Bender IONiX Light 25 Wallbox Datasheet

Installation quick-start guide EN

iONiX Light 25 Wallbox

iONiX Medium 25 Wallbox

iONiX Supreme 25 Wallbox

Charging point for electric vehicles according to CCS2 standard

iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023

Table of contents

Installation quick-start guide............................................................................ 3

1.1 Scope of delivery............................................................................................................................................. 3

1.2 Dimensions.........................................................................................................................................................

1.3 Requirements....................................................................................................................................................

1. Mechanical installation..................................................................................................................................5

1. .1 Tools......................................................................................................................................................................5

1. .2 Mounting dimensions....................................................................................................................................6

1. .3 Procedure............................................................................................................................................................7

1.5 Electrical installation.......................................................................................................................................9

1.5.1 Tools................................................................................................................................................................... 10

1.5.2 Procedure......................................................................................................................................................... 10

1.6 Commissioning...............................................................................................................................................12

1.7 Technical data.................................................................................................................................................12

1.8 Approvals..........................................................................................................................................................1

2 iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023

iONiX Light 25 Wallbox

iONiX Medium 25 Wallbox

iONiX Supreme 25 Wallbox

Installation quick-start guide

In addition to this quick-start guide for mechanical and electrical installation, additional documents, such as

the manual, are available for download on the product page of the device.

Product

page

Mounting

video

Indication of important instructions

DANGER

Indicates a high risk of danger that will result in death or serious injury if not avoided.

WARNING

Indicates a medium risk of danger that can lead to death or serious injury if not avoided.

CAUTION

Indicates a low-level risk that can result in minor or moderate injury or damage to property if not

avoided.

ADVICE

Indicates important facts that are not associated with the risk of immediate injury. They can lead to

malfunctions in situations in which the device is handled incorrectly, for example.

. Scope of delivery

The DC Wallbox is delivered as a complete device, upright, in a package on a pallet. Included in the scope of

delivery:

•1x DC Wallbox including cable cover

•1x mounting rail

•5x screws (8 x 60) according to DIN 571 (type 107 with associated plugs for mounting on a concrete wall)

•1x key set with 3x keys

•1x key tag

•1x screw for the cable cover

•1x TPE Uni insert (seal for power supply)

•1x washer

•1x nut

•1x drilling template

•1x Installation quick-start guide

ADVICE

For a concrete wall, use the screws supplied. If the wall is not a concrete wall, the appropriate screws

must be used.

iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023 3

Installation quick-start guide

.2 Dimensions

Device dimensions

Dimensions in mm

View from the right View from the front Bottom view

.3 Requirements

DANGER Electric shock

Danger to life

The electrical supply line, which is supplied from the sub-distribution, must be de-energised during

the entire mechanical mounting process and electrical installation. The galvanic connection to the

low-voltage network may only be established after the mounting process and electrical installation

have been completed.

For proper and safe operation, the following conditions must be met:

•The wall on which the DC Wallbox is to be installed must be designed for its weight (see “Technical data”,

page 12).

•To ensure good ventilation, clearance of at least 500 mm to the left and right of the DC Wallbox must be

planned.

•The installation site must be chosen in compliance with the locally applicable regulations for noise

emissions.

•Heating from external sources must be avoided.

iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023

iONiX Light 25 Wallbox

iONiX Medium 25 Wallbox

iONiX Supreme 25 Wallbox

•If the installation site is outside a protected area of a building, additional lightning protection measures

must be taken.

•The ceiling height of the installation site should be at least 2.30 m.

•Protect the power cord for the supply as follows:

– Residual current circuit breaker (RCD type A)

– Overvoltage protection, type 1 (SPD type 1, normally part of the building power supply)

–≤ 50 A circuit breaker

– Earth terminal at least 10 mm² Cu

– Permissible cross-section of the connection in the Wallbox: max. 10mm² flexible with ferrule;

max. 16 mm² rigid conductor

•Permissible network types: TT, TN-S, TN-C-S

•Connectivity: Ethernet, GSM/LTE, WiFi

ADVICE

Before establishing the electrical connection, ensure that the device is dry (e.g. no condensation). If

necessary, the device can be dried using an external hot air blower (Tmax=50°).

.4 Mechanical installation

.4. Tools

Tools needed

•Lifting table: Adjustment range from 570 mm to 700 mm

•Lifting aid (designed for at least 90 kg)

•Impact drilling machine

•Masonry drill bit Ø 10 mm

•Spirit level

•Pencil

•Rubber mallet

•Open-end spanner (width across flats 12mm) and/or socket spanner with extension

and corresponding socket

CAUTION Lifting the DC Wallbox without an aid

Injury

Using a lifting aid for wall mounting

iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023 5

Installation quick-start guide

.4.2 Mounting dimensions

Mounting dimensions

Dimensions in mm

View on mounting surface and mounting rail

A Wall

B Floor

C Interface area

D Infrastructure cable (cable length above ground at least 1000 mm)

Clearance of at least 500mm on the left and right

Network connection

G Outline of DC Wallbox with holding rail, cable cover and cut of upper status and lighting mast

Red Drilling holes (top)

Attachment points (bottom)

Blue Positioning area for the network connection

6 iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023

iONiX Light 25 Wallbox

iONiX Medium 25 Wallbox

iONiX Supreme 25 Wallbox

Dimensions of infrastructure of network connection

Dimensions in mm

Top view

A Wall

C Interface area

D Infrastructure cable (cable length above ground at least 1000 mm)

G Outline DC Wallbox

.4.3 Procedure

ADVICE

Wearing safety shoes and gloves is recommended.

Holding surfaces

Surface Colour Enclosure element

Surfaces that may be touched Green Top and bottom

Surfaces that may not be touched White Door (glass)

Side parts (plastic in some cases)

Status and ambient lighting

Status and lighting mast

iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023 7

Installation quick-start guide

Mounting, top

View of the mounting rail

Mounting rail for attachment to the wall

: Retaining lug, top (outside)

Mounting, bottom

2: Spacer for attachment points, bottom (outside)

View with the door of the DC Wallbox open

: Attachment points, bottom (inside)

8 iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023

iONiX Light 25 Wallbox

iONiX Medium 25 Wallbox

iONiX Supreme 25 Wallbox

Action steps

1. Remove the top cardboard sleeve

2. Check the scope of delivery

3. Attach the drilling template to the desired location of the charging station

. Use a spirit level to check the horizontal alignment of the drilling template

5. Mark the drill holes

6. Drill

7. Use a rubber mallet to hammer in the dowels

8. Use an open-end spanner or socket spanner with a width across flats of 12mm to screw on the mounting

rail

9. Place the lifting table on the wall below the mounting rail

10. Use a fork lift or lifting aid to place the DC Wallbox on the lifting table and align it on the wall

11. Adjust the height of the lifting table to hang the DC Wallbox on the mounting rail

12. Use a key to unlock the DC Wallbox and unlatch it; the lock and lever for unlatching are recessed at the

bottom of the right front side of the enclosure

13. Open the door

1 . Check that the lower fastening hole of the DC Wallbox is accurately aligned with the holes in the

enclosure; correct any horizontal offset and remove plugs if necessary

15. Use socket spanner with width across flats of 12 mm to screw on the DC Wallbox

16. Remove the lift table and other packaging

.5 Electrical installation

All work on the DC Wallbox, such as mounting, installation, servicing and dismantling, may

only be carried out by a qualified electrically skilled person in accordance with DIN VDE

0100-10 who is also certified to work on the DC Wallbox.

Refrain from any operation that impairs the safety of the DC Wallbox.

ADVICE

Only installation companies registered in the installation directory of the respective system operator

are allowed to connect the DC Wallbox to the power supply (Section 13 of Germany’s Low-Voltage

Connection Ordinance – NAV).

Only trained personnel are authorised to commission the device. To be able to carry out work on

the IONIX Wallbox, the installer needs to obtain the certification issued by the Bender Academy or a

system partner.

Installation guidelines of the respective system operator must be observed.

iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023 9

Installation quick-start guide

.5. Tools

Tools needed

•Stripping tool

•Open-end spanners with width across flats 10mm, 0mm and 3mm

.5.2 Procedure

WARNING

Before starting work, make sure that the cables for the power supply of the DC Wallbox are dead and

secured against being switched on again. The five safety rules according to DIN VDE 0105-100 must

be observed!

ADVICE

Before installing the DC Wallbox, check that the connectors are correctly joined, as connectors can come

loose during transport. If a plug has come loose, press it in again to ensure the correct fit of the plug in the

plug tray.

. Strip the cables for L , L2, L3, N and PE: 8 mm to 20 mm

2. Insert the power cord from below into the DC Wallbox through the

rear cable gland and secure it; loosen with an open-ended spanner if

necessary.

Figure - : Cable gland position

View inside the DC Wallbox bottom

right

Figure -2: A: Wall

Network connection wiring / View

from below / Dimensions in mm

10 iONiX 25_DC-Wallbox_D00 61_00_Q_XXEN/11.2023

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