Billy Goat MV650H PUSH User manual

MV PUSH Owner’s Manual

Part No 840244 1Form No F102615A

Push Multi-Vac Owner’s Manual

MV650H

Beginning Serial #: 102615001

Accessories

Original Instructions

IMPORTANT- READ CAREFULLY BEFORE USE AND KEEP FOR FUTURE REFERENCE.

CASTER KIT

Use on hard surface

for maneuverability.

P/N 840129

HOSE KIT

For vacuuming hard

to reach areas.

P/N 840116

BAG LINER KIT

To collect leaves,

thatch, and grass.

P/N 840134

FELT BAG KIT

Use on all dusty

conditions.

P/N 840129

LINER KIT

Interior housing liner

to decrease housing

wear.

P/N 840201

MV PUSH Owner’s Manual

Part No 840244 2 Form No F102615A

CONTENTS

SPECIFICATIONS AND SOUND/VIBRATION 3

INSTRUCTION LABELS 4

ASSEMBLY INSTRUCTIONS 5-8

OPERATION 9-11

MAINTENANCE AND TROUBLESHOOTING 11-13

ILLUSTRATED PARTS LIST 14-20

DECLARATION OF CONFORMITY 21-23

Go to http://www.billygoat.com for French-Canadian translations of the product manuals.

Visitez http://www.billygoat.com pour la version canadienne-française des manuels de produits

MV PUSH Owner’s Manual

Part No 840244 3 Form No F102615A

SPECIFICATIONS

MV650

Engine Type

Honda GSV190AA1A

Horsepower

6.5 (4.85 kW)

Fuel Capacity

1.6 qt (1.5 L)

Oil Capacity

0.69 qt (0.65L)

Engine Weight

28 lbs (12.7 kg)

Unit Weight

157 lbs (71.2 kg)

Shipping Weight

180 lbs (81.7 kg)

Overall Dimensions

28” Wide x 62.5” Long x 45.5” High

Maximum Operating Slope

20°

In accordance with 2000/14/EEC

standards

103 dB(a) at 3320 rpm

Sound at Operators Ear

83 dB(a) at 3320 rpm

SOUND DATA

SOUND LEVEL 83 Dba at Operator Position

103 dB

Sound tests were conducted in accordance with 2000/14/EC, as well as ISO 11094, and were performed on 5-17-2005

under the conditions listed below.

Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit

for the sound power level for your model.

General Conditions: Sunny

Temperature: 66.2oF (19oC)

Wind Speed: 8.5 mph (13.7kph)

Wind Direction: South Southwest

Humidity: 59%

Barometric Pressure: 29.9” Hg (101.35kPa)

VIBRATION DATA

VIBRATION LEVEL 1.43g(14.00m/s2)

Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated

vibration test equipment. Tests were performed on 5-24-2006 under the conditions listed below.

General Conditions: Sunny

Temperature: 73.7oF (23.2oC)

Wind Speed: 8.05 mph (3.6m/s)

Wind Direction: South

Humidity: 83.5%

Barometric Pressure: 29.91” Hg (101.31 kPa)

MV PUSH Owner’s Manual

Part No 840244 4 Form No F102615A

INSTRUCTION LABELS

The labels shown below were installed on your BILLY GOAT®MV Vacuum. If any labels are damaged or missing, replace

them before operating this equipment. For your convenience in ordering replacement labels, part numbers are included in

the Illustrated Parts List. The correct position for each label may be determined by referring to the Figure and Item numbers

shown.

LABEL FUEL WARNING LABEL EAR EYE BREATHE READ LABEL HEIGHT ADJUST

ITEM 55 P/N 400268 ITEM 162 P/N 100346 ITEM 34 P/N 840054

LABEL DANGER LABEL DANGER LABEL DOOR OPENING

ITEM 11 P/N 400424 ITEM 174 P/N 810736 ITEM 175 P/N 840080

ENGINE LABELS CONTROLS

ITEM 57 P/N 840045

MV PUSH Owner’s Manual

Part No 840244 5 Form No F102615A

ASSEMBLY INSTRUCTIONS

Your BILLY GOAT®MV Vacuum was shipped in one carton, completely assembled except for the Hood/Upper Handle

Assembly. Mounting hardware for the Hood/Upper Handle Assembly is temporarily installed on the lower handle and the

Housing Assembly.

DISCONNECT spark plug wire before assembling unit.

1st

PARTS BAG & LITERATURE ASSY

Boxing Parts Checklist

Honda 6.5 Engine

Parts bag P/N-840190

Ty-wraps (2 ea)

Warranty card P/N- 400972, Owner’s Manual P/N-840244, General Safety and Warnings

Manual P/N-100294, Declaration of Conformity P/N-840204

ASSEMBLY

1. Attach hood assembly to the housing then hold in place during step 2.

NOTE: Be sure all cables are routed on the underside of the hood and

housing. (See Fig. 1)

2. Install (item 170) center bolt first when aligned with a nut on the housing.

(See Fig. 2)

3. Attach rest of hood assembly to the housing using corresponding

hardware. NOTE: You will have to insert the bolt/washer from the inside

by reaching through the hood. (See Fig. 2)

4. Attach upper handle brace to lower handle using corresponding

hardware. Then repeat this step on the other side. (See Fig. 3 next page)

5. Attach rod end (item 164) to the nozzle door rod then secure in place by

tightening jam nut. (See Fig. 4 next page)

6. Attach nozzle door rod to the nozzle door using corresponding hardware.

NOTE: It is easier to do this with nozzle door closed.

7. Attach rod end to rod (See Fig. 5 next page).

8. Attach nozzle door rod to the lever with nozzle door closed and lever in

hose kit position. NOTE: Check to see that the nozzle door opens and

closes all the way (see page 15). Tighten or loosen the rod end (item

164) for any adjustments. (See Fig. 4 and 5)

9. Install cable ty wraps. (See Fig. 6 next page)

10. Reconnect spark plug wire.

11. Attach the bag. (See Fig. 7 next page)

Fig. 1

Fig. 2

READ all safety instructions before assembling unit.

TAKE CAUTION when removing the unit from the box. The Hood/Upper Handle Assembly is attached to the

unit by cables.

MV PUSH Owner’s Manual

Part No 840244 6 Form No F102615A

HERE

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

MV PUSH Owner’s Manual

Part No 840244 7 Form No F102615A

MV Vacuum Assembly Drawing

166

152 159

170

153

161

158

161

166

160

164

160

173

152

164

139

159

165

171

167

LOWER HANDLE

UPPER HANDLE BRACE

NOZZLE DOOR LEVER

NOZZLE DOOR

MV PUSH Owner’s Manual

Part No 840244 8 Form No F102615A

PARTS BAG PARTS LIST

ITEM NO. PART NO. DESCRIPTON QTY

139 840061 ROD LIFT NOZZLE DOOR 1

150 900407 TY- WRAP 2

152 8171003 WASHER 5/16" FLAT ZP 4

153 8160002 NUT LOCK 5/16"-18 2

158 8041006 SCREWCAP 1/4"-20 X1" ZP 2

159 8041031 SCREWCAP 5/16" X1 3/4" ZP 2

160 8171004 WASHER 3/8 FLAT 4

161 8172007 WASHER 1/4" SAE ZP 5

164 400886 ROD END BALL JOINT 3/8" NF 2

165 8041052 SCREWCAP 3/8"-16 X1 1/2" ZP 1

166 8160003 NUT LOCK 3/8"-16 2

167 8041056 SCREWCAP 3/8"-16 X2 1/2" ZP 1

170 8041004 SCREWCAP 1/4"-20 X3/4" HCS ZP 1

171 8172019 WASHER FENDER 1/4" ZP 2

173 840071 NUT ACORN 1/4"-20 2

MV PUSH Owner’s Manual

Part No 840244 9 Form No F102615A

OPERATION

OPERATOR CONTROLS

The operator’s position is at the rear of the machine between the handlebars. The operator should STAND in a position to

allow both handlebars to be grasped firmly, which allows sufficient leverage to steer the machine. Operator’s controls are

shown below.

Operator Control Locations

1 Nozzle Door Adjuster 4 Throttle Control

2 Bag Latch

3 Pull Starter

STARTING

CHECK engine oil level before operating machine.

SHUT DOWN

1. Pull the throttle control all the way back to the STOP position.

Secure unit at the handle

with left hand during start.

Pull rope starter with right

hand.

DO NOT START the equipment without the debris bag in place.

1. Place equipment on a level, firm surface that is free of rocks or other

debris.

2. Place throttle in CHOKE position.

3. Secure the unit with left hand at the handle then pull starter rope

with right hand to start engine. NOTE: Pull starter cord slowly until

resistance is felt. Then pull cord rapidly to avoid kickback.

4. Move throttle control back to RUN position and allow engine to reach

correct operating speed.

Fig. 8

Fig. 9

MV PUSH Owner’s Manual

Part No 840244 10 Form No F102615A

VACUUM NOZZLE HEIGHT ADJUST

VACUUM NOZZLE DOOR ADJUSTMENT

The vacuum nozzle door adjusts for the maximum performance under various applications.

With the handle fully back the nozzle is fully opened. This is ideal for turf application. (See Fig. 11)

For hard surface applications, set the handle midway. (See Fig. 12)

Close nozzle for use with the Optional Hose Kit (P/N 840116). This adjustment is ideal to use with the Hose Kit.

(See Fig. 13)

VACUUMING OPERATION

This machine is designed for vacuuming leaves, grass clippings, and other types of organic litter.

Debris mixed with cans, bottles, and small amounts of sand can be vacuumed; however, it is not this machine's primary

purpose. Vacuuming cans, bottles, and sand will affect the longevity of your machine. In dusty conditions it maybe

necessary to purchase Felt Bag Kit (P/N 840022).

Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for

damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts

list for proper impeller bolt torque specifications. (See Trouble Shooting section on page 22).

CLEARING ACLOGGED NOZZLE

DISCONNECT spark plug wire before servicing unit.

1. Shut engine off and wait for impeller to stop completely.

2. Disconnect spark plug wire.

3. Wearing durable gloves, remove clog. Caution: clog may contain sharp materials.

4. Reconnect spark plug wire.

For maximum pickup: Adjust nozzle height as close to debris as possible, but

without blocking airflow into the nozzle. NOTE: Never bury nozzle into debris.

The vacuum nozzle is raised and lowered by turning the crank handle

clockwise and counter-clockwise. (See Fig. 10)

Fig. 10

Fig. 11

Fig. 12

Fig. 13

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