Berchtold CHROMOPHARE D 650plus User manual

HROMOPHARE®

D 650, D 530, D 500

Service Manual (E)

Single Light and Combination Light

CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)

ONTENSPAGE

1.General6- 8

1.1Introduction

1.2Manufacturer’s notes

1.3General information

1.4Notes on product responsibility

1.5Incoming inspection

1.6CE certification

1.7Maintenance

2.Commissioning9- 10

2.1Range of application9

2.2Safety information’s9

2.3Installation9

2.4Visual and performance check9

2.5Cleaning, sterilization, disinfection10

3.Operation11- 25

3.1Components11- 13

3.1.1CHROMOPHARE® D 650plus/650plus, D 650/650 (classic cardanic)11

3.1.2CHROMOPHARE® D 650plus/650plus, D 650/650 (flat cardanic)11

3.1.3CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)12

3.1.4CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)12

3.1.5CHROMOPHARE® D 500plus, D500 (classic cardanic)13

3.1.6CHROMOPHARE® D 500plus, D500 (flatcardanic)13

3.2Notes on operation14- 21

3.2.1Setting the control unit functions14- 17

3.2.1.1CHROMOPHARE® D 650plus, D65014- 15

3.2.1.2CHROMOPHARE® D 530plus, D53016- 17

3.2.1.3CHROMOPHARE®D 500plus, D 50017

3.2.2Adjusting the field size with the sterizable hand grip18

3.2.3Adjusting the field size - light field plotting model LFN

(optiononly D 650plus, D 650) 18

3.2.4Changing the sterizable hand grip18

3.2.5Changing the sterizable hand grip- light field plotting model LFN

(optiononly D 650plus, D 650) 18

3.2.6Light fieldplotting model LFN (option only D 650plus, D 650)19

3.3Accessories for CHROMPHARE® generation D19

3.3.1Sterilizable hand grip sleeves19

3.3.2Halogen bulbs19

3.3.2.1CHROMOPHARE® D 650plus, D530plus,D 500plus19

3.3.2.2CHROMOPHARE® D 65019

3.3.2.3CHROMOPHARE® D 530, D 50019

3.4System variants10

3.5Options20

3.6Notes on changing lamps20- 21

CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)

ONTENSPAGE

4.Technical Data22- 29

4.1CHROMOPHARE®D 650plus22- 23

4.2CHROMOPHARE®D 530plus, D 500plus24- 25

4.3CHROMOPHARE®D 65026- 27

4.4CHROMOPHARE®D 530, D 50028- 29

5.Serial no. identification30

6.Spare Part List30- 34

6.1CHROMOPHARE® D 650plus, D65030- 32

6.2CHROMOPHARE® D 530plus, D500plus,D 530, D 50033- 34

7.Transformers35- 39

7.1CHROMOPHARE® D 650

CHROMOPHARE® D 650plus, D530plus,D 500plus

Mounting separate from the ceiling tube, distance of transformer toceiling tube over 20 m

35- 36

7.2CHROMOPHARE® D 650plus, D530plus,D 500plus, D 530, D 500

Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to

ceiling tube 20 m

37- 38

8.Graphic spare part description40- 60

8.1CHROMOPHARE® generation D complete40- 46

8.2CHROMOPHARE® D 650plus, D65046- 48

8.3CHROMOPHARE® D 650plus, D650 version Standard and EndoLite®49- 50

8.4CHROMOPHARE® D 650plus, D530plus,D 650, D 53050- 51

8.5CHROMOPHARE® D 650plus, D650 version Standard without EndoLite®51

8.6CHROMOPHARE® D 650plus, D650 version light field plotting model LFN52- 55

8.7CHROMOPHARE® D 650plus, D530plus,D 650, D 530 version with EndoLite®55- 56

8.8CHROMOPHARE® D 530plus, D500plus,D 530, D 50056- 57

8.9CHROMOPHARE® D 530plus, D530 version Standard and EndoLite®58

8.10CHROMOPHARE® D 500plus, D500 version Standard59- 60

9.Test and adjustment points61- 66

9.1Test points CHROMOPHARE® D 650plus, D 65061

9.2Test points CHROMOPHARE® D 530plus, D 500plus, D 530, D 50061

9.3.1CHROMOPHARE® D 650plus, D650 (classic cardanic)62

9.3.2CHROMOPHARE® D 650plus, D650 (flatcardanic)62

9.3.3CHROMOPHARE® D 650plus/530plus, D 650/530 (classic cardanic)62

9.3.4CHROMOPHARE® D 650plus/530plus, D 650/530 (flat cardanic)63

9.3.5CHROMOPHARE® D 530plus, D 530 (classic cardanic)63

9.3.6CHROMOPHARE® D 530plus, D530 (flatcardanic)63

9.3.7CHROMOPHARE® D 500plus, D500 (classic cardanic)64

9.3.8CHROMOPHARE® D 500plus, D500 (flatcardanic)64

9.3.9CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)64

9.3.10CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)65

9.4Adjustment points for halogen bulb- and EndoLite® bulb voltage66

CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)

ONTENSPAGE

10.Adjustment of weight compensation on the springarm67- 68

10.1CHROMOPHARE® D 650plus, D650 (classic cardanic)67

10.2CHROMOPHARE® D 530plus, D500plus,D 530, D 500 (classic cardanic)67

10.3CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500

(flat cardanic) 68

11.Adjustment of height movement on the spring arm68

12.Brake adjustments69- 70

13.Maintenance program71

14.Wiring diagrams72- 95

14.1CHROMOPHARE® D 650plus, D650 Transformer mounted on the ceiling tube72

14.2CHROMOPHARE® D 650plus, D650 Transformer and emergency relays mounted on

the ceiling tube 73

14.3CHROMOPHARE® D 650plus, D650 Power supply mounted in a cut-out cabinet74

14.4CHROMOPHARE® D 650plus, D650 Control unit in power box mounted separately

from the OR-Light 75

14.5CHROMOPHARE® D 650plus, D650 Touch panel for light intensity is mounted in the

wall panel 76

14.6CHROMOPHARE® D 530plus, D500plus,D 530, D 500 Transformer mounted on the

ceiling tube 77

14.7CHROMOPHARE® D 530plus, D500plus,D 530, D 500 Transformer and emergency

relays mounted on the ceiling tube 78

14.8CHROMOPHARE® D 530plus, D500plus,D 530, D 500 Power supply mounted in a

cut-out cabinet 79

14.9CHROMOPHARE® D 530plus, D530, Control unit in power box mounted separately

from the OR-Light 80

14.10CHROMOPHARE® D 530plus, D530 Touch panel for light intensity is mounted in the

wall panel 81

14.11CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers mounted on the

ceiling tube 82

14.12CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers and emergency relays

mounted on the ceiling tube 83

14.13CHROMOPHARE® D 650plus/650plus, D 650/650 Power supplies mounted in a

cut-out cabinet 84

14.14CHROMOPHARE® D 650plus/650plus, D 650/650 Control units in power box

mounted separately from the OR-Light. 85

14.15CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500

Transformers mounted on the ceiling tube 86

14.16CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500

Transformers and emergency relays mounted on the ceiling tube 87

14.17CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500

Power supplies mounted in a cut-out cabinet 88

14.18CHROMOPHARE® D 650plus/530plus, D 650/530 Power supplies mounted in a

cut-out cabinet 89

14.19CHROMOPHARE® D 650plus/500plus, D 650/500 Control units in power box

mounted separately from the OR-Light. 90

14.20CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500

Transformers mounted on the ceiling tube 91

CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)

ONTENSPAGE

14.21CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500

Transformers and emergency relays mounted on the ceiling tube 92

14.22CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500

Power supplies mounted in a cut-out cabinet 93

14.23CHROMOPHARE® D 530plus/530plus, D 530/530 Control units in power box

mounted separately from the OR-Light. 94

14.24CHROMOPHARE® D 650plus, D 530plus, D 650, D 530

Wiring diagram for OR-lights with BERCHTOLD camera ChromoVision® AF II 95

15.Power requirements96

15.1List of fuse specifications96

15.2List of terminal voltages96

CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)

1.GENERAL

1.1 Introduction

The CHROMOPHARE® D650plus, D 530plus andD 500plus consists of a swivel arm support, a lamp housing

and a flange tube.

The lamp housingis fixed to a cardanic-type support (vertical gimbal joint, horizontal gimbal joint) and can be

rotated, swivelled and tilted inany direction. The height is adjusted via the 360° rotating vertical spring arm. The

spatial position of the lamp is adjusted by means of the 360° rotating horizontal swivel arm.

The special features of the CHROMOPHARE® Dgeneration are:

•Dents andpaint scratches or chips on the lighthood are eliminated. An impact-absorbent light hood made of

polymer material prevents deformations andpaint defects.

•Cool light in the surgical area and in the beam path of the operating lights, which is achieved by filtering out the

infrared proportion by means of the proven ThermoSorb® double filter system.

•The newly designed suspension and the hand grip with a particularly wide protective collar and an integrated

release mechanism, ensure a high degree of hygiene.

•A new type of secondary surgical area illumination reduces lighting contrasts between the bright light field and

the immediate environmental field and thereby improves the adaptation of the surgeon’s eyes between primary

and secondary surgical areas.

Additional special features of the CHROMOPHARE® D650plus

•High i luminance of 130.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the

newly developed polygon reflector with its mirror-like surface and “light booster”.

•Excellent depth of illumination and low shadow levels, which are achieved by modifyingthe lightbeam using

2x400 reflector elements.

•In the case of failure of the main lamp, 100 percent identical light ratios are guaranteed by the lamp-swivel

mechanism, which swings the reserve lamp into the position of the main lamp.

Additional special features of the CHROMOPHARE®D 530plus

•High i luminance of 110.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the

newly developed polygon reflector with its mirror-like surface.

•Excellent depth of illumination and low shadow levels, which are achieved by modifyingthe lightbeam using

2x360 reflector elements.

Additional special features of the CHROMOPHARE®D 500plus

•I luminance of 90.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly

developed polygon reflector with its mirror-like surface.

•Excellent depth of illumination and low shadow levels, which are achieved by modifyingthe lightbeam using

2x360 reflector elements.

CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)

1.2 Manufacturer’s notes

The manufacturer of the products specified inthe service manual is

BERCHTOLD GmbH & Co. KG

Ludwigstaler Straße 25

Postfach 4052

D-78505 Tuttlingen

Internet: www.BERCHTOLD.de

e-mail: Info@BERCHTOLD.de

Tel. (+49) 7461 / 181-0

Fax (+49) 7461 / 181-200

1.3 General information

•This user’s manual is considered part of the equipment. It must be kept in the vicinity of the equipment at all

times. Precise observance of the user’s manual is a prerequisite for the proper use and correct operation of the

equipment, which is essential for the safety of patients and operators alike.

•Only accessories which are specified inthis user’s manual, and which have been tested together with the equip-

ment, may be used. If accessories are used which are not specified in the user’s manual, their ability to be used in

accordance with safety regulations must be proved.

•All literature relates to the equipment model andthe prevailing basic safety regulations when printed. All rights

are reserved for equipment, switches, procedures, software programs and names.

1.4 Information about product liability

BERCHTOLD considers itself responsible for the consequences of safety, reliability and performance of the

equipment only if:

a) installation, modifications or repairs have been performedonly by BERCHTOLD, or by an agent expressly

authorized by BERCHTOLD to do so,

b) the electrical installation of the room complies with regulations IEC 60364-7-10,

c) the equipmentis used in accordance with the user’s manual.

1.5 Receiving inspection

Please inspect the equipmentand accessories immediately after receipt for any transportation damage and defects.

Claims for damage will only be valid if the vendor (BERCHTOLD) or the carrier are informed

at once. A damage reportmust thenbe prepared immediately. The damage record must be submitted to the near-

est BERCHTOLD representative or to BERCHTOLD directly.

When an appliance or parts of an appliance are returned to BERCHTOLD or to a BERCHTOLD service agent,

the original packaging should be used where possible. The following accompanying documentationmust be at-

tached: owner’s name and address, equipment number (see type plate), description of the defect.

CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)

1.6 EC Certification

The equipment complies with the requirements of the EC guideline regarding medical products, 93/42/EEC as

well as the UL guidelines.

1.7 Maintenance

The CHROMOPHARE® lights should be serviced once a year (maintenance contract). The Maintenance constist

the steps as listed inthe range of maintenance page 71.

2.OMMISSIONING

2.1 Range of application (purpose)

The CHROMOPHARE® light is a medical light for use in hospital treatment rooms. It is used for the local illu-

mination of the patient’s body, so that illnesses, injuries and handicaps can be recognized and treated. It may only

be used in rooms which have been correctly designed outin accordance with IEC 60364-7-10.

The CHROMOPHARE® light as a single light provides a very high degree of failure protection, as it is equipped

with automatic switch-over to a reserve lamp, electronic monitoring witha “bypass switch” andan automatic APU

switch-over. However, not all components are duplicated, so that in some circumstances a failure is still possible.

As a matter of principle, single lights should not be used for operations where a light failure could represent a

great danger to the patient.

Light combinations with two or even three light heads provide more security against light failure and a better

brightness of the operating field. They provide light from different angles and maximumprotection against light

failure due to the fact that all components exist twice. This applies particularly when they are connected to an

emergency power supply (APU) in addition to the mains supply. These combination lights may be used in all

medical disciplines for the illumination ofsurgical areas.

2.2 Safety information’s

•Incorrect operation and non-observance of safety measures can cause serious incidents. Therefore make sure

that you have read and understood the information in your CHROMOPHARE® operating instructions.

•The light is not intendedfor operation in areas where thereis danger of explosion.

•Do not look into the switched-on light from the front and do not put any reflective objects into the path of the

beam. Because of the high illumination strength there is a danger of glare.

•The distance between the lightemission surface area of the operating light and the patient surface should not be

less than 60 cm in order to ensure proper illumination.

•The light must not be operated if the cover glass or the filter system is damaged or destroyed. Thermal radiation

can reach the surgical area, heating up and drying out the tissue of the operation wound. If the effect is pro-

longed, there is even the danger of tissue necrosis.

•Do not place any objects onthe lamp housing or hang objects on arms or lamp housings, as this may compro-

mise the stability of the fixing and there is the danger that these objects may fall into the surgical area. Attaching

or hanging heavy objects can destroy the mechanism.

•The lamp housingmust not be covered while inoperation, as this prevents heat exchange with the environment

and could cause the surgical light to overheat.

CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)

•Collision of the supportingarms and lamp housings shouldto be avoided. A severe collision couldresult in

lights being damaged or parts knocked off and falling into the surgical area.

2.3 Installation

Mounting and installation of the CHROMOPHARE® lights must be in accordance with BERCHTOLD’s

“Mounting instructions for ceiling lights” and must only be performed by BERCHTOLD employees or by instal-

lation companies authorized by BERCHTOLD. The installation of lights on the ceiling of the operating room

must be performed in accordance with BERCHTOLD’s “Ceiling anchor plate and spacer block” mounting in-

structions due to weightand high torque.

Incorrect assembly of the lights can result in ceiling anchorage damage off and falling down, critically injuring the

patient and operating staff inthe process. The on-site electric installationmust be performed in accordance with

IEC 60364-7-10 and include a fuse protection as well as a mains switch for a simultaneous all-polo separation of

the light. For further information, please note the mounting instructions.

2.4 Visual and performance check

Before initial start-up the manufacturer or supplier should check that the CHROMOPHARE® light has been

properly installed and is in a safe and operational condition.

A visual inspection of the following points must take place:

•After switching-on the unit, light must be emitted from the main lamp, and in the case of combination lights,

also from the additional lamp.

•Inspection of the light emission lens of the lamphousing.

If the light emission lens is damaged or broken, glass splinters can fall out. The light must be switched off im-

mediately and must not be used until the defect has been rectified.

•Inspection of the reserve lamp warning indicator.

In the case of failure of the main lamp, the reserve lamp is automatically switched on and swung into the posi-

tion of the main lamp. The red warning indicator on the lamp housing illuminates to indicate this error. The

defective main lamp must be replaced immediately.

•Checking the operational state of the controlunit.

The individual functions must be checked by activating the appropriate keys. Faults in the main circuit of the

control electronics of the CHROMOPHARE® D650plus and D 530plus are indicated by the red fault indicator

on the control unit. In this case the light operates at its maximum luminous intensity and can no longer be con-

trolled via the keys.

•Checking the movement mechanismfor perfect operation.

The mechanical operation of the lights is checked by swivelling and rotating the movement mechanism.

CHROMOPHARE® D 650plus, D530plus,D 500plus, D 650, D 530, D 500Service Manual (E)

2.5 Cleaning, sterilization, disinfection

•All parts of the CHROMOPHARE® light can be cleaned with standard commercial cleaners on all exterior

surfaces including the control unit, anddisinfected with the disinfectants normally used in surgical areas.

•Cleaning, disinfectant and sterilization of the sterilizable handles.

The sterilizable handles are made of heat-proof, impact-resistant plastic. They

can be cleaned with mild alkaline cleaners without active chlorine. The cleaners must be thoroughly rinsed off

with water. Alternatively, the hand-grip holders can be cleaned mechanically with heat-sterilisation up to a

maximum temperature of 93°C/10 min.

For disinfecting the handle sleeves we recommend products with analcohol or aldehyde base. The sleeves must

be rinsed before sterilization.

The handles can be sterilized in steam. The recommended parameters are:

1. Steam sterilization at 121° C; 1.3 bar; 25 to 30 minutes

2. Steam sterilization at 134° C; 2.3 bar; 4 minutes

When filling the autoclave ensure that the open side of the handles are face down. The sleeves must lie free and

must not come into contact with any other items being sterilized.

Hot-air sterilization is not recommended by BERCHTOLD. However, if it is necessary, the handlesshould be

sterilized loose at 134° C; 3 minutes.

•Damaged grip sleeves must not continue to be used.

Note: Sterilizable handles are subject to natural wear. As a rule, a life of approx. 100 cleaning cycles is normal.

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