Berchtold OPERON B 810 Guide

OPERON® B 810

SERVICE & PARTS MANUAL

SERVICE AND PARTS MANUAL 70-000-0027

Related Publications:

OPERON B 810 Installation and Operator Manual 70-001-0026

OPERON B 810 Uncrating Instructions 60-000-0002

The service and parts manual is meant to be used as a reference in performing preventative and

corrective maintenance on the OPERON B 810 surgical table. The successful completion of a factory

training program is required to properly and effectively troubleshoot, repair, and maintain the

OPERON B 810 surgical table.

BERCHTOLD Corporation assumes no liability for table performance when used with accessories

surgical table resulting from the use of accessories designed by others.

This manual contains proprietary information of BERCHTOLD Corp. It shall not be reproduced in whole or in part

without the written permission of BERCHTOLD Corp.

ETL/CETL Listed to IEC 60601-1. Medical Electrical Equipment

OPERON®is a registered trademark of BERCHTOLD CORP.

NOTE

OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

70-000-0027 Rev. 1

TABLE OF CONTENTS

SPECIAL SAFETY INSTRUCTIONS.................................................................................................................. S-1

SAFETY SYMBOLS......................................................................................................................................... S-1

USE CONDITIONS........................................................................................................................................... S-1

POWER SUPPLY .............................................................................................................................................. S-1

PINCH POINTS................................................................................................................................................. S-1

LOAD CAPACITY............................................................................................................................................ S-2

PATIENT POSITIONING ................................................................................................................................. S-3

PATIENT ORIENTATION ............................................................................................................................... S-3

OPERATION ..................................................................................................................................................... S-3

TABLE MOVEMENT WITH PATIENT .......................................................................................................... S-3

PRIMARY HAND PENDANT FUNCTIONS ..................................................................................................S-3

AUXILIARY HAND PENDANT...................................................................................................................... S-3

HEADREST....................................................................................................................................................... S-4

REMOVABLE LEG SECTION......................................................................................................................... S-4

ACCESSORIES DESIGNED BY OTHERS ..................................................................................................... S-4

RADIOLUCENT TABLE TOP AND PADS .................................................................................................... S-4

FOOTSWITCH (OPTIONAL)........................................................................................................................... S-4

HYDRAULIC SYSTEM.................................................................................................................................... S-4

HOLLOW PLUGS............................................................................................................................................. S-4

HYDRAULIC FLUID........................................................................................................................................ S-4

ELECTROMAGNETIC INTERFERENCE....................................................................................................... S-5

ELECTRICAL SYSTEM................................................................................................................................... S-5

SERVICE PROGRAM....................................................................................................................................... S-5

CLEANING AND DISINFECTION ................................................................................................................. S-6

WARNING LABELS ........................................................................................................................................ S-6

GENERAL INFORMATION..................................................................................................................................1-1

GENERAL DESCRIPTION ...............................................................................................................................1-1

RADIOLUCENT TABLE TOP AND PADS .....................................................................................................1-1

INTERCHANGEABLE HEADREST ................................................................................................................1-1

POWER SUPPLY ...............................................................................................................................................1-2

FUSES.................................................................................................................................................................1-2

FLOOR LOCK SYSTEM ...................................................................................................................................1-3

PRIMARY HAND PENDANT...........................................................................................................................1-3

PRIMARY HAND PENDANT INDICATORS ......................................................................................... 1-4

PRIMARY HAND PENDANT FUNCTIONS ........................................................................................... 1-5

FOOTSWITCH (OPTIONAL)............................................................................................................................1-6

MANUAL FOOT PUMP ....................................................................................................................................1-6

AUXILIARY HAND PENDANT.......................................................................................................................1-7

AUXILIARY PENDANT STORAGE................................................................................................................1-7

OPERATING INSTRUCTIONS.............................................................................................................................2-1

PINCH POINTS..................................................................................................................................................2-1

ELECTROMAGNETIC INTERFERENCE........................................................................................................2-1

LOAD CAPACITY.............................................................................................................................................2-1

OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

Rev. 1 70-000-0027

PATIENT ORIENTATION................................................................................................................................ 2-2

NORMAL ORIENTATION........................................................................................................................ 2-2

REVERSE ORIENTATION ....................................................................................................................... 2-2

PATIENT POSITIONING ................................................................................................................................. 2-2

TABLE MOVEMENT WITH PATIENT .......................................................................................................... 2-3

OPERATION ..................................................................................................................................................... 2-3

HAND PENDANT OPERATION ..................................................................................................................... 2-4

FUNCTION PRIORITY ............................................................................................................................. 2-5

TABLE MOVEMENT LIMITS.................................................................................................................. 2-5

SOFTWARE-CONTROLLED LIMITS .............................................................................................. 2-5

USER-CONTROLLED LIMITS..........................................................................................................2-7

HEADREST ....................................................................................................................................................... 2-7

REMOVABLE LEG SECTION......................................................................................................................... 2-8

FOOTSWITCH (OPTIONAL)........................................................................................................................... 2-8

BACKUP INSTRUCTIONS ................................................................................................................................. 3-10

PRINCIPLES OF OPERATION............................................................................................................................ 4-1

HYDRAULIC SYSTEM.................................................................................................................................... 4-1

HYDRAULIC POWER UNIT .................................................................................................................... 4-1

HYDRAULIC MANIFOLDS ..................................................................................................................... 4-1

COLUMN MANIFOLD....................................................................................................................... 4-2

TABLE TOP DISTRIBUTION BLOCK ............................................................................................. 4-2

FLOOR LOCK MANIFOLDS............................................................................................................. 4-3

FLOOR LOCK SYSTEM OPERATION............................................................................................. 4-3

FLOOR LOCK QUICK DISCONNECT ............................................................................................. 4-4

MANIFOLD VALVE DESCRIPTION....................................................................................................... 4-5

MANIFOLD VALVE OPERATION.......................................................................................................... 4-6

COLUMN HYDRAULICS ................................................................................................................................ 4-6

GENERAL INFORMATION...................................................................................................................... 4-6

OPERATION .............................................................................................................................................. 4-8

HEIGHT UP AND DOWN.................................................................................................................. 4-8

TILT LEFT AND RIGHT.................................................................................................................... 4-8

TRENDELENBURG AND REVERSE TRENDELENBURG............................................................ 4-8

TABLE TOP HYDRAULICS.............................................................................................................. 4-9

HOLLOW PLUGS AND SEALS .................................................................................................................... 4-11

USING HOLLOW PLUGS AND WASHERS TO SECURE HYDRAULIC LINES .............................. 4-11

HOLLOW PLUG TORQUE SPECIFICATIONS..................................................................................... 4-12

HYDRAULIC FLUID...................................................................................................................................... 4-12

ELECTRICAL SYSTEM ................................................................................................................................. 4-13

CPU AND AUXILIARY BOARD............................................................................................................ 4-13

CONNECTOR BOARD............................................................................................................................ 4-15

EXTENSION BOARD.............................................................................................................................. 4-16

POSITION SENSORS AND SWITCHES................................................................................................ 4-16

TILT AND TRENDELENBURG SENSORS.................................................................................... 4-17

SLIDE SENSOR ................................................................................................................................ 4-17

KIDNEY SWITCH ............................................................................................................................ 4-18

AUXILIARY PENDANT SWITCH.................................................................................................. 4-18

OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

70-000-0027 Rev. 1

iii

POWER SUPPLY SYSTEM .................................................................................................................... 4-19

BATTERIES ............................................................................................................................................. 4-19

BATTERY REPLACEMENT ........................................................................................................... 4-20

POWER INPUT SYSTEM ....................................................................................................................... 4-21

LEFT POWER CENTER................................................................................................................... 4-21

RIGHT POWER CENTER................................................................................................................ 4-21

CONTROL PENDANTS ..................................................................................................................................4-22

PRIMARY HAND PENDANT ................................................................................................................ 4-22

AUXILIARY HAND PENDANT............................................................................................................. 4-23

BASE WIRING.................................................................................................................................................4-23

BASE, COLUMN, AND TOP ELECTRICAL CONNECTIONS............................................................ 4-24

MECHANICAL SLIDE SYSTEM ...................................................................................................................4-27

TIMING BELT TESTING AND ADJUSTMENT ..................................................................................... 4-1

CIRCUIT DIAGRAMS............................................................................................................................................5-1

SERVICE PROGRAM ............................................................................................................................................6-1

INTRODUCTION...............................................................................................................................................6-1

CPU DESCRIPTION ..........................................................................................................................................6-1

HOW TO USE THE SERVICE PROGRAM......................................................................................................6-2

CONNECT TO THE TABLE ..................................................................................................................... 6-2

LAUNCH THE SERVICE PROGRAM ..................................................................................................... 6-2

THE HAND PENDANT GRAPHIC .......................................................................................................... 6-4

THE SERVICE PROGRAM MENUS........................................................................................................ 6-4

FILE MENU ........................................................................................................................................ 6-4

VIEW MENU ...................................................................................................................................... 6-5

CHOOSE CPU MENU ........................................................................................................................ 6-5

LOAD DATA MENU.......................................................................................................................... 6-5

FREE ACCESS MENU ....................................................................................................................... 6-5

OPEN FILE BUTTON......................................................................................................................... 6-5

SAVE FILE BUTTON......................................................................................................................... 6-5

COPY TO BUTTON ........................................................................................................................... 6-5

PRINT SYSTEM SETTINGS BUTTON ............................................................................................ 6-6

COM BUTTON ................................................................................................................................... 6-7

LOAD DEFAULT SETTINGS BUTTON .......................................................................................... 6-7

DEVICE SETTINGS BUTTON ..........................................................................................................6-7

Motor Tab ..................................................................................................................................... 6-9

Valve Tab.................................................................................................................................... 6-10

Sensor Tab .................................................................................................................................. 6-10

ACCU Tab .................................................................................................................................. 6-13

Movements Tab .......................................................................................................................... 6-14

Table Info Tab ............................................................................................................................ 6-15

SYSTEM INFO BUTTON ................................................................................................................ 6-16

CYCLE TEST BUTTON................................................................................................................... 6-18

CPU ERROR CODES.......................................................................................................................................6-20

TROUBLESHOOTING ....................................................................................................................................6-25

BATTERIES AND CHARGE INDICATORS .................................................................................................6-27

INTRODUCTION..................................................................................................................................... 6-27

NO AC DETECTED.......................................................................................................................... 6-27

AC DETECTED ................................................................................................................................ 6-28

ELECTRICAL PARAMETERS .......................................................................................................................6-29

OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

Rev. 1 70-000-0027

SUPPLY VOLTAGE ................................................................................................................................ 6-29

PERIODIC MAINTENANCE................................................................................................................................ 7-1

ELECTRICAL INSPECTION............................................................................................................................ 7-1

HYDRAULIC SYSTEM OPERATION ............................................................................................................ 7-1

GROUND CONTINUITY/LEAKAGE CURRENT .......................................................................................... 7-1

FLEXIBLE HYDRAULIC LINES..................................................................................................................... 7-1

HYDRAULIC FLUID LEVEL .......................................................................................................................... 7-1

FASTENERS AND RETAINING CLIPS.......................................................................................................... 7-2

CLAMPS AND ACCESSORIES ....................................................................................................................... 7-2

STRUCTURAL INTEGRITY OF THE TABLE ...............................................................................................7-2

CLEANING AND DISINFECTION.................................................................................................................. 7-2

STAINLESS STEEL SURFACES ..................................................................................................................... 7-2

CLEANING METHODS ................................................................................................................................... 7-2

CLEANING AGENTS ....................................................................................................................................... 7-2

REMOVING STAINS........................................................................................................................................ 7-3

APPLYING DISINFECTANTS......................................................................................................................... 7-3

PAINTED SURFACES...................................................................................................................................... 7-3

CONDUCTIVE ITEMS ..................................................................................................................................... 7-3

HAND PENDANTS........................................................................................................................................... 7-3

PARTS ...................................................................................................................................................................... 8-2

INTRODUCTION .............................................................................................................................................. 8-1

FASTENER TORQUE REQUIREMENTS ....................................................................................................... 8-1

DRAWING INDEX ........................................................................................................................................... 8-1

OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

70-000-0027 Rev. 1

TABLE OF FIGURES

FIGURE S-1 MAXIMUM WEIGHT LOCATION ........................................................................................ S-2

FIGURE S-2 PATIENT SAFETY WARNING LABEL ................................................................................ S-6

FIGURE S-3 FUSE LABEL.............................................................................................................................. S-6

FIGURE 1-1 OPERON B 810 SURGICAL TABLE .......................................................................................1-1

FIGURE 1-2 BASE COMPONENTS ...............................................................................................................1-2

FIGURE 1-3 PRODUCT IDENTIFICATION AND FUSE INFORMATION LABEL...............................1-3

FIGURE 1-4 PRIMARY HAND PENDANT AND FOOTSWITCH CONNECTOR BOX.........................1-3

FIGURE 1-5 PRIMARY HAND PENDANT INDICATORS.........................................................................1-4

FIGURE 1-6 PRIMARY HAND PENDANT FUNCTIONS...........................................................................1-5

FIGURE 1-7 FOOTSWITCH............................................................................................................................1-6

FIGURE 1-8 DEPLOYING FOOT PUMP PEDAL ........................................................................................1-6

FIGURE 1-9 LOCKING FOOT PUMP PEDAL FOR USE...........................................................................1-6

FIGURE 1-10 AUXILIARY HAND PENDANT ...............................................................................................1-7

FIGURE 1-11 LOCATION OF AUXILIARY PENDANT AND DRAWER ..................................................1-7

FIGURE 2-1 PINCH POINTS...........................................................................................................................2-1

FIGURE 2-2 NORMAL TABLE ORIENTATION .........................................................................................2-2

FIGURE 2-3 REVERSE TABLE ORIENTATION ........................................................................................2-2

FIGURE 2-4 NORMAL PERINEAL POSITION ...........................................................................................2-3

FIGURE 2-5 REVERSE PERINEAL POSITION...........................................................................................2-3

FIGURE 2-6 HAND PENDANT POWER-ON INDICATORS......................................................................2-4

FIGURE 2-7 HEADREST .................................................................................................................................2-7

FIGURE 2-8 ALIGNING THE LEG SECTION FOR INSTALLATION ...................................................2-8

FIGURE 2-9 LEG SECTION ............................................................................................................................2-8

FIGURE 2-10 ASSEMBLED LEG SECTION..................................................................................................2-8

FIGURE 2-11 FOOTSWITCH............................................................................................................................2-9

FIGURE 3-1 BACKUP SYSTEMS.................................................................................................................3-10

FIGURE 3-2 AUXILIARY HAND PENDANT .............................................................................................3-10

FIGURE 4-1. HYDRAULIC POWER UNIT ON MAIN ELEVATING COLUMN .....................................4-1

FIGURE 4-2. COLUMN MANIFOLD ..............................................................................................................4-2

FIGURE 4-3. DISTRIBUTION BLOCK...........................................................................................................4-2

FIGURE 4-4. FLOOR LOCK MANIFOLD .....................................................................................................4-3

FIGURE 4-5. FOOT LOCK MANIFOLD LOCATION IN BASE.................................................................4-3

FIGURE 4-6. FLOOR LOCK SYSTEM OPERATION ..................................................................................4-4

FIGURE 4-7. FLOOR LOCK QUICK DISCONNECT...................................................................................4-5

FIGURE 4-8. MANIFOLD VALVE ..................................................................................................................4-5

FIGURE 4-9. COLUMN CYLINDER SCHEMATIC......................................................................................4-7

FIGURE 4-10. LIFT TUBES/CYLINDERS...................................................................................................4-8

FIGURE 4-11. TILT CYLINDER AND UPPER LIFT TUBE.....................................................................4-8

FIGURE 4-12. TILT OPERATION................................................................................................................4-8

FIGURE 4-13. MANIFOLD AND SOLENOIDS...........................................................................................4-9

FIGURE 4-14. HOSE ROUTING ...................................................................................................................4-9

FIGURE 4-15. LEFT SIDE FRAME CYLINDERS....................................................................................4-10

FIGURE 4-16. RIGHT SIDE FRAME CYLINDERS .................................................................................4-10

OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

Rev. 1 70-000-0027

FIGURE 4-17. BACK AND LEG CYLINDERS......................................................................................... 4-10

FIGURE 4-18. KIDNEY CYLINDERS........................................................................................................ 4-11

FIGURE 4-19. HOLLOW PLUGS AND WASHERS................................................................................. 4-11

FIGURE 4-20. SECURING HYDRAULIC LINES .................................................................................... 4-12

FIGURE 4-21. CPU LOCATION ON COLUMN ....................................................................................... 4-13

FIGURE 4-22. CPU BOARD CONNECTIONS.......................................................................................... 4-14

FIGURE 4-23. AUXILIARY BOARD CONNECTIONS........................................................................... 4-14

FIGURE 4-24. CONNECTOR BOARD....................................................................................................... 4-16

FIGURE 4-25. EXTENSION BOARD CONNECTIONS........................................................................... 4-16

FIGURE 4-26 TILT, TRENDELENBURG, AND SLIDE SENSOR LOCATIONS ............................... 4-17

FIGURE 4-27. SLIDE SENSOR................................................................................................................... 4-18

FIGURE 4-28. KIDNEY SWITCH............................................................................................................... 4-18

FIGURE 4-29. AUXILIARY DRAWER SWITCH .................................................................................... 4-18

FIGURE 4-30. POWER SUPPLY SYSTEM ............................................................................................... 4-19

FIGURE 4-31. BATTERY CHARGER CONNECTION AT POWER SUPPLY .................................... 4-20

FIGURE 4-32. BATTERY TERMINAL IDENTIFICATION................................................................... 4-20

FIGURE 4-33. POWER CENTERS ............................................................................................................. 4-21

FIGURE 4-34. DC FUSE IDENTIFICATION............................................................................................ 4-21

FIGURE 4-35. LEFT POWER CENTER.................................................................................................... 4-21

FIGURE 4-36. RIGHT POWER CENTER ................................................................................................. 4-22

FIGURE 4-37. PROTECTIVE COVER ON AUXILIARY HAND PENDANT ...................................... 4-23

FIGURE 4-38. WIRING CONNECTIONS AT THE BACK OF THE DC POWER CENTER............. 4-24

FIGURE 4-39. BASE HEAD-END WIRING CONNECTIONS................................................................ 4-25

FIGURE 4-40. BASE COLUMN AREA WIRING CONNECTIONS....................................................... 4-25

FIGURE 4-41. BASE COLUMN RIGHT WIRING CONNECTIONS..................................................... 4-25

FIGURE 4-42. BASE FOOT END RIGHT WIRING CONNECTIONS .................................................. 4-26

FIGURE 4-43. BASE FOOT END RIGHT WIRING CONNECTIONS .................................................. 4-26

FIGURE 4-44. TOP OF COLUMN WIRING CONNECTIONS............................................................... 4-26

FIGURE 4-45. COLUMN HEAD SIDE CONNECTIONS ........................................................................ 4-27

FIGURE 4-46. COLUMN LEFT SIDE CONNECTIONS.......................................................................... 4-27

FIGURE 4-47. SLIDE MECHANISM COMPONENTS............................................................................ 4-28

FIGURE 4-48. DRIVE BELT TENSION TESTING AND ADJUSTMENT .............................................. 4-1

FIGURE 5-1. C8 HYDRAULIC SCHEMATIC............................................................................................... 5-2

FIGURE 5-2. WIRING DIAGRAM..................................................................................................................5-3

FIGURE 5-3. BASE WIRING DIAGRAM (DWG. 306886) ........................................................................... 5-8

FIGURE 6-1. OPERON B 180 SURGICAL TABLE MOVEMENTS ........................................................... 6-1

FIGURE 6-2. PC CONNECTION..................................................................................................................... 6-2

FIGURE 6-3. LOGIN FORM ............................................................................................................................ 6-2

FIGURE 6-4. SERVICE PROGRAM MAIN MENU SCREEN PENDANT INDICATORS ...................... 6-3

FIGURE 6-5. SERVICE PROGRAM MAIN MENU SCREEN MENU OPTIONS..................................... 6-3

FIGURE 6-6. FILE MENU OPTIONS ............................................................................................................. 6-4

FIGURE 6-7. WINDOWS FILE OPEN SELECTION SCREEN................................................................... 6-5

FIGURE 6-8. WINDOWS FILE SAVE SCREEN ........................................................................................... 6-5

FIGURE 6-9. SYSTEM SETTINGS SCREEN ................................................................................................ 6-6

OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

70-000-0027 Rev. 1

vii

FIGURE 6-10. COM OPTIONS SETTING FORM...........................................................................................6-7

FIGURE 6-11. DEVICE SETTING FORM TABS........................................................................................6-8

FIGURE 6-12. MOTOR SETTINGS FORM .................................................................................................6-9

FIGURE 6-13. VALVE SETTINGS FORM.................................................................................................6-10

FIGURE 6-14. SENSOR SETTING FORM.................................................................................................6-12

FIGURE 6-15. ACCU (BATTERY) DISPLAY SETTING FORM ............................................................6-13

FIGURE 6-16. MOVEMENTS SETTING FORM ......................................................................................6-15

FIGURE 6-17. TABLE INFO FORM ...........................................................................................................6-16

FIGURE 6-18. SYSTEM INFO DISPLAY...................................................................................................6-17

FIGURE 6-19. PRINT PREVIEW AND PRINTED REPORT FORMAT................................................6-17

FIGURE 6-20. CYCLE TEST FORM ..........................................................................................................6-19

FIGURE 6-21. COMPONENT LOCATIONS .............................................................................................6-25

FIGURE 6-22. BATTERY LED INDICATORS..........................................................................................6-27

FIGURE 7-1. HYDRAULIC OIL FILL LEVEL .........................................................................................7-1

OPERON B 810 SURGICAL TABLE

TABLE OF CONTENTS

Rev. 1 70-000-0027

viii

TABLE OF TABLES

TABLE 1-1. TECHNICAL DATA ..................................................................................................................1-8

TABLE 2-1. SOFTWARE-CONTROLLED LIMITS................................................................................... 2-6

TABLE 4-1 MANIFOLD VALVE OPERATING SPECIFICATIONS...................................................... 4-6

TABLE 4-2 COLUMN SOLENOIDS ............................................................................................................ 4-7

TABLE 4-3 HOLLOW PLUG TORQUE SPECIFICATIONS ................................................................. 4-12

TABLE 4-4 CPU POWER CONNECTORS ............................................................................................... 4-15

TABLE 4-5 WIRING HARNESS APPLICATIONS.................................................................................. 4-15

TABLE 4-6 BLADE FUSES ......................................................................................................................... 4-21

TABLE 4-7 BASE WIRING COLOR CODES ........................................................................................... 4-23

TABLE 4-8 BASE ELECTRICAL CONNECTIONS LOCATIONS........................................................ 4-24

TABLE 6-1. SENSOR PARAMETERS........................................................................................................ 6-12

TABLE 6-2. ACCU (BATTERY) SETTING PARAMETERS................................................................... 6-13

TABLE 6-3. OPERON B 810 ERROR CODES........................................................................................... 6-20

TABLE 6-4. TROUBLESHOOTING GUIDE ............................................................................................. 6-26

TABLE 6-5. LED AND TABLE STATUS FOR NO AC POWER DETECTED ...................................... 6-28

TABLE 6-6. LED AND TABLE STATUS FOR AC POWER DETECTED ............................................. 6-29

TABLE 6-7. ELECTRICAL PARAMETERS.............................................................................................. 6-29

TABLE 7-1. RECOMMENDED MAINTENANCE SCHEDULE ............................................................... 7-1

TABLE 8-1 GENERAL FASTENER TORQUE SPECIFICATIONS........................................................ 8-1

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