spraying a wide

range of industrial coating

applications.

Binks EMG SeriesTM spray guns are

offered with LVMP atomisation

technology.

IMPORTANT! DO NOT DESTROY

It is the customer’s responsibility to have all operators and service personnel read and understand this manual.

Contact your local Binks representative for additional copies of this manual.

BINKS “EMG SERIES™”

Gravity, Pressure & Suction

LVMP Manual Spray Guns

(EMG-XX-XXX-XX)

II 2 G X

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Page 2 of 16

READ THE MANUAL

TRAINING

All must be before

equipment.

EQUIPMENT HAZARD

can cause the to

or start and result in injury.

DE- ENERGISE, DE-PRESSURISE, DISCONNECT & LOCK

OUT ALL POWER SOURCES DURING MAINTENANCE.

WEAR SAFETY GLASSES

Failure to wear safety glasses with side shields could result in

serious eye injury or blindness.

PROJECTILE HAZARD

You may be injured by venting liquids or gases that are

released under pressure, or flying debris.

Read the following warnings before using this equipment

NOTE

In this manual, the words WARNING, CAUTION and NOTE are used to

emphasise important safety information as follows:

! WARNING

! CAUTION

INSPECT THE EQUIPMENT DAILY

Inspect the equipment for worn or broken parts on a daily

basis. Do not operate the equipment if you are uncertain

about its condition.

PINCH POINT HAZARD

Moving parts can crush and cut. Pinch points are basically any

areas where there are moving parts.

WEAR RESPIRATOR

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EC DECLARATION OF CONFORMITY

Manufactured By: DeVilbiss Ransburg de Mexico S. de R.L. de C.V

Via Gustavo Baz #3990, Col.Barientos

C.P.54110 Tlalnepantla, Estado de Mexico.

Type/Series: Handheld Spray Guns

Model: Binks “EMG SeriesTM”

The equipment to which this document relates is in conformance with the following standards or other

normative references:

BS EN 12100:2010 and BS EN 1953:2013; and thereby conform to the protection

requirements of Council Directive 2006/42/EC relating to Machinery Safety Directive, and;

EN 13463-1:2009, Council Directive 94/9/EC relating to Equipment and Protective Systems

intended for use in Potentially Explosive Atmospheres protection level II 2 G X.

Approved By: Gerardo Perez Carpy (General Manager)

Date: 11th December 2013

KNOW WHERE AND HOW TO SHUT OFF THE

EQUIPMENT IN CASE OF AN EMERGENCY

PRESSURE RELIEF PROCEDURE

Always follow the pressure relief procedure in the equipment

instruction manual.

NEVER MODIFY THE EQUIPMENT

Do not modify the equipment unless the manufacturer provides

written approval.

STATIC CHARGE

The spray gun must be earthed to dissipate any electrostatic

charges which may be created by fluid or air flows. This can

be achieved through the spray gun mounting, or conductive

air/fluid hoses. Electrical bond from the spray gun to earth

should be checked with an Ohm meter. A resistance of less

than 106Ohms is recommended.

NOISE HAZARD

You may be injured by loud noise. Hearing protection may be

required when using this equipment.

PROP 65 WARNING

WARNING: This product contains chemicals known to the State

of California to cause cancer and birth defects or other

reproductive harm.

FIRE AND EXPLOSION HAZARD

Never use 1,1,1-trichloroethane, methylene chloride, other halogenated

hydrocarbon solvents or fluids containing such solvents in equipment with

aluminium wetted parts. Such use could result in a serious chemical reaction,

with the possibility of explosion. Consult your fluid suppliers to ensure that the

fluids being used are compatible with aluminium parts.

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NUMBERING SYSTEM

See below for the EMG spray gun ordering code. Charts 1 & 2 show available air cap & fluid tip sizes.

EMG-XX-XXX-XX

Fluid Feed

BG –Gravity

BS –Suction

BP - Pressure

Air Cap

305 = 305MT

307 = 307MT

343 = 343

345 = 345

Fluid Tip Sizes

08 = 0.85mm

10 = 1.0mm

13 = 1.3mm

15 = 1.5mm

18 = 1.8mm

Chart 1 –Air Cap & Fluid Tip Combinations

AIR CAP PART

NUMBER

TIP SIZE (MM)

FEED

AIR

CONSUMPTION

GUN INLET

PRESSURE

PATTERN

WIDTH (mm)

APPLICATION

0.8

1.0

1.3

1.5

1.8

EMG-100-343-K





220L/min 0.2MPa

250

Mid-High Volume, fine

atomisation, auto-refinishing,

wood & metal finishing





EMG-100-305MT-K



200L/min 0.2MPa

250

LVMP, Low-High Volume, fine

atomisation, wood & metal

finishing, auto-refinishing

EMG-100-307MT-K



300

EMG-100-345-K



320

Chart 2 - Fluid Tips & Needles

SIZE

FLUID TIP

NEEDLE

0.8

EMG-200N-08-K

EMG-300N-08-K

1.0

EMG-200N-10-K

EMG-300N-10-K

1.3

EMG-200N-13-K

EMG-300N-13-K

1.5

EMG-200N-15-K

EMG-300N-15-K

1.8

EMG-200N-18-K

EMG-300N-18-K

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INSTALLATION INSTRUCTIONS

For maximum transfer efficiency, do not use more pressure than is necessary to atomise the material

being applied.

1. Connect the gun to a clean, moisture and oil free air supply, using a conductive hose of at least 8

mm I.D.

NOTE

Depending on hose length, larger I.D. hose may be required.

Install an air gauge at the gun handle. When gun is triggered on,

adjust regulated pressure to 2.0 bar. Do not use more pressure

than is necessary to atomise the material being applied. Excess

pressure will create additional overspray and reduce transfer

efficiency.

NOTE

If quick connect couplings are required, use only high flow quick

connects approved for HVLP use. Other types will not flow enough

air for correct gun operation.

2. SUCTION MODELS ONLY.Attach the cup lid assembly to the fluid inlet connector (6).

3. GRAVITY MODELS ONLY. Attach the gravity cup to the fluid inlet connector (6).

4. PRESSURE FED MODELS ONLY. Connect the fluid supply hose to fluid inlet connector (6).

NOTE

Before using the spray gun, flush it with solvent to ensure that the

fluid passages are clean.

OPERATION (SUCTION/GRAVITY MODELS)

5. Mix coating material to manufacturer’s instructions and strain material.

6. Fill the cup to no more than 20mm from the top. DO NOT OVERFILL.

ALL MODELS

7. Turn fluid adjusting knob (20) clockwise to prevent fluid needle movement.

8. Turn pattern valve adjusting knob (21) counter clockwise to fully open.

9. Adjust inlet air pressure if required.

10. Turn fluid adjusting knob counter clockwise until first thread shows.

11. Test spray. If the finish is too dry, reduce airflow by reducing air inlet pressure.

12. If finish is too wet, reduce fluid flow by turning fluid adjusting knob (20) clockwise. If atomisation is

too coarse, increase inlet air pressure. If too fine, reduce inlet pressure.

13. The pattern size can be reduced by turning pattern valve knob (21) clockwise.

14. Hold gun perpendicular to surface being sprayed. Arcing or tilting may result in uneven coating.

15. The recommended spray distance is 150-200 mm.

16. Spray edges first. Overlap each stroke a minimum of 75%. Move gun at a constant speed.

17. Always turn off air supply and relieve pressure when gun is not in use.

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PREVENTIVE MAINTENANCE & CLEANING

To clean air cap and fluid tip, brush exterior with a stiff bristle brush. If necessary to clean cap holes, use

a broom straw or toothpick if possible. If a wire or hard instrument is used, extreme care must be taken

to prevent scratching or burring of the holes, which will cause a distorted spray pattern.

To clean fluid passages, remove excess material from cup, then flush with gun wash solution. Wipe the

gun exterior with a dampened cloth. Never completely immerse in any solvent or cleaning solutions as

this is detrimental to the lubricants and life of the spray gun.

NOTE

When replacing the fluid tip or fluid needle, replace both at the

same time. Torque to 18-20 Nm (160-180 lbs.in). Do not over

tighten the fluid tip. Use spanner supplied with the gun and check

with a torque wrench.

NOTE

When removing air cap from retaining ring, do not remove the ring

seat (4) from the retaining ring (5). Damage to the parts may

occur. Simply wipe parts clean and reassemble with new or clean

air cap.

CAUTION

To prevent damage to fluid tip (2) or fluid needle (18), be sure to

either

1) pull the trigger and hold while tightening or loosening the fluid

tip, or

2) remove fluid adjusting knob (20) to relieve spring pressure

against needle collar.

SUCTION/GRAVITY CUP. Empty excess material and clean the cup. Make sure the vent holes in the

diaphragm and the lid are clear.

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Page 7 of 16

EMG –SPARE PARTS LIST

ITEM NO.

PART NO.

DESCRIPTION

QTY.

GUN BODY

SEE CHART 2 p4

FLUID TIP

SEE CHART 1 p4

AIR CAP

4 ♠

RING SEAT

5 ♠

RETAINING RING

FLUID INLET KIT

7 ♣

BEARING STUD

8 ♣

E CLIP

9 ♣

TRIGGER

10 ♥

NEEDLE PACKING OUTER

11 ♥

NEEDLE PACKING INNER

12 

PACKING GLAND

13 ♦

REAR SEAL

14 ♦

VALVE SEAT

15 ♦

AIR VALVE SPINDLE

16 ♦

VALVE SPRING

17 ♦

AIR VALVE BUSHING

SEE CHART 2 p4

FLUID NEEDLE

19 

NEEDLE SPRING

20 

NEEDLE ADJUST SCREW

EMG-402-K

PATTERN VALVE KIT

EMG-19-K

AIR CONNECTOR KIT

EMG-403-K

CHEATER VALVE KIT

EMG-405-K

RETAINING RING & SEAL KIT (ITEMS MARKED ♠)

EMG-406-K

TRIGGER, STUD AND CLIP KIT (ITEMS MARKED ♣)

EMG-404-K

NEEDLE PACKING KIT (ITEMS MARKED ♥)

EMG-407-K

SPINDLE SEAL & SPRING KIT (ITEMS MARKED ♦)

EMG-408-K

NEEDLE SPRING & ADJUSTING SCREW KIT(ITEMS MARKED )

EMG-409-K

NEEDLE PACKING ASSY & GLAND NUT KIT (ITEMS MARKED )

EH0301

SPANNER

KR-470-2C

SUCTION CUP (SOLD SEPERATELY)

KG-400-BK

GRAVITY CUP (SOLD SEPERATELY)

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Page 8 of 16

SB-E-2-852-R1.0

Page 9 of 16

REPLACEMENT/ MAINTENANCE - AIR VALVE

Fig.1

Fig.2

Fig.3

Fig.4

Fig.5

Fig.6

Fig.7

Fig.8

SB-E-2-852-R1.0

Page 10 of 16

REPLACEMENT/ MAINTENANCE –NEEDLE PACKING

REPLACEMENT / MAINTENANCE –PATTERN VALVE

REPLACEMENT / MAINTENANCE –CHEATER VALVE

Fig.13

Fig.14

Fig.15

Fig.16

Fig.17

Fig.18

Fig.9

Fig.10

Fig.11

Fig.12

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