Bender UNIMET 1000ST User manual

Power in electrical safety

Operating manual

UNIMET® 1000ST

and UNIMET® 1100ST

Test systems for electrical safety

TGH1256en/10.2005

Dipl.-Ing. W. Bender GmbH & Co.KG

Londorfer Str. 65 • 35305 Grünberg• Germany

PO Box 1161 • 35301 Grünberg • Germany

Tel.: +49 (0)6401-807-0

Fax: +49 (0)6401-807-259

E-mail: [email protected]

Internet: http://www.bender-de.com

Bentron® GmbH & Co.KG

Carl-Benz-Str. 8 • 35305 Grünberg • Germany

PO Box 1161 • 35301 Grünberg • Germany

Tel.: +49 (0)6401-807-730

Fax: +49 (0)6401-807-739

E-mail: [email protected]

Internet: http://www.bentron.de

Manufacturer: Distribution:

Reprinting only with permission

of the publisher.

Subject to change!

Table of Contents

TGH1256en/10.2005

1. Effective use of this manual .................................................................................. 7

1.1 About the operating manual ............................................................................................... 7

1.2 Technical support .................................................................................................................... 7

1.3 Explanations of symbols and notes ................................................................................... 7

1.4 Overview of chapters .............................................................................................................. 8

2. Safety instructions .................................................................................................. 9

2.1 Delivery ........................................................................................................................................ 9

2.2 Intended use .............................................................................................................................. 9

2.3 Qualified personnel ................................................................................................................. 9

2.4 General safety instructions ................................................................................................... 9

2.5 Warranty and liability .......................................................................................................... 10

2.6 Guarantee ................................................................................................................................ 10

3. System description .............................................................................................. 11

3.1 Areas of application ............................................................................................................. 11

3.2 Function ................................................................................................................................... 11

3.3 Tests conforming to standards ........................................................................................ 12

3.4 System components ............................................................................................................13

3.5 Operating elements ............................................................................................................. 14

4. Operation and setting ......................................................................................... 15

4.1 Unpacking ............................................................................................................................... 15

4.2 Commissioning ...................................................................................................................... 15

4.2.1 Setting up ................................................................................................................................ 15

4.2.2 Connection of keypad purchased as an optional accessory ................................. 15

4.2.3 Switching on ........................................................................................................................... 16

4.2.4 Switching off ........................................................................................................................... 17

4.3 Principle of operation .......................................................................................................... 18

4.3.1 Calling up functions ............................................................................................................. 18

4.3.2 Entering text and numbers ............................................................................................... 18

4.3.2.1 How to use the TM1000 keypad module .............................................................. 19

4.3.2.2 How to use the on-screen keypad ........................................................................... 19

4.3.3 Selecting catalogue entries ............................................................................................... 20

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4TGH1256en/10.2005

4.4 Main menu ............................................................................................................................... 21

4.5 System administration ......................................................................................................... 22

4.5.1 Basic settings ........................................................................................................................... 22

4.5.2 Log in test engineer .............................................................................................................. 24

4.5.3 Interfaces .................................................................................................................................. 25

4.5.3.1 RS-232 interface .............................................................................................................. 25

4.5.3.2 Barcode reading .............................................................................................................. 25

4.5.3.3 Unimet standard protocol .......................................................................................... 26

4.5.4 Database maintenance, test step editor, user-defined test ................................... 27

4.5.4.1 Modify type catalogue .................................................................................................. 28

4.5.4.2 Modify device catalogue .............................................................................................. 29

4.5.4.3 How to use the test step editor ................................................................................. 30

4.5.4.4 Delete and repair catalogues, print all data .......................................................... 35

4.5.5 System info .............................................................................................................................. 37

4.5.5.1 Internal system self test ................................................................................................38

4.5.5.2 System self test with TB3 .............................................................................................. 39

4.5.6 Setup .......................................................................................................................................... 40

4.5.6.1 Language ........................................................................................................................... 40

4.5.6.2 Select nominal voltage ................................................................................................. 40

4.5.6.3 Buzzer .................................................................................................................................. 42

4.5.6.4 Service mode .................................................................................................................... 42

4.5.6.5 More settings .................................................................................................................... 42

5. Testing and measuring ....................................................................................... 51

5.1 Test concept ............................................................................................................................ 51

5.2 Classification ............................................................................................................................ 52

5.2.1 Test standard ........................................................................................................................... 52

5.2.2 Protection class ...................................................................................................................... 52

5.2.3 Device type .............................................................................................................................. 53

5.2.4 Applied part ............................................................................................................................. 53

5.2.5 Measuring principle .............................................................................................................. 55

5.2.6 Test sequence ......................................................................................................................... 56

5.2.7 Master data .............................................................................................................................. 56

5.2.7.1 Time-efficient testing and documentation ........................................................... 57

5.2.7.2 Editing master data ........................................................................................................ 57

5.2.7.3 Configuring the warm-up and cooling-down phases ....................................... 58

5.2.7.4 Activate warning notice ............................................................................................... 59

5.2.8 Exit classification .................................................................................................................... 60

5.3 Test .............................................................................................................................................. 62

5.3.1 Carrying out the visual inspection ................................................................................... 62

Table of Contents

TGH1256en/10.2005

5.3.2 Connecting the DUT ............................................................................................................ 62

5.3.3 Carrying out electrical tests ............................................................................................... 63

5.3.3.1 Has the test probe been connected correctly? ................................................... 63

5.3.3.2 Test steps display ........................................................................................................... 64

5.3.3.3 PE conductor test ........................................................................................................... 64

5.3.3.4 Monitoring limiting values ......................................................................................... 65

5.3.3.5 Tests on de-energized DUTs ...................................................................................... 66

5.3.3.6 Tests on connected DUTs ............................................................................................ 66

5.3.4 Carrying out the functional test ....................................................................................... 68

5.3.5 Recording the test result .................................................................................................... 68

5.3.5.1 Displaying the test result ............................................................................................. 68

5.3.5.2 Editing and saving ......................................................................................................... 69

5.3.5.3 Entering the ID number ............................................................................................... 69

5.3.5.4 Saving in the device catalogue ................................................................................. 70

5.4 Type catalogue ...................................................................................................................... 71

5.4.1 How to access the “type catalogue” .............................................................................. 71

5.4.2 Type catalogue: Start test and edit type ....................................................................... 71

5.5 Device catalogue ................................................................................................................... 72

5.5.1 How to access the “device catalogue” .......................................................................... 72

5.5.2 How to start a test from the device catalogue ........................................................... 73

5.6 Single test ................................................................................................................................ 73

5.6.1 How to access the “single test” ........................................................................................ 73

5.6.2 How to start a single test .................................................................................................... 74

6. PC-compatible functions of the UNIMET® 1100ST ......................................... 75

6.1 Overview of functions ......................................................................................................... 75

6.2 Setting up UNIMET® 1100ST for data exchange ........................................................ 75

6.3 UniBackup software ............................................................................................................. 76

6.3.1 System requirements .......................................................................................................... 76

6.3.2 Installing UniBackup ............................................................................................................ 76

6.3.3 Starting UniBackup ............................................................................................................... 76

6.3.4 Updating the Unimet operating software (firmware update) .............................. 77

6.3.5 Backing up the Unimet database to PC ........................................................................ 78

6.4 UNIData1100 software ........................................................................................................ 79

6.4.1 System requirements .......................................................................................................... 79

7. Maintenance and calibration ............................................................................. 81

7.1 Calibration ............................................................................................................................... 81

7.2 Changing the battery .......................................................................................................... 81

7.3 Maintenance ........................................................................................................................... 81

Table of Contents

6TGH1256en/10.2005

7.4 Device errors ............................................................................................................................ 81

8. Options and accessories ..................................................................................... 83

8.1 Standard version, options and accessories .................................................................. 83

8.2 25 A PE conductor test option .......................................................................................... 86

8.3 Printer ........................................................................................................................................ 87

8.4 ST6180 barcode reading wand, DLC7070 barcode scanner .................................. 88

8.5 VK701 adapter ........................................................................................................................ 88

8.6 TP1010 for tests to IEC 61010-1:2001-02 ....................................................................... 89

9. Data ......................................................................................................................... 91

9.1 Standards .................................................................................................................................. 91

9.1.1 Application standards .......................................................................................................... 91

9.1.2 Design standards ................................................................................................................... 91

9.1.3 Terms used ............................................................................................................................... 92

9.1.4 Abbreviations used ............................................................................................................... 93

9.2 Test steps .................................................................................................................................. 94

9.3 Technical data ......................................................................................................................... 94

TGH1256en/10.2005

1. Effective use of this manual

1.1 About the operating manual

This operating manual describes version 6.00 and higher of UNIMET® 1000ST and UNIMET®

1100ST. The functions and processes described may vary from those featured in other

versions. In the interest of increased clarity, this operating manual refers only to Unimet or

UNIMET® 1100ST. It has been designed for skilled personnel working in electrical

engineering and electronics.

Please read this operating manual before using the devices. This document must be kept in

an easily accessible location near to the device.

Although great care has been taken in the drafting of this operating manual, it may

nevertheless contain errors and mistakes. The BENDER Group cannot accept any liability for

injury to persons or damage to property resulting from errors or mistakes in this operating

manual.

1.2 Technical support

As a BENDER customer, you will receive technical support and assistance in the event of

queries relating to equipment you have purchased. Please contact the technical sales

department at BENTRON®.

BENTRON®GmbH & Co.KG

PO Box 11 61 • 35301 Grünberg • Germany

Carl-Benz-Straße 8 • 35305 Grünberg • Germany

Tel.: +49 (0) 64 01-807,731 • Fax: +49 (0) 64 01-807 739

E-mail: [email protected] • www.bentron.de

1.3 Explanations of symbols and notes

The following terms and symbols are used to denote hazards and instructions in BENDER

documentation:

This symbol indicates an immediate risk to life and limb.

Failure to observe the associated instructions and take appropriate precautions

will result in death, serious physical injury or substantial damage to property.

Danger !

Effective use of this manual

8TGH1256en/10.2005

1.4 Overview of chapters

Chapter 1: Effective use of this manual

... provides information about using this manual.

Chapter 2: Safety instructions

... provides information about risks affecting installation and operation.

Chapter 3: System description

... provides information about the features, functions and components of the

system.

Chapter 4: Operation and setting

... provides information about first use, the principle of operation and settings.

Chapter 5: Testing and measuring

... describes classification, testing and test evaluation.

Chapter 6: PC-compatible functions of UNIMET® 1100ST

... explains how remote control works and how to perform updates.

Chapter 7: Maintenance and calibration

... describes what to do in the event of calibration or if a fault occurs.

Chapter 8: Options and accessories

... provides information about UNIMET® 1100ST versions and available

accessories.

Chapter 9: Data

... provides information about standards, test procedures and technical data.

This symbol indicates a potential risk to life and limb.

Failure to observe the associated instructions and take appropriate precautions

may result in death, serious physical injury or substantial damage to property.

This symbol indicates a potentially dangerous situation.

Failure to observe the associated instructions and take appropriate precautions

may result in minor physical injury or damage to property.

This symbol indicates important information about the correct use of the

equipment purchased.

Failure to observe the associated instructions can result in equipment

malfunctioning or cause problems in the environment in which it is being used.

This symbol indicates tips for using the equipment and particularly useful

information. This type of information will help you to optimise your use of the

equipment.

Warning

Caution

TGH1256en/10.2005

2. Safety instructions

2.1 Delivery

Check the shipment container and device packaging for damage and compare the delivery

documentation with the content of the package. Equipment damaged in transit must not be

used. If equipment has been damaged in transit, contact BENTRON®immediately.

Equipment may only be stored in areas where it is protected against dust, damp, spray and

dripping water and where compliance with specified storage temperatures can be assured.

The selling company’s “General conditions of sale and delivery” always apply.

2.2 Intended use

Unimet test systems have been designed exclusively for use in the area of application

described in the chapter entitled “System description”.

Intended use also implies:

●Observance of all instructions in this operating manual and

●Compliance with possible test intervals

Use deviating from or beyond the scope of this is considered non-compliant. The BENDER

Group cannot accept any liability for damage resulting from such use.

2.3 Qualified personnel

Only appropriately qualified personnel may work on BENDER products. Qualified means

familiar with the installation, commissioning and operation of the equipment and have and

with training appropriate to the work. Such personnel must have read this manual and

understood all instructions relating to safety. BENTRON®would be happy to provide training

in respect of the use of the test equipment.

2.4 General safety instructions

BENDER equipment is designed and built in accordance with the state of the art and

accepted rules in respect of technical safety. However, the use of such devices may introduce

risks to the life and limb of the user or third parties and/or result in damage to BENDER

equipment or other property.

●Only use BENDER equipment:

– As intended

– In perfect working order

– In compliance with the accident prevention regulations and guidelines applicable in the

location of use

●Rectify any faults that may endanger safety immediately.

●Do not make any unauthorised changes and only use replacement parts and optional

Safety instructions

10 TGH1256en/10.2005

accessories purchased from or recommended by the manufacturer of the equipment. Failure to

observe this requirement can result in fire, electric shock and injury.

●Reference plates must always be clearly legible. Replace damaged or illegible plates

immediately.

2.5 Warranty and liability

In the event of physical injury or damage to property, no claims in respect of warranty or

liability can be accepted if such injury or damage can be attributed to one or more of the

following causes:

●Not in accordance with its intended use

●Incorrect assembly, commissioning, operation and maintenance

●Operation of equipment with faulty safety devices or safety and protection devices which have

been fitted incorrectly or are not in perfect working order

●Non-observance of instructions in this operating manual and the enclosed sheet entitled

"Important safety instructions for BENDER products" in respect of transport, storage and

assembly.

●Constructional changes made by parties other than the manufacturer

●Non-observance of technical data

●Repairs carried out incorrectly and the use of replacement parts or accessories not approved by

the manufacturer

●Catastrophes, uncontrollable external factors or force majeure

2.6 Guarantee

BENTRON®provides a guarantee of error-free design and perfect material quality lasting 36

months from date of delivery for the UNIMET® 1100ST test system when stored or operated

under standard conditions.

This guarantee does not cover maintenance work of any type whatsoever.

The guarantee is only valid for the first buyer and does not cover products or individual

components which have not been correctly used or to which changes have been made. Using

the test system other as for the intended purpose or under abnormal operating conditions

will render any guarantee null and void.

The guarantee obligation is restricted to repairing or replacing equipment returned to

BENTRON®within the guarantee period. In order for claims made under the terms of the

guarantee to be accepted, BENTRON®must acknowledge that the product is faulty and that

the fault concerned cannot be attributed to the incorrect handling or modification of

equipment, non-compliant use or abnormal operating conditions.

Any guarantee will be rendered null and void if repairs or changes have been made to

equipment by persons other than those authorised to do so by BENTRON®.

These guarantee provisions are valid exclusively and supersede all other contractual or legal

warranty obligations, including, but not restricted to, the legal warranty in respect of

marketability, fitness for purpose and serviceability for a specific application.

BENTRON®does not accept any liability for direct and indirect collateral or consequential

damage, regardless of whether this can be attributed to action considered permissible,

impermissible or otherwise.

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