Benelli Tornado TNT600 User manual

OWNER’S MANUAL 2013

CONTENTS

PREFACE 4

IMPORTANT NOTES 5

SPECIAL ATTENTION 6

SAFETY NOTES 7

SAFETY RIDING RULES 7

PROTECTIVE CLOTHES 8

PROTECTIVE HELMETS 8

NOTES FOR RIDING IN RAINY DAYS 8

SERIAL NUMBER 9

VEHICLE IDENTIFICATIONS NUMBER 9

ENGINE NUMBER: 9

CONFIGURATION OF PARTS 10

BODY PARTS 10

METER PANEL 13

OPERATION PROCEDURES 15

POWER LOCK 15

LEFT HANDLE 16

RIGHT HANDLE 18

FUEL TANK 20

GEAR SHIFTING PEDAL LEVER 21

REAR BRAKE PEDAL 22

SIDE STAND 23

REAR SUSPENSION PRELOAD 24

USAGE INSTRUCTION 25

FUEL 25

ENGINE OIL 26

BREAKING IN 26

CHECK BEFORE RIDING 27

DRIVING OF MOTORCYCLE 29

STARTING 30

USING GEAR SHIFTING MECHANISM 30

DRIVING ON THE SLOPE 30

USING BRAKE AND STOPPING 30

INSPECTION AND MAINTENANCE 32

MAINTENANCE SCHEDULE 32

ENGINE OIL 34

SPARK PLUG 35

ADJUSTMENT OF ACCELERATOR CABLE WIRE 36

ADJUSTMENT OF CLUTCH 37

ADJUSTMENT OF IDLING SPEED 38

THROTTLE BODY 39

DRIVE CHAIN 40

BRAKE 44

TIRE 47

OIL ACCUMULATION PIPE 48

SERVICING OF AIR FILTER 49

CATALYTIC CONVERTER 50

CANISTER 51

FUEL INJECTOR AND OIL PASSAGE 51

LUBRICATION OF PARTS 52

STORAGE BATTERY 53

STORAGE GUIDANCE 58

SPECIFICATIONS AND TECHNICAL PARAMETERS 60

Thanks for choosing TNT600 EFI two-wheeled motorcycle, which is combined with the national

and international advanced technologies and would bring you a happy and safe riding

experience.

Motorcycle driving is one of the most exciting sports events. Please fully understand and abide

by the rules and requirements stated in this manual before driving.

This instruction manual covers the maintenance procedures, which would ensures the maximum

performances and highest durability of your motorcycle service.

Benelli is equipped with professional technical service personnel and department, which is able

to provide you with highest quality technical services.

Insisting in the principle of “customer rst”, Benelli makes great eorts to develop the products

quality and performances so that the appearances and structures are always being innovated

with advance structure.

The picture information in this Manual is only for references, the actual style may dier.

PREFACE

1. Rider and passenger capacity.

This motorcycle is designed only for two riders.

2. Road surface for riding.

This motorcycle is suitable for highway riding.

3. Please carefully read this user manual. Careful and proper riding running-in will ensure the

stable and smooth running of your motorcycle.

Please pay special attention on the following:-

IMPORTANT NOTES

Note : This is for the maintenance or more important events explanations.

Caution : This is for the operating specications of the motorcycle.

Warning : This is for the important procedures that may endanger safety of the

rider or would bring injuries if ignored.

The User Instruction should be considered as a permanent manual for the motorcycle. Please

give it to the new owner if you transfer the motorcycle.

No copy or reproduction of any part in this manual without written approval from Benelli.

• Fuse compartment is next to the storage battery.

• Fuse specication: 20A for main power source fuse and 15A for ECU system fuse.

• Burnt fuse is generally caused by a fault in the electrical circuit of the motorcycle. It is

recommended to send the motorcycle to our Authorised Service Center to have it check

and repair.

SPECIAL ATTENTION

The motorcycle must be equipped with a specify fuse only to avoid any serious damage or accident.

Always ensure the positive and negative lead of the battery are properly install. (Never install in reverse

order). When reversely installed please check the condition of the fuse.

Before replace the fuse, please turn the key to “ “ to prevent the short circuit.

1. Have a complete inspection before starting the engine so as to prevent possible

accidents or damages of spare parts.

2. Never lend it to any people without a driving license.

3. To avoid damages by other motor vehicles, the rider shall try his/her best to be visible at

all time. Including:

a) Wearing bright clothes;

b) Keeping away from other motor vehicles;

4. Obey the trac rules strictly and do not jump queues;

5. Speeding is one the key reasons of the accidents. So keep the speed within the limit.

6. Turn on the signal lamp so as to be noticed by others when tuning the corner or changing

a drive lane.

7. Ride carefully on a crossway, passageway of a parking lot and on highway.

8. Any modication disassembly of the spare parts would aect the safety driving and

maintenance.

9. The installation of the accessories shall not aect the safety driving and operation

performances of the motorcycle. The overloading of the electrical systems would easily

cause damage.

SAFETY NOTES

SAFETY RIDING RULES

1. In order to assure personal safety, the rider should wear protective helmet, protective

glasses, driving boots, gloves and protective clothes. The passenger should also wear the

protective helmet.

2. The exhaust system will be hot during running and still be hot for a while after the engine

is stopped. Never touch the exhaust system when it is hot. Please wear the clothes that

can fully cover your feet.

3. Please do not wear loose clothes that may be trapped by the control lever, foot pedal

starting equipment, pedals or wheels during driving.

Protective helmet that conforms to the safety quality standard is the primary protective gear in

driving. The most serious accident is head injury. Please wear protective helmet and protective

glasses as well.

Pay special attention in rainy days as the road is wet and the brake distance is two times as of

the clear days. Avoid the signs for paints, manhole cover and greasy dirty grounds. Be careful of

railway crossing, railings and bridges. Slow down when the road condition is not clear.

PROTECTIVE CLOTHES

PROTECTIVE HELMETS

NOTES FOR RIDING IN RAINY DAYS

Vehicle Identication Number and the Serial Number are used for the registration of the

motorcycle, including all necessary back up service.

Remember the numbers for the possible uses in the future.

1. The frame number is printed in the right side of head tube

2. Product nameplate is riveted on the head tube.

3. The engine number is printed on lower part of the right case of engine crank case.

SERIAL NUMBER

VEHICLE IDENTIFICATIONS NUMBER VIN:

ENGINE NUMBER:

Please write down the numbers for your references;

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