BFI Automation 6012 User manual

Original Operating Instructions

Converter Module 6012

Type: 6012

Document No.: BA 6012 EN Rev2

BFI Automation Mindermann GmbH

Ruegenstr. 7

D-42579 Heiligenhaus / Germany

Telephone +49 (2056) 98946-0

Facsimile +49 (2056) 98946-42

http://www.bfi-automation.de

Content

1 General aspects 1-1

1.1 Introduction 1-1

1.2 Warning notes 1-2

1.3 Copyright protection 1-3

1.4 Disposal information 1-3

1.5 Warranty 1-4

1.6 Obligation of the operating company 1-5

1.7 Liability disclaimer 1-6

1.8 Declaration of conformity 1-7

1.9 Address of the manufacturer 1-8

2 Safety 2-1

2.1 Intended use 2-1

2.2 Requirements on persons 2-2

2.3 Safety instructions 2-3

2.4 Safety devices 2-4

2.4.1 Fundamental aspects 2-4

2.4.2 Safety devices on the compact flame controller 2-4

2.5 Safety instructions in case of maintenance and troubleshooting 2-5

2.5.1 Fundamental aspects 2-5

2.5.2 Electrical / electronic devices 2-6

2.5.3 Testing in keeping with the German Workplace Safety Ordinance (BetrSichV) 2-7

2.5.4 Safety test prior to initial operation 2-7

3 Technical data 3-1

3.1 General characteristic features 3-1

3.2 Factory settings of the converter 6012 3-1

3.3 Electrical system, Optical and Mechanical Data 3-2

3.4 Weight 3-3

3.5 Dimensions 3-3

3.6 Block diagram with connection table 3-3

4 Transport, Installation and Connection 4-1

4.1 Scope of delivery 4-1

4.2 Packaging 4-2

4.3 Forwarding instructions 4-2

4.4 Weight 4-2

4.5 Space requirement 4-2

4.6 Connection 4-3

4.6.1 Electrical connection 4-3

4.6.2 Network Configuration 4-4

4.7 Storage 4-6

5 Description 5-1

5.1 Functional description 5-1

5.2 Controls and displays 5-2

5-2

5.3 Frequency setting 5-3

5.4 6 DIP switch 5-4

5.4.1 Current output range 5-4

Content

5.4.2 Current-Relay-Function (CRF) 5-4

5.4.3 Channel 2 (Ch.2) 5-4

5.4.4 BUS termination 5-4

5.4.5 BUS addressing 5-5

5.4.5.1 Adr. 5 5-5

5.4.5.2 Adr. 4 5-5

5.4.5.3 Address rotary switch 5-5

5.5 CFC-NET 5-6

5.5.1 Configuration 5-6

5.5.2 Data recording to SD-Card 5-7

5.5.3 Single Mode 5-7

6 Commisioning 6-1

6.1 Connection of converter module 6012 6-1

6.2 Test of the converter module 6012 6-1

7 Care and Maintenance 7-1

8 Failures 8-1

9 Order data 9-1

General aspects

1-1

1 General aspects

1.1 Introduction

These operating instructions are a helpful guide for ensur-

ing the successful and safe operation of the converter

module 6012. They contain important information on how

to operate the controller safely, correctly and efficiently.

Observing the operating instructions will help to prevent

hazards, reduce costs of repair and downtimes and in-

crease the reliability and life of the device.

All illustrations and drawings in these operating instruc-

tions are shown for illustration purposes and are not au-

thoritative detailed designs.

The operating instructions always have to be accessible

at the device. They have to be read and applied by each

person who is required to work with/on the device.

This work may involve, for example :

 operation

 troubleshooting during operation

 servicing

 maintenance (upkeep, inspection, repair) and/or

 transport

This should be confirmed by the operating company in

writing.

General aspects

1-2

1.2 Warning notes

The following warning notes are used in these operating

instructions:

This warning level indicates an imminent hazardous situa-

tion.

If the hazardous situation is not prevented, this will result

in death or severe injury.

Follow the instructions that accompany this warning to

prevent the risk of death and severe personal injury.

This warning level indicates an potentially hazardous situ-

ation.

If the hazardous situation is not prevented, this may result

in death or severe injury.

Follow the instructions that accompany this warning to

prevent the potential risk of death and severe personal in-

jury.

This warning level indicates an potentially hazardous situ-

ation.

If the hazardous situation is not prevented, this may result

in slight or moderate injuries.

Follow the instructions that accompany this warning to

prevent the injury of persons.

This warning level indicates potential damage to property.

If this situation is not prevented, it may result in damage

to property.

Follow the instructions that accompany this warning to

prevent damage to property.

A notice indicates additional information that will make the

handling of the device easier.

General aspects

1-3

1.3 Copyright protection

These operating instructions have to be treated as confi-

dential. They may only be used by authorised staff. Ac-

cess by third parties may only be granted upon written

agreement of BFI Automation.

All documents are protected in keeping with the German

The disclosure and reproduction of documentation, in

whole or in part, as well as the exploitation and communi-

cation of its content shall not be permitted unless ex-

pressly stated otherwise. Offenders are liable for prosecu-

tion and the payment of damages.

We reserve all rights to exercise industrial property rights.

1.4 Disposal information

The converter module is equipped with electrical and

electronic components and must be disposed separate

from household waste. Follow the local and actual regula-

tions for waste disposal.

General aspects

1-4

1.5 Warranty

Read these operating instructions carefully and in full

before operating the converter module 6012!

The manufacturer is not liable for damage or operating

malfunctions that result from the operating instructions not

being observed.

The operating company has to supplement the operating

instructions with operating instructions on the basis of na-

tional regulations on accident prevention and environmen-

tal protection, including information on supervision and

notification requirements with respect to special operating

circumstances, e.g. regarding organisation of work, work-

ing processes and staff deployed.

The recognised technical rules for safe and professional

working also have to be observed in addition to the oper-

ating instructions and the regulations on accident preven-

tion applicable to the country and place of use.

The warranty shall become void, for example, in the event

of:

 inappropriate use

 use of impermissible equipment

 incorrect connection

 prior works that are not part of the supplied product or

service

 non-use of original spares and accessories

 conversion, if this has not been harmonised with BFI

Automation

 non-performance of specified maintenance work

It is recommended that the operator of the device con-

cludes a service contract with BFI Automation. This guar-

antees that the device is regularly checked by our service

staff and ensures that any required wearing and spare

parts are available without long delivery periods.

General aspects

1-5

1.6 Obligation of the operating company

The converter module 6012 may cause hazards if it is op-

erated inappropriately or in an improper condition.

The operating company is under the obligation to operate

the machine in proper state only. The operating company

has to secure hazardous areas that exist between BFI de-

vices and the customer's own equipment.

The operating company has to appoint and instruct re-

sponsible staff:

 Only deploy trained or instructed staff.

 Clearly set out the responsibilities of the staff with re-

gard to operation, set-up, maintenance and repair.

 Regularly check that staff are safety conscious and

aware of hazards and are observing the operating in-

structions.

 Before starting work, staff who are assigned to work

with/on the device have to have read and understood

the operating instructions, in particular the chapter on

"Safety", as well as the relevant regulations.

 The operating instructions and relevant regulations

have to be stored in such a way that they are accessi-

ble to operating and maintenance staff.

 Set out who will have responsibility for device opera-

tion and ensure that this person has the authority to

overrule any unsafe instructions of third parties.

Generally valid legal and other binding regulations on ac-

cident prevention and environmental protection have to be

observed and instructed, in addition to the operating in-

structions.

General aspects

1-6

1.7 Liability disclaimer

All technical information, data and guidance on device op-

eration that are contained within these operating instruc-

tions are, to the best of our knowledge, correct at the time

of printing, taking into account our present understanding

and experience.

We reserve the right to make technical changes with re-

spect to the further development of the compact flame

controller outlined in these operating instructions. No

claims can be made based on the specifications, illustra-

tions and descriptions of these operating instructions.

We shall not be liable for damage or operating malfunc-

tions that result from operating errors, inappropriate re-

pairs or the non-observance of the operating instructions.

We expressly state that only original spare parts and ac-

cessories approved by us may be used. This also applies

to the components of other manufacturers that have been

used.

The installation or use of non-approved spare and acces-

sory parts and any unauthorized retrofits and modifica-

tions are not permitted for safety reasons and exclude any

liability by BFI Automation for consequential damages.

BFI Automation is liable for possible errors or omissions

with the exclusion of additional claims entered into in the

framework of the warranty obligations conceded to in the

contract. Claims for damages, on whatever legal basis

they may be, shall be excluded.

Translations into foreign languages are carried out in

good faith. We cannot accept any liability for translation

errors; this also applies where the translation has been

carried out or has been commissioned by us. The original

text alone shall be binding.

Descriptions and illustrations do not necessarily depict the

delivered product or a possible spare parts order. Draw-

ings and graphics are not to scale.

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