Bend-Pak HD-9SWX User manual

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HD-9SWX

PRODUCT SKU

5175024

DRAWING Nº

5260594

CATEGORY

Four Post Li

REV

Version K

DATE

09.23.2022

DIMENSIONS ARE IN MM

☺

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5245079

HD-9SWX LIFT SUPERSTRUCTURE

2 5250290

HD-9SWX PARTS BOX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

12/13/2021

01367

J-001

UPDATED BOM REVISIONS

ADDED PACKGE INFORMATION, PAGE 4

05/24/2022

06/13/2022

01414

01420

UPDATED BOM REVISION

09/19/2022

01444

SHEET 1 OF 4

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260594

HD-9SWX PRODUCTION

LIFT VER L (CE CERT)

11/13/2019

DO NOT SCALE DRAWING

1:40

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

4.764in

121.0mm

4.090in

103.9mm

3.268in MAX

83.0mm MAX

82.111in

2085.6mm

84.291in

2141.0mm

101.850in

2587.0mm

89.055in

2262.0mm

4877mm

192.008in

5028mm

197.953in

4788mm

188.504in

[34.291 MIN - 40.906in MAX]

871.0 MIN - 1039.0mm MAX

[34.291 MIN - 40.906in MAX]

871 MIN - 1039mm MAX

9.016in

229.0mm

18.976in

482.0mm

[10.472in - 23.701in]

266.0- 602.0mm

202.008in

5131.0mm

242.486in

6159.1mm

8.839in

224.5mm

80.846in

2053.5mm

DRIVE THRU

178.425in

4532.0mm

FRONT VIEW

4.010in

101.9mm

DETAIL A

SCALE 1 : 8

SHEET 2 OF 4

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260594

HD-9SWX PRODUCTION

LIFT VER L (CE CERT)

1:55

SCALE:

89.055in

2262.0mm

RAISED

87.894in

2232.5mm

TOP LOCK

7.047in

179.0mm

LOWERED

24.272in

616.5mm

LOWEST LOCK

SHEET 3 OF 4

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260594

HD-9SWX PRODUCTION

LIFT VER L (CE CERT)

1:30

SCALE:

ALL DIMENSIONS SHOWN ARE WITH LOCK LADDER ADJUSTED ALL THE WAY UP

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 2

DETAIL B

SCALE 1 : 10

NEXT ASSEMBLY

5260594

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601127

HD-9SWX POWER POST WELDMENT

2 5601126

HD-9SWX POST WELDMENT

3 5216164

HD-9SW CROSSTUBE ASSEMBLY, SMALL WINDOW

4 5216163

HD-9SW CROSSTUBE ASSEMBLY, LARGE WINDOW

5 5600917

HD-9SWX SAFETY LADDER WELDMENT

6 5215192

HD-9/7500BLX POWER SIDE RAMP ASSEMBLY

7 5600205

HD-9/7500BLX OFF SIDE RAMP WELDMENT

8 5600890

HD-7/7500/9, PL-12000 TIRE STOP PLATE WELDMENT

9 5174665

HD-9SW/SWX EXTENDED ALUMINUM APPROACH RAMP

ASSEMBLY

10 5535021

NUT M16 x 2.0

11 5535008

NUT M16 x 2 NL

12 5545025

WASHER, M16 x 30mm FLAT

13 5746381

HD-7/7500/ 9 SPACER, SAFETY LADDER, 17.5mm LG

14 5535013

NUT M10 x 1.5 NL

15 5545341

WASHER M10 x Ø20 FLAT

16 5530167

HHB M10 x 1.5 x 45mm

WHERE USED

HD-9SWX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISIONS

12/10/2021

01367

REPLACED 5215883 WITH 5215163, 5215884

WITH 5215164

05/23/2022

01414

REPLACED 5215194 WITH 5174665

09/15/2022

01444

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245079

HD-9SWX LIFT

SUPERSTRUCTURE

11/13/2019

DO NOT SCALE DRAWING

1:52

SCALE:

THIRD ANGLE PROJECTION

09/21/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

THREAD M16 HARDWARE ONTO LADDER BOLTS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 10

DETAIL B

SCALE 1 : 10

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

07/07/2020

01174

UPDATED BOM REVISION

07/13/2021

01316

UPDATED BOM REVISION

12/10/2021

01367

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5600192

HD-9/7500BLX POWER SIDE WELDMENT

2 5502166

CYLINDER ASSEMBLY Ø3.0 x 82

3 5731309

CABLE RETAINER PLATE

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5215123

HD-7500BL/9 TWIN SHEAVE ASSEMBLY

6 5600900

HD-7/7500/9 RAMP SHEAVE SHAFT WELDMENT

7 5215820

HD-7500/9 CYLINDER FLANGE ARM ASSEMBLY

8 5530776

SHCS M8 x 1.25 x 20mm

WHERE USED

HD-9XW

HD-9STX

HD-9SWX

HD-9SWX-E

HD-7500BLX

PL-12000DP

NEXT ASSEMBLY

5245079

5245242

5245254

5245381

5245392

5245393

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215192

HD-9/7500BLX POWER SIDE

RAMP ASSEMBLY

10/15/2008

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

12/21/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

190.096in

4828.4mm

20.472in

520.0mm

5.000in

127.0mm

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215192

HD-9/7500BLX POWER

SIDE RAMP ASSEMBLY

1:10

SCALE:

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601827

HD-9SW CROSSTUBE WELDMENT, LARGE WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5530005

HHB M6 x 1 x 70

10 5545005

WASHER, M6 x 12mm FLAT

11 5535357

NUT M6 x 1.0 NL

12 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

13 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

14 5505625

FEMALE ROD END M6 x 33

15 5530756

HHB M6 x 1.0 x 25mm

16 5550087

FTG ELB -04 COMP x -02 NPT

17 5540010

E RING Ø32mm OD DIN 6799

18 5505030

PUSH-ON CLIP Ø10mm SS

19 5755136

AIR CYLINDER SPACER 12mm

20 5755137

AIR CYLINDER SPACER 25mm

21 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

22 5535230

NUT 1/4-28 JN

NEXT ASSEMBLY

5245078

5245079

WHERE USED

HD-9SW

HD-9SWX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215883

05/02/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216163

HD-9SW CROSSTUBE

ASSEMBLY, LARGE WINDOW

05/02/2022

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601828

HD-9SW CROSSTUBE WELDMENT, SMALL WINDOW

2 5746008

D4-12, HD/HDS-7/7500/9/14, HDSO-14 SAFETY PIN

3 5575420

HD-7/7500/9 SAFETY ROLLER

4 5215122

HD-7/7500/9 SINGLE SHEAVE ROLLER ASSEMBLY

5 5600160

HD-7/7500/9 CROSSTUBE SHEAVE SHAFT WELDMENT

6 5600760

D4-12, HD/HDS LIGHT DUTY SAFETY WELDMENT

7 5600044

4 POST LIGHT DUTY SLACK SAFETY WELDMENT

8 5540275

E RING Ø25mm OD DIN 6799 0250

9 5502195

AIR CYLINDER, Ø19mm x 25 STROKE

10 5530005

HHB M6 x 1 x 70

11 5545005

WASHER, M6 x 12mm FLAT

12 5535357

NUT M6 x 1.0 NL

13 5540065

SPRING Ø13mm x 90mm, SLACK SAFETY

14 5505625

FEMALE ROD END M6 x 33

15 5550087

FTG ELB -04 COMP x -02 NPT

16 5540010

E RING Ø32mm OD DIN 6799

17 5505030

PUSH-ON CLIP Ø10mm SS

18 5530756

HHB M6 x 1.0 x 25mm

19 5755136

AIR CYLINDER SPACER 12mm

20 5755137

AIR CYLINDER SPACER 25mm

21 5755157

D4-12, HD-7/7500/9 CROSSTUBE SPACER Ø16 x Ø10 x 50

22 5535230

NUT 1/4-28 JN

NEXT ASSEMBLY

5245076

5245078

5245079

WHERE USED

HD-7PSXW

HD-9SW

HD-9SWX

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE, DERIVED FROM 5215884

05/02/2022

01414

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5216164

HD-9SW CROSSTUBE

ASSEMBLY, SMALL WINDOW

05/02/2022

DO NOT SCALE DRAWING

1:30

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 8

NEXT ASSEMBLY

5260594

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5174044

HD-9SW PARTS BAG

2 5570795

1/4" POLY-FLO TUBING

21000*mm

3 5595628

CABLE ASSEMBLY Ø10 x 11957mm ST

4 5595627

CABLE ASSEMBLY Ø10 x 8031mm ST

5 5595061

CABLE ASSEMBLY Ø10 x 7201mm ST

6 5595626

CABLE ASSEMBLY Ø10 x 3290mm ST

7 5215096

PUSH BUTTON AIR ASSEMBLY

8 5715003

POWER UNIT VIBRATION DAMPENER

9 5745014

HD-7/7500/9 DRIVE UP RAMP PIN

10 5216139

FLEX TUBE KIT, UP TO 2000mm

11 5700029

HD-SERIES FLEX TUBE BRACKET PLATE

12 5700033

HD-SERIES FLEX TUBE ANGLE

13 5700072

WHEEL CHOCK

14 5570238

HYDRAULIC HOSE ASSEMBLY Ø6.4 x 3870mm SB

15 5530456

AB 3/4" x 4 - 3/4"

16 5600405

HD-7/9/7500 TOP PLATE WELDMENT

17 5900033

HD-9SW/SWX INSTALLATION MANUAL

18 5716630

HD-7/7500/9 CROSSTUBE COVER, PLASTIC

19 5735663

HD-9 RAMP STRAP, BOLT ON

20 5545347

WASHER, M12 FLAT WASHER

21 5530375

HHB M12 x 1.75 x 25 CL12.9

22 5535012

NUT M12 x 1.75 NL

23 5716005 D4-12, HD-7/7500/9/14/HDSO-14 POLYETHYLENE SLIDE

BLOCK

24 5210241

4 POST LIGHT DUTY CE PARTS BAG

25 5930195

ANTI-SLIP TAPE, 6” x 24ft

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5210241, REMOVED 5535358 AND

5545342, UPDATED BOM REVISIONS

07/15/2020

01174

UPDATED BOM REVISION

07/19/2021

01316

ADDED 5930195, REPLACED 5570050 WITH

5216139

05/04/2022

01414

PRE A

WHERE USED

HD-9SWX

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250290

HD-9SWX PARTS BOX

11/13/2019

DO NOT SCALE DRAWING

1:25

SCALE:

THIRD ANGLE PROJECTION

05/09/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

HOSES AND CABLES IN REPRESENTATIONAL FORM

(*) LENGTH FOR REFERENCE ONLY

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