BIGHORN SRCG16003 Owner's manual

FOR OUTDOOR USE ONLY
DO NOT RETURN TO PLACE OF PURCHASE
Please keep this instruction manual for future reference
A d u l t a sse m b l y r e q u i r e d .
K e e p scr e w s a n d p a r t s o u t o f r e a ch o f ch i l d r e n .
(Made in China)
Warning:
!
Customer Service: (866) 814-0585, 8:00am to 8:00pm, Eastern Standard Time
Monday thru Friday
Assembly Instructions & User’s Manual
Heavy-Gauge Horizontal Smoker
ITEM# SRCG16003

Table of Contents
Safety Warnings………………………………………..........................…………………………………...................................................2
Exploded View…………………………………………................……………….....................................................................................4
Parts and Tools...................................................................................................................................................................................5
Assembly Instructions.........................................................................................................................................................................7
Preparation For Use & Lighting Instructions......................................................................................................................................19
Proper Care & Maintenance..............................................................................................................................................................26
Warranty Information.........................................................................................................................................................................27
Note: Before beginning assembly of product, make sure all parts are present.
Compare parts with package content list and hardware contents. If any part is missing or
damaged do not attempt to assemble the unit. Contact customer service for replacement
parts.
Operating Instructions........................................................................................................................................................................21
After Use Safety.................................................................................................................................................................................26
1

Safety Warnings
IMPORTANT SAFETY WARNINGS
WE WANT YOU TO ASSEMBLE A ND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMB O L IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS
WHEN YOU SEE THE SAFETY ALERT SYMBOL, P AY CLOSE ATTENTION TO THE INFORMATION WHICH
FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the
weight of the grill. Never use on wooden or other surface that could burn.
• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences,
buildings, etc.) or construction should be maintained at all times when grill is in use. Do not place grill under a roof
overhang or other enclosed area.
• For outdoor use only. Do not operate grill indoors or in an enclosed area.
• For household use only. Do not use this grill for other than its intended purpose.
• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid.
If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read
manufacturer’s warnings and instructions on the charcoal lighting fluid and charcoal prior to the use of their product.
Store charcoal lighting fluid safely away from grill.
• When using charcoal lighting fluid, allow charcoal to burn with grill lid and door open until covered with a light ash
(approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from
charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.
• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an
explosion possibly leading to severe bodily injury.
• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.
• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary
when grill is in use.
• Do not leave grill unattended when in use.
• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During
Cooking” section of this manual.
• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.
• Do not store lighter fluid or other flammable liquids or material under the grill.
Grill is hot when in use. To avoid burns:
• DO NOT attempt to move the grill.
• Brace grill so the unit does not accidentally move.
• Wear protective gloves or oven mitts.
• DO NOT touch any hot grill surfaces.
• DO NOT wear loose clothing or allow hair to come in contact with grill.
WARNING
AS YOU ASSEMBLE AND USE YOUR GRILL.
2

Safety Warnings
• Check grease level in grease cup often and empty or change when / full. Use extreme caution as the smoker, grease
cup and its contents will be hot.
• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to
suffocate the flame. Do not use water to extinguish grease fires.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep
hands, face and body a safe distance from hot steam and flame flare-ups.
• Do not exceed a temperature of 0F. Do not allow charcoal and/or wood to rest on the walls of firebox. Doing so will
greatly reduce the life of the metal and finish of your grill.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts. Use
caution when reaching into or under grill.
• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position
and cause bodily injury.
• In windy weather, place grill in an outdoor area that is protected from the wind.
• Close lid, door and smoke stack to suffocate flame.
• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must
be removed from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a
non-combustible metal container and saturate completely with water. Allow coals and water to remain in metal
container 2 hours prior to disposing.
• xtinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers
which may have fallen during the cooking or cleaning process.
• After each use, clean the grill thoroughly and apply a light coat of vegetable oil to interior to prevent rusting. Cover the
grill to protect it from excessive rusting.
• Use caution when lifting or moving grill to prevent strains and back injuries.
• We advise that a fire extinguisher be on hand. efer to your local authority to determine proper sie and type of fire
extinguisher.
• Store the grill out of reach of children and in a dry location when not in use.
• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care
aintenance” sections of this manual.
• emove all stickers and labels before first use.
• Properly dispose of all packaging material.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.
FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT
IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
WARNING
3

Exploded View
This product contains chemicals, including lead in the brass of certain component parts, that are
known to the State of California to cause cancer, and birth defects or other reproductive harm.
Wash hands after handling. When used, this product emits fuel c
ombustion chemicals that are known
to the State of California to cause cancer, and birth defects or other reproductive harm.
Follow all instructions in this manual and use only in well ventilated, outdoor area.
CALIFORNIA PROPOSITION 65 WARNING
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
171819
20212223
24
25
26
27
28
29
30
31
35
34
32
33

Part List
Cooking Grates
Charcoal Grates
Temperature Gauge
Temp Gauge Bracket Plug
Smoking Chamber Lid
Front Table
Side Handle
Bottle Opener
Bottle Shelf
Firebox Lid
Grease Cup Holder
Short Legs
Long Legs
Front Table Bracket R
Front Table Bracket L
Wheel Axle
Ash Drawer
Air Vent
Air Vent Handle
Ash Drawer Handle
Firebox Base
Firebox Support
Firebox Top
Firebox Lid Handle
Firebox Charcoal Grate
1
2
3
4
6
7
8
9
10
11
12
13
14
15
3
3
1
1
1
1
2
1
1
1
1
1
1
1
Part # Description Picture Qty
19
21
22
23
24
25
26
27
28
29
31
33
1
1
2
1
1
1
1
4
1
1
Part # Description Picture Qty
35
Heat Insulation Cotton 1
Heat Insulation Cotton 2 2
5
Wheels
5 Smoking Chamber 1
S Hooks
16 4
17
Firebox Cooking Grates
1
18
1
20 2
2
1
Smoke Stack
Smoke Stack Spacer
Smoke Stack Damper
Firebox Lid Stop
30 1
32 1
34 2

Hardware
Hardware # Description
M6 x 12 Bolt 46AA
Picture Qty
M5 x 12 Bolt 4
BB
2CC
M6 Nut 32DD
1EE
4
FF
M12 Nut
16GG
M5 Nut
Flat Washer
M6 Lock Nut (Silver)
Tools Required
Phillips Head Screwdriver
(Not included)
Adjustable Wrench
(Not included)
6

Remove the lid from the smoking chamber by removing bolt and
washer and sliding the hinge pins on the lid out of the hinge holes
on the cooking chamber. Set bolts and washers aside for step 18.
Step 1
Place the grill body assembly on its end. Make sure that another
person is holding the grill body assembly steady.
Attach one long leg to the grill body assembly with M6 x 12 bolts
(AA), M6 nuts (DD) and flat washers (GG).
Attach one short leg to grill body assembly with M6 x 12 botls
(AA), M6 nuts (DD) and flat washers (GG).
Note: Keep the bolts and nuts loose.They can be tightened after
the wagon wheels and bottom shelf are assembled.
Step 2
AA M6 x 12 Bolt
Hardware Used
8pcs
r. Lay
bly area.
Step 1
Step 2
Assembly Instructions
7
Choose a good, cleared assembly area and get a friend to help you put your smoker together. Lay cardboard down to protect
smoker finish and assembly area.
DD
GG
M6 Nut 8pcs
8pcs
Insert the bottom shelf into mounted legs.
Attach remaining two legs by inserting the hooks of the wire rack
through the holes in the legs, and then attaching to the front side
of the cooking chamber with M6 x 12 bolts (AA), M6 nuts (DD)
and flat washers (GG).
Make sure that the wheel leg is on the side of the cooking chamber
with the smoke stack hole. Tighten all leg bolts.
Step 3 Step 3
Flat Washer
AA M6 x 12 Bolt
Hardware Used
8pcs
DD
GG
M6 Nut 8pcs
8pcs
Flat Washer
Smoking chamber
Bolt
Washer
Short leg
Long leg
AA
DD
GG
AA
DD
GG

AA
Assembly Instructions
Attach wheels to legs with wheel axle and M12 nuts (CC).
Step 4
Attach firebox support to short legs with M6 x 12 bolts (AA).
Step 5
CC M12 Nut
Hardware Used
2pcs
Hardware Used
Step 4
Step 5
8
AA M6 x 12 Bolt 2pcs
Wheel axle
CC
M12 Nut
AA
Firebox support

Assembly Instructions
Attach firebox lid stop to firebox top with M6 x 12 bolt (AA) and
M6 nut (DD).
Step 6
Attach firebox base, heat insulation cottons 1 and heat
insulation cottons 2 to firebox top with M6 x 12 bolts (AA).
Step 7
AA M6 x 12 Bolt
Hardware Used
1pc
Hardware Used
AA M6 x 12 Bolt 6pcs
Step 6
Step 7
9
DD M6 Nut 1pc
Insert M6 X 12 bolts half way inby the firebox opening as shown.
5.0MM Approx
Step 8
Hardware Used
AA M6 x 12 Bolt 2pcs
Step 8
Firebox lid stop
AA
DD
AA
Heat insulation
cotton 1
Heat
insulation
cotton 2
AA
Table of contents
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