Berner AE08 Installation and operating instructions

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Berner International has been saving energy and creating healthy, comfortable environments for our customers for over 60 years.

Berner oers unmatched quality, performance, and dependability—not to mention our service. At Berner, we stand behind our products.

TABLE OF CONTENTS

I. UNCRATING.................................................................................................................................................................................................................... 2

II. GENERAL MOUNTING INSTRUCTIONS .................................................................................................................................................................... 4

III. WALL MOUNTING ...................................................................................................................................................................................................... 5

IV. SUSPENDED MOUNTING .......................................................................................................................................................................................... 5

V. ELECTRICAL CONNECTIONS ..................................................................................................................................................................................... 6

VI. FIELD CONNECTIONS ................................................................................................................................................................................................ 6

VII. OPERATING INSTRUCTIONS .................................................................................................................................................................................... 7

INTELLISWITCH™

QUICK START OPERATION ................................................................................................................................................................................... 10

FAQ’s (FREQUENTLY ASKED QUESTIONS) ......................................................................................................................................................... 12

VIII. MAINTENANCE AND CLEANING............................................................................................................................................................................ 8

IX. SERVICE ....................................................................................................................................................................................................................... 8

X. TROUBLESHOOTING ................................................................................................................................................................................................. 14

XI. APPENDIX

A. SERIAL NETWORK CONNECTION (PREVIOUSLY MASTER / SLAVE CONNECTION) ................................................................................ 15

B. WALL MOUNTED TOUCHSCREEN ................................................................................................................................................ .................. 15

XII.WARRANTY ............................................................................................................................................................................................................... 16

Installation & Maintenance Instructions

II-260D

May, 2020

©Copyright, 2020 Berner International

READ ALL INSTRUCTIONS BEFORE INSTALLING OR USING AIR CURTAIN

IMPORTANT INSTRUCTIONS

Architectural Elite 8 & 10

Air Curtain Series

#AE08 & AE10

www.Berner.com

WHEN THE DOORS ARE OPEN™save energy & create healthy, comfortable environments

-2-

Carefully examine the carton(s) for damage. If the carton is damaged,

immediately notify the shipping company. Do not delay in ling a

claim. If the air curtain(s) were shipped on wooden skids, remove

protective wood and banding straps securing the carton(s) to the skid.

Open the carton(s) and remove all protective packaging.

Locate the wall mounting hangers (up to four) and the mounting catch

and hook. See Figure 1.

NOTE: if the unit was ordered with a decorative rear cover, the air

curtain will arrive with the cover already installed, and the wall

mounting hangers, catch and hook will not be included in the

shipment. Contact Berner, if they are required, for no charge.

Immediately verify that the electrical rating nameplate located on the

cover matches the electrical power supply available. Retain the shipping

carton(s) until the air curtain(s) are installed and properly operating.

ACCESSORIES: If the air curtain(s) were ordered with optional electrical

accessories, the accessories will be found in the carton containing the air

curtain or in a separate carton(s) accompanying the air curtain(s). Check

all of the cartons/skids for accessories before discarding.

Figure 1 - Uncrating

A. Read all instructions before installing or using this air curtain.

B. Use this unit only in the manner intended by the manufacturer and described in this manual. Any other use not recommended by the

manufacturer may cause re, electric shock, or injury to persons. If you have any questions, contact the manufacturer.

C. Before servicing or cleaning unit, switch power o at service panel and lock the service disconnecting means to prevent power from

being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device,

such as a tag, to the service panel.

D. Installation work and electrical wiring must be done by qualied person(s) in accordance with all applicable national and local codes

having jurisdiction, including re-rated construction. See page 6, ELECTRICAL CONNECTIONS (NEC Code ANSI/NFPA No. 70).

E. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

F. To reduce the risk of re, do not store or use gasoline or other ammable vapors and liquids in the vicinity of the air curtain.

G. This air curtain is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Keep combustible materials, such as furniture,

pillows, bedding, papers, clothes, etc. and curtains at least 1 inch from the top, back, front, sides and at least 6 feet from the discharge

of the air curtain.

H. Extreme caution is necessary when any air curtain is used by or near children or invalids, and whenever the heater is left operating

unattended.

I. Do not operate any air curtain after it malfunctions. Disconnect power at the service panel and have the air curtain inspected by a

reputable electrician before reusing.

J. To disconnect the air curtain, turn controls to "o", and turn o power to the air curtain circuit at main disconnect panel.

K. Do not insert or allow foreign objects to enter any ventilation or discharge opening as this may cause an electric shock or re, or

damage the air curtain.

L. To prevent a possible re, do not block the air intake or discharge of the air curtain in any manner.

M. The air curtain has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint, or ammable vapors or liquids

are used or stored.

N. This heater may include an audible or visual alarm to warn that parts of the heater are getting excessively hot. If the alarm sounds

(or illuminates), immediately turn the heater o and inspect for any objects on or adjacent to the heater that may have blocked the airow

or otherwise caused high temperatures to have occurred. DO NOT OPERATE THE HEATER WITH THE ALARM SOUNDING (OR ILLUMINATING).

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

I. UNCRATING

-3-

www.berner.com Berner International 800.245.4455

111 Progress Ave. / New Castle / PA / 16101 / USA

Use threaded rod

to hang from the

ceiling instead of

the wall - using

the factory installed

recessed threaded

inserts

To wire – follow the wiring diagram (inside wiring

compartment). The controls ship in the same box as the

air curtain.

After mounting the wall hangers, hang the air curtain and

rotate into place & add locking screws.

Before hanging,

check to see what

the clearance is

above the door.

FLUSH WALL MOUNT RAISED WALL MOUNT*

Architectual Elite 8 & 10 Air Curtain

Simple to Install

Easy to operate & maintain

To access internal components - Remove the

screws along the front edge, slide the panel

towards you, and then it will drop down.

*If the unit must be mounted higher than 1”above the

opening, it must be spaced out from the wall 3/8” for every

inch the unit is above the door opening.

LOWER LIP

GAP NEEDED

TO MOUNT

UNIT FLUSH WITH

TOP OF

OPENING*

MOUNTING

SCREWS

WALL

HANGER

MOUNTING

SCREWS

SPACER

SEAL ALONG

LENGTH

SCREWS

*Longer units use more than two wall hangers.

Position outer wall hangers no more than 6”from the end.

WALL MOUNT WALL MOUNT

CEILING MOUNT

HOOK

CATCH

WALL HANGERS*

1/4”-20 BOLTS provided by Berner

(4 FT-LBS RECOMMENDED TORQUE)

(Position evenly; slide to match

location of support structure)

20˚

AIR

Discharge

Nozzle

4" minimum

side & top

clearance from

combustible

material

INTERIOR

EXTERIOR

6' minimum

For more information see page 4 For more information see page 4

For more information see page 5 For more information see page 5

For more information see page 5 For more information see page 8

-4-

II. MOUNTING INSTRUCTIONS (General)

INDOOR MOUNTING ONLY -

The Architectural Elite Air Curtain is designed to be an eective

barrier against cold drafts in the winter, hot air in the summer,

ying insects, and airborne contaminants.

To achieve optimum protection, the air curtain should be

mounted on the inside of the building, ush to the wall and

as close to the top of the door opening as possible. To ensure

peak performance, keep the air stream free of obstructions.

The air curtain will not perform properly if negative air

pressure exists in the building. Under these conditions,

a means for makeup air to the building must be provided

so that the air pressure on both sides of the opening is in

balance.

Before mounting the air curtain, check the supporting structure

to verify that it has sucient load-carrying capacity to support

the weight of the air curtain(s). The mounting hardware

(supplied by others) should be capable of supporting a

minimum of three (3) times the weight of the air curtain.

See Table 1.

IMPORTANT: A minimum of 4”is required above the top rear

corner of the air curtain for the installation and removal of the

inlet screen, and to ensure proper airow.

A. When determining the mounting location for the air

curtain(s), make sure that nothing interferes with the

curtain of air developed when the discharge vanes are

directed from 0° to 20° toward the door opening. If the

air stream strikes any obstruction (the top edge of the

doorway, a door opening device, etc.), the eectiveness

of the air curtain will be greatly reduced. See Figure 2.

B. For optimum performance, the bottom of the air curtain

(discharge nozzle) should be no more than 1” above the

top of the door opening with the air curtain(s) mounted

ush to the wall. If the air curtain must be mounted

higher, it must be spaced out from the wall 3/8” for

every inch the air curtain is above the door opening. See

Figure 3. For optimum protection, any void between the

air curtain and the wall should be sealed along the full

length of the air curtain.

C. Do not block (obstruct) the air intake screen. Insucient

airow can cause the unit to overheat.

D. The air curtain(s) shall:

1. Have a minimum clearance of at least 4” from

the sides and 4" from the top.

2. Have a minimum clearance of at least 6’ between

the bottom of the air curtain and the oor.

3. Be installed Indoors Only.

E. Proceed to either Section III - WALL MOUNTING or

Section IV - SUSPENDED MOUNTING

Figure 2 - General Mounting

Figure 3 - Wall Mounting Location

TABLE 1 - Weight Chart

20˚

AIR

Discharge

Nozzle

4" minimum

side & top

clearance from

combustible

material

INTERIOR

EXTERIOR

6' minimum

MODEL

Net Weight

MODEL

Net Weight

AE10

Ambient

AE10

Electric

AE10

Hot

Water

AE08

Ambient

AE08

Electric

AE08 Hot

Water

AE10-E-1036 100 104 125 AE08-E-1036 52 57 72

AE10-E-1042 112 116 140 AE08-E-1042 59 64 82

AE10-E-1048 125 129 156 AE08-E-1048 66 71 91

AE10-E-2060 168 176 205 AE08-E-1060 81 86 111

AE10-E-2072 193 201 239 AE08-E-1072 95 100 133

AE10-E-2084 218 226 270 AE08-E-2084 117 127 160

AE10-E-2096 244 252 302 AE08-E-2096 132 142 180

AE10-E-3096 262 274 320 AE08-E-2108 146 156 199

AE10-E-3108 287 299 351 AE08-E-2120 157 167 214

AE10-E-3120 306 318 374

AE10-E-3132 337 349 416

AE10-E-3144 362 374 447

AE10-E-4144 380 396 465

-5-

Figure 6 - Suspended Mounting

A. PREPARATION

1. Locate the wall mounting hangers, mounting catch

and hook, in the carton that contained the unit.

See Figure 4. For units over 72", there are more than

two wall hangers.

2. Use ¼"-20 bolts, provided by Berner, to attach the

mounting catch and hook to the back of the air

curtain.

3. The mounting hardware (supplied by others) must

be capable of supporting a minimum of three times

the net weight of the Air Curtain. See Weight Chart,

Table 1.

B. MOUNTING WALL HANGERS

1. Position the wall hangers evenly over door opening,

no more than 6”from each end of the air curtain,

sliding to match the location of support structure.

2. Using minimum ¼"-20 bolts (supplied by others),

secure the wall hangers to the supporting structure.

C. ATTACHING THE AIR CURTAIN TO THE WALL HANGERS

1. Raise the unit over the door (air discharge nozzle

facing down) and onto the wall mounting hangers.

See Figure 5.

2. Rotate the unit into place, allowing it to rest above

the lower lip of the wall hanger and add the locking

screws (one per wall hanger).

3. Proceed to Section V - ELECTRICAL CONNECTIONS

III. WALL MOUNTING

Figure 4 - Wall Mounting Preparation

Figure 5 - Wall Mounting Installation

IV. SUSPENDED MOUNTING

NOTE: if the unit was ordered with a decorative rear

cover, the air curtain will arrive with the cover already

installed, and the wall mounting hangers, mounting catch

and hook will not be included in the shipment. Contact

Berner if they are required.

A. For top mounting using suspension rods, four (4) factory

installed 1/4"-20 threaded inserts are located on the top of

the unit. See Figure 6.

B. Install 1/4"-20 threaded rods, or other suitable hardware at

a location sucient to support the Air Curtain. The

mounting hardware (supplied by others) must be capable

of supporting a minimum of three times the net weight of

the Air Curtain. See Weight Chart, Table 1.

C. Attach 1/4"-20 threaded rods, or other suitable hardware

to the top mounted threaded inserts. Secure threaded rods

with locking nuts.

D. Proceed to Section V – ELECTRICAL CONNECTIONS

HOOK

CATCH

WALL HANGERS*

1/4”-20 BOLTS provided by Berner

(4 FT-LBS RECOMMENDED TORQUE)

(Position evenly; slide to match

location of support structure)

*Longer units use more than two wall hangers.

Position outer wall hangers no more than 6”from the end.

-6-

V. ELECTRICAL CONNECTIONS

VI. FIELD CONNECTIONS

All electrical wiring and connections MUST be performed by

qualied personnel in accordance with the latest edition of the

National Electrical Code ANSI/NFPA No. 70 or, in Canada, the

Canadian Electrical Code, Part 1-C.S.A. Standard C22.1 and local

codes and regulations.

MAKE SURE THE CORRECT

VOLTAGEAS MARKED ON THE UNIT IS USED.

A. A separate line voltage supply with a suitable branch

circuit protection device should be run directly from the

main electrical panel to the unit. A disconnect switch for

each branch circuit is a required part of this installation.

See the voltage label on the unit for circuiting and total

electrical load. The wiring diagram is located in the

wiring compartment, located on the top of the unit.

See Figure 7.

B. All eld wiring must be copper with a minimum

insulation of 60°C within approved conduit. If any of the

wire supplied in the unit must be replaced, it must be

replaced with copper wire with a minimum insulation of

90°C.

C. Electric and hot water heated air curtains are factory

equipped with an unit mounted solid state temperature

sensor located internally to measure the incoming

(return) air stream.

D. Remove the wiring compartment cover.

E. Connect all supply and control circuit wires according to

the wiring diagram provided.

NOTE: For Electric and Hot Water heated air curtains

provided with an optional remote thermostat, mount

and wire the thermostat according to thermostat

instructions and wiring diagram.

For Serial Network Connection - proceed to

XI - Appendix A, “Serial/Network Connection.”

NOTE: The air curtain must have been ordered from the

factory with this option.

For Wall Mounted Touchscreen – proceed to

XI - Appendix B,“Wall Mounted Touchscreen.”

if optional remote Touchscreen control of the

Intelliswitch™ has been ordered from the factory.

For Electric and Hot Water air curtains - proceedto

Section VI - Field Connections, otherwise proceed to

Section VII - Operating Instructions

A. ELECTRICALLY HEATED MODELS

The heater circuit may be controlled by an optional

remote thermostat or through the built-in Intelliswitch™

thermostat located on top of the air curtain. Overheating

protection is provided by auto reset thermal cutouts built

into the heater coil assembly

(see the wiring diagram located in the wiring

compartment).

See Figure 7.

Figure 7 - Electrical Connections

WIRING

COMPARTMENT

COVER

KNOCKOUTS

FOR POWER &

CONTROL

WIRING

-7-

VII. OPERATING INSTRUCTIONS

Figure 9 - Air Stream Adjustment

B. HOT WATER HEATED MODELS

An optional water coil solenoid valve (by others or

Berner) may be controlled through the Intelliswitch™ or

independently. The Intelliswitch™ is capable of providing

the same voltage used for the motor to power a solenoid

load up to 5 amps. This call for heat may be controlled

by an optional remote thermostat or through the built-

in Intelliswitch™ thermostat located on top of the air

curtain. Piping should be done in accordance with local

codes, regulations and standard practices. Connect

the building system to the (3/4"-AE08 or 1"- AE10) MPT

supply and return header connections. See Figure 8.

Figure 8 - Hot Water Connections

A. GENERAL OPERATION

This air curtain comes with a built-in Berner Intelliswitch™

Digital Controller and the Berner AIR™ system (wireless

controller operated by the Berner AIR™ App, downloadable to

smartphone) to control and schedule fan activation, fan speed

selection, and heat activation. The air curtain must be properly

installed before it can be used.

1. For detailed instructions on how to operate the

Intelliswitch™ or to select from a list of standard modes

of control, proceed to the following pages:

Quick Start Operation Guide, page 9

Frequently Asked Questions (FAQs), page 11

NOTE: For a Detailed Programming Guide, go to

www.Berner.com/Intelliswitch

2. Unheated units will have the fans activated by a door

switch or sensor. The unit speed can be selected from

the Intelliswitch™ display.

3. Heated units will have fans activated by a door switch

or sensor, but may also be activated by the thermostat

in Comfort Plus Mode. The unit speed can

be selected from the Intelliswitch display.

4. To operate using the Berner AIR™ App, download the

app and follow the prompts. The Berner AIR™ App

allows air curtain(s) to be programmed & operated via

smart phone. Requires on-site, secure wi- connection

(provided by others).

Berner recommends having the on-site user(s) set-up

the Berner AIR™ App on his/her smart phone.

B. AIR STREAM ADJUSTMENT

1. With the air curtain operating and the door in its full

open position, check to see that nothing is obstructing

the airow at the discharge nozzle vanes.

2. Find the air stream split location. Hold a handkerchief

by its corners, approximately 12”above the oor. Gently

move the handkerchief back and forth in the doorway.

Make sure the air is being directed to both the inside

and the outside. See Figure 9. The split location is

indicated where the handkerchief is vertical with

minimal or no uttering.

3. The split location should be approximately 3”outside

the doorway. If necessary adjust the discharge nozzle

vanes by de-energizing the unit and rmly pushing/

pulling on the vane tip until properly located.

20˚

AIR

Discharge

Nozzle

INTERIOR

EXTERIOR

6' minimum

Handkerchief

12"

-8-

CAUTION: ELECTRIC SHOCK HAZARD Disconnect power

whenever servicing unit. More than one disconnect may be

required to de-energize unit.

Stainless steel appliance wipes are recommended for

wiping down both the bottom panel and the cabinet.

Keep your air curtain operating at peak eciency by cleaning

the blower wheels, motor(s) and intake screen. Buildup of dust

onthe blowerwheels cancause vibration,noiseand excessive

wear on the motor bearings. The frequency of cleaning will

depend on the environment where the unit is operating.

Dirty, dusty or greasy environments could require a cleaning

schedule of once every month. If the environment is not that

dirty, the unit(s) should be scheduled for cleaning a minimum

of once every six months. The air inlet lter typically requires

cleaning every three to six months.

A. PERFORMING PREVENTIVE MAINTENANCE

1. Disconnect the power to the unit.

2. Filter - the aluminum washable lter is held in by the

intake screen. Access the lter from the top of the unit

by removing the Phillips head screws that attach the

screen. Vacuum and/or wash with dish soap and water.

3. Internal - open the bottom access panel by

removing the Phillips head screws on the top front of

the unit. Vacuum and scrape (if necessary)

to remove the build-up of dirt and debris.The motor(s)

are permanently lubricated and require no additional

lubrication.

4. Re-install the cover and intake screen. See Figure 10.

5. Switch the power on after cleaning.

CAUTION: STAND CLEAR OF THE UNIT OR WEAR SAFETY

GOGGLES AS LOOSE DEBRIS MAY BE PRESENT AND MAY EXIT

THE NOZZLE UPON START UP!

IX. SERVICE

Figure 10 - Bottom Cover Removal

VIII. MAINTENANCE & CLEANING

CAUTION: ELECTRIC SHOCK HAZARD Disconnect power

whenever servicing unit. More than one disconnect may

be required to de-energize unit.

Any service performed on the ARCHITECTURAL ELITE Series air

curtain MUST be done by qualied personnel. Berner air curtains

require very little servicing. All parts are easily accessible for

periodic inspection and maintenance. Units shouldbe cleaned

at least twicea year. Yourparticular application (the amount of

dirt and dust in the air) and location of the unit(s) will determine

how often your unit(s) will need to be cleanedandserviced.All

motorshave permanentlylubricated, sealed, sleeve bearings

and require nomaintenance.

SCREWS

-9-

AE08: To replace fans and/or motors

1. Lock out power to the unit.

2. Remove the bottom access cover by removing the

Phillips head screws across the top front of the unit.

3. Slide the bottom cover rst towards you then down.

4. Disconnect the motor wiring harness.

5. Using a hex key, loosen the fan set screws (one per fan)

that secure the fan hubs to the motor shafts.

6. Remove the transverse.

7. Unlock the bearing retainer for each fan, loosen (but

do not remove) the screw that holds the bearing

retainer in position, then rotate it up and away from

fan bearing.

8. Slide the fans inward towards the motor.

9. Hold the motor with one hand, and remove the two

clips that secure the motor to the motor mounts with

the other hand. This operation can be done by one

person, but may be easier with two people.

10. Lower the fan and motor assembly out of the unit.

11. Replace in opposite order.

AE10: To replace fans and/or motors

1. Lock out power to the unit.

2. Remove the bottom access cover by removing the

Phillips screws across the top front of the unit.

3. Slide the bottom cover rst towards you then down.

4. Disconnect the motor wiring harness.

5. Remove each nozzle vane sub assembly below the

fans/motor being serviced. Remove the (2) #8 hex

screws from each end of each assembly that attaches

the end bracket to the cabinet/endplate.

6. Remove the (2) #12 hex head screws that secure the

lower module to the transverse.

7. Remove the transverse.

8. If the module has electric heaters, mark and disconnect

the wires. Remove the heaters by disconnecting their

mounting brackets from the fan housings. Take care to

not over torque these fasteners when reinstalling the

heaters into the fan housing.

9. Support the blower module by holding the motor with

one hand, and remove the nal (2) #12 hex head

screws that secure the blower module to the top frame

channel. This operation can be done by one person,

but may be easier with two people.

10. Lower the blower module onto a workbench.

11. Using a hex key, loosen the fan set screws (one per fan)

that secure the fan hubs to the motor shafts.

12. Remove the hex screws on the back of the blower plate

that secure the fan housings to the blower plate.

13. Slide the fan impellers and housings o of the motor

shaft.

14. Remove the two clips that secure the motor to the

motor mount.

15. Replace in opposite order.

ARCHITECTURAL ELITE 8 - REPLACING FANS / MOTORS

ARCHITECTURAL ELITE 10 - REPLACING FANS / MOTORS

A. REPLACING FANS AND/OR MOTORS

CAUTION: ELECTRIC SHOCK HAZARD Disconnect power

whenever servicing unit. More than one disconnect may be

required to de-energize unit.

-10-

www.Berner.com/intelliswitch

NOTE – to navigate, use to select setting

use to change setting,

then press to enter the setting.

Stop: Immediately stops the air curtain and changes mode to OFF

"i": info button provides controller status and diagnostic data

Mode/Fan Speed:

Mode: Select your mode of operation (see next page)

Fan Speed: Sets the fan speed

Delay Time: Sets the amount of time the air curtain runs after the door closes

Temp Set: Sets the temperature the air curtain will maintain (heated units only)

Start Time: Programs the time of day the air curtain becomes active

Stop Time: Programs the time of day the air curtain stops running

Set Time/Day: Sets the clock time and day (used by programming)

Locked: Unit will run as programmed but settings cannot be changed

QUICK START INSTRUCTIONS

For your Berner Air Curtain with Intelliswitch™ Gen4

IMPORTANT NOTE!

If your air curtain unit is in “Locked” mode when you receive it:

Press and hold the for 5 seconds to unlock.

www.berner.com Berner International 800.245.4455

111 Progress Ave. / New Castle / PA / 16101 / USA

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