Bend-Pak GP-9F User manual

BendPak, Inc. Corporate Oce

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Customer Service Desk / Warranty

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

customerservic[email protected]

Parts Orders

Customer Service Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

Domestic Sales & Service

USA Sales Representatives

Oce Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]om

International Sales & Service

Oce Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

bpkex[email protected]om

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

GP-9F Package

PRODUCT SKU

5175254

DRAWING Nº

5260291

CATEGORY

Four Post Li

REV

Version P

DATE

08.02.2022

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5905393 WITH COLORS &

GRAPHICS

09/24/2021

01344

UPDATED BOM REVISION

05/24/2022

01414

UPDATED BOM REVISION

07/25/2022

01431

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5245061

GP-9F SUPERSTRUCTURE

2 5250274

GP-9F PARTS BOX

3 5601315

GP-9F POWER UNIT HOLDER WELDMENT

4 5215825

JP45 JACK PLATFORM

5 5215832

D4-9, GP-9 CASTER KIT ASSEMBLY

6 5700380

POLYETHYLENE DRIP TRAY

SHEET 1 OF 3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260291

GP-9F PRODUCTION

LIFT VER A

03/18/2019

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

08/01/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

75.039in

1906.0mm

4.646in

118.0mm

4.090in

103.9mm

89.055in

2262.0mm

61.432in

1560.4mm

48.705in

1237.1mm

70.394in

1788.0mm

34.961in MAX

888.0mm MAX

202.863in

5152.7mm

6.909in

175.5mm

18.701in

475.0mm

176.457in

4482.0mm

114.466in

2907.4mm

112.795in

2865.0mm

165.433in

4202.0mm

4.134in

105.0mm

DETAIL A

SCALE 1 : 10

67.874in

1724.0mm

DRIVE THRU

98.031in

2490.0mm

FRONT VIEW

4.854in

123.3mm

DETAIL B

SCALE 1 : 10

SHEET 2 OF 3

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5260291

GP-9F PRODUCTION

LIFT VER A

1:40

SCALE:

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5260291

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

03/18/2021

01285

UPDATED BOM REVISION

08/13/2021

01323

UPDATED BOM REVISION

07/25/2022

01431

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5215830

D4-9, GP-9F POWER SIDE RUNWAY ASSEMBLY

2 5601347

GP-9F OFFSIDE RUNWAY WELDMENT

3 5215826

D4-9, GP-9 CROSSTUBE ASSEMBLY

4 5601345

GP-9F LEFT POST WELDMENT

5 5601346

GP-9F RIGHT POST WELDMENT

6 5215870

D4-9, GP-9 ALUMINUM APPROACH RAMP ASSEMBLY

7 5735722

D4-9, GP-9 TIRE STOP PLATE

8 5601451

D4-9, GP-9 APPROACH RAMP MOUNT WELDMENT

9 5215867

D4-9, GP-9 APPROACH RAMP ASSEMBLY HINGED

WHERE USED

GP-9F

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5245061

GP-9F SUPERSTRUCTURE

02/28/2019

DO NOT SCALE DRAWING

1:45

SCALE:

THIRD ANGLE PROJECTION

08/01/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 8

14 18

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5245060

5245061

5245114

5245115

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

11/25/2020

01243

UPDATED BOM REVISION

08/13/2021

01323

UPDATED BOM REVISION

07/25/2022

01431

WHERE USED

D4-9

D4-9X

GP-9F

GP-9XLT

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5601313

D4-9, GP-9 CROSSTUBE WELDMENT

2 5575052

D4-9, GP-9 SLACK SAFETY SHEAVE

3 5215831

D4-9, GP-9 SHEAVE ASSEMBLY

4 5601319

D4-9, GP-9 SLACK SAFETY WELDMENT, L.H.

5 5601320

D4-9, GP-9 SLACK SAFETY WELDMENT, R.H.

6 5746478

D4-9, GP-9 CROSSTUBE PIN

7 5601463

D4-9, GP-9 CABLE PULLEY PIN WELDMENT

8 5737098

D4-9, GP-9 LOWER SAFETY LATCH

9 5540045

E RING Ø25mm OD TRUARC 5133-100

10 5530108

SSS M8 x 1.25 x 12

11 5530148

BHPS M6 x 1.0 x 16

12 5545005

WASHER, M6 x 12mm FLAT

13 5545026

WASHER M6 x Ø12 SL

14 5731069

GP-9 CARRIAGE COVER

15 5540018

SPRING Ø12.7 x 70.6, GP-9 SLACK SAFETY

16 5540038

3.0 WIRE DIA., Ø26.0 ID D4-9, GP-9 R.H.

17 5540039

3.0 WIRE DIA., Ø26.0 ID D4-9, GP-9 L.H.

18 5505030

PUSH-ON CLIP Ø10mm SS

19 5755166

D4-9, GP-9 SLACK SAFETY SPACER, SHORT

20 5755167

D4-9, GP-9 SLACK SAFETY SPACER, LONG

21 5701572

GP-9 SHEAVE SPACER 14mmTHK

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215826

D4-9, GP-9

CROSSTUBE ASSEMBLY

02/28/2019

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

08/01/2022

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 8

DETAIL B

SCALE 1 : 8

DETAIL C

SCALE 1 : 10

WHERE USED

D4-9

GP-9F

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

09/28/2020

01209

UPDATED BOM REVISION

03/18/2021

01285

REPLACED 5601317 WITH 5601316,

UPDATED BOM REVISION

08/13/2021

01323

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

REV

1 5601348

D4-9, GP-9F POWER SIDE RUNWAY WELDMENT

2 5502165

CYLINDER ASSEMBLY Ø3.0 x 70

3 5530400

FHPS M6 x 1.0 x 12

4 5716050

D4-9, GP-9 CYLINDER GUIDE SLIDE BLOCK

5 5545202

WASHER M8 x Ø15 SL

6 5545341

WASHER M10 x Ø20 FLAT

7 5530160

BHPS M8 x 1.25 x 20

8 5545006

WASHER M24 x 44mm

9 5701619

D4-9, GP-9 SHEAVE SPACER 15mm

10 5701620

D4-9, GP-9 SHEAVE SPACER 42mm

11 5735696

GP-9 CABLE LOCK PLATE

12 5735694

GP-9 CABLE PULL BLOCK

13 5215831

D4-9, GP-9 SHEAVE ASSEMBLY

14 5601316

D4-9, GP-9 PULLEY PIN WELDMENT

NEXT ASSEMBLY

5245061

5245115

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215830

D4-9, GP-9F POWER SIDE

RUNWAY ASSEMBLY

03/18/2019

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

08/18/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 4

NEXT ASSEMBLY

5260291

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISION

10/30/2020

01224

REPLACED 5716048, 5716049, AND 5716053

WITH 5716075 AND 5716076, UPDATED BOM

REVISION

08/16/2021

01323

ADDED 5930195, REPLACED 5570228 WITH

5216140

05/04/2022

01414

PRE A

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5174039

D4-9, GP-9 PARTS BAG

2 5601323

GP-9 LEFT TOP PLATE WELDMENT

3 5601324

GP-9 RIGHT TOP PLATE WELDMENT

4 5716075

D4-9, GP-9 CARRIAGE SLIDE BLOCK, INSIDE

5 5716076

D4-9, GP-9 POST SLIDE BLOCK, OUTSIDE

6 5601318

D4-9, GP-9 SAFETY CONNECT SLEEVE WELDMENT

7 5601366

D4-9, GP-9F SAFETY HANDLE ROD WELDMENT

8 5620639

D4-9, GP-9F SAFETY WELDMENT

9 5755076

D4-9, GP-9 ADJUST SAFETY BAR 216mm

10 5755074

D4-9, GP-9 ADJUST SAFETY BAR 2089mm

11 5505066

FEMALE ROD END M8 x 36

12 5595576

CABLE ASSEMBLY Ø10 x 2935mm ST

13 5595577

CABLE ASSEMBLY Ø10 x 4369mm ST

14 5595578

CABLE ASSEMBLY Ø10 x 7002mm ST

15 5595579

CABLE ASSEMBLY Ø10 x 8436mm ST

16 5700375

GP-9 FLEX TUBE BRACKET

17 5216140

FLEX TUBE KIT, UP TO 2500mm

18 5715003

POWER UNIT VIBRATION DAMPENER

19 5900091

GP-9 INSTALLATION MANUAL

20 5745036

D4-9, GP-9 DRIVE UP RAMP PIN

21 5700072

WHEEL CHOCK

22 5715014

Ø32mm PLASTIC BALL - M12 x 1.75

23 5580002

KEYRING 27mm x 2mm

24 5510105

#4 LINK CHAIN, LIFT HEAD PIN

25 5505069

M12 PLASTIC BALL CHAIN PIN

26 5570795

1/4" POLY-FLO TUBING

3380mm*

27 5570022

HYDRAULIC HOSE ASSEMBLY Ø6.4 x 3380mm

28 5701653

D4-9, GP-9 SAFETY COVER L.H.

29 5701652

D4-9, GP-9 SAFETY COVER R.H.

30 5930195

ANTI-SLIP TAPE, 6” x 24ft

WHERE USED

GP-9F

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250274

GP-9F PARTS BOX

03/19/2019

DO NOT SCALE DRAWING

1:35

SCALE:

THIRD ANGLE PROJECTION

05/09/2022

INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT

HOSES AND CABLES IN REPRESENTATIONAL FORM

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

(*)LENGTH FOR REFERENCE ONLY

DIMENSIONS ARE IN MM

☺

DETAIL B

SCALE 1 : 8

DETAIL A

SCALE 1 : 8

DETAIL C

SCALE 1 : 6

DETAIL D

SCALE 1 : 5

NEXT ASSEMBLY

5250274

5250276

5250319

5250327

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5530152 WITH 5530359, 5530093,

(4) 5545005, AND 5535357, 5530563,

REMOVED 5530759, 5545341, 5535013,

5530008, 5535010, 5545009

08/09/2019

01110

REPLACED 5545340 WITH (4) 5545012,

5530349 WITH 5530009, 5535017 WITH

5535354, AND 5545343 WITH 5545201,

ADDED (1) 5550089, 5550106 5535113, (8)

5545347, (4) 5535001, (8) 5545012, 5530011,

5755169, 5580012, 5535028, 5530211,

5535356, AND 5550025, REMOVED 5535010,

5545009, 5530008, AND 5545005

04/16/2020

01120

REMOVED 5550025, REPLACED 5535113

WITH (2) 5535354

08/11/2021

01323

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5530009

HHB M12 x 1.75 x 90 CL8.8

2 5535354

NUT, M12 x1.75

3 5545201

WASHER, M12 SPRING LOCK

4 5545347

WASHER, M12 FLAT WASHER

5 5530359

HHB M12 x 1.75 x 25 CL 10.9

6 5530563

HHB M12 x 1.75 x 30 CL10.9

7 5530456

AB 3/4" x 4 - 3/4"

8 5550089

FTG ELB -04 COMP x -06 NPT

9 5550008

FTG ELB -04 JIC -06L ORB

10 5530010

HHB M8 x 1.25 x 25

11 5535001

NUT M8 x 1.25 NL

12 5545012

WASHER, M8x16x1.6mm FLAT

13 5530351

EYE BOLT M8 x 1.5 x 20 ID

14 5545026

WASHER M6 x Ø12 SL

15 5530148

BHPS M6 x 1.0 x 16

16 5550106

FTG ELB -04JIC x 3/8” NPT

17 5530011

HHB M8 x 1.25 x 35

18 5755169

GP-9 SAFETY HANDLE TUBE

19 5580012

LIQUID PTFE THREAD SEALANT 50ml

20 5535028

NUT M8 x 1.25 TH

21 5530211

HHB M8 x 1.25 x 60mm

22 5535356

NUT M8 x 1.25

WHERE USED

D4-9

D4-9X

GP-9F

GP-9XLT

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5174039

D4-9, GP-9 PARTS BAG

03/15/2019

DO NOT SCALE DRAWING

1:40

SCALE:

THIRD ANGLE PROJECTION

08/18/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5260288

5260291

5260633

5260634

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5900165, 5905466, AND 5715036,

REPLACED 5535112 WITH 5535357,

UPDATED BOM REVISIONS

04/16/2020

01120

UPDATED BOM REVISION

09/29/2020

01209

REPLACED 5905466 WITH COLORS AND

GRAPHICS NOTE

05/02/2022

01414

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5601314

JP45 PLATFORM WELDMENT

2 5620496

JP45 EXTENSION ARM WELDMENT

3 5545046

WASHER M8 x 38 x 1.5mm

4 5545202

WASHER M8 x Ø15 SL

5 5530776

SHCS M8 x 1.25 x 20mm

6 5530161

SSS M8 x 1.25 x 8

7 5716052

JP45 SLIDE BLOCK

8 5535357

NUT M6 x 1.0 NL

9 5545005

WASHER, M6 x 12mm FLAT

10 5530358

FHSS M6 x 1.0 x 40

11 5900165

JP-45 QUICK START GUIDE

12 5715036

JP45 RUBBER PAD LINER

WHERE USED

D4-9

D4-9X

GP-9F

GP-9XLT

ACCESSORY

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215825

JP45 JACK PLATFORM

03/01/2019

DO NOT SCALE DRAWING

1:10

SCALE:

THIRD ANGLE PROJECTION

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE COLORS & GRAPHICS FOR LABEL PLACEMENT

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

DIMENSIONS ARE IN MM

☺

ISOMETRIC VIEW

FOR REFERENCE ONLY

DO NOT SCALE

NEXT ASSEMBLY

5260288

5260291

5260633

5260634

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5545200, REPLACED M12

HARDWARE WITH M10 HARDWARE

04/16/2020

01120

TITLE TO REFLECT WHERE USED, UPDATED

BOM REVISION AND NEXT ASSEMBLIES

09/03/2020

01195

UPDATED BOM REVISION

01/06/2021

01254

WHERE USED

D4-9

D4-9X

GP-9F

GP-9XLT

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

REV

1 5601312

D4-9, GP-9 CASTER FRAME WELDMENT

2 5601343

D4-9, GP-9 CASTER KIT PIN WELDMENT

3 5575056

D4-9, GP-9 SWIVEL CASTER

4 5505350 MODEL#211 HAIR PIN/ LARGE 1

5 5530021

HHB, M10 x 1.5 x 30

6 5545200

WASHER M10 x Ø18 SL

7 5545341

WASHER M10 x Ø20 FLAT

8 5535998

NUT M10 x 1.5

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5215832

D4-9, GP-9 CASTER KIT

ASSEMBLY

03/21/2019

DO NOT SCALE DRAWING

1:6

SCALE:

THIRD ANGLE PROJECTION

01/11/2021

REFER TO MODEL FOR ADDITIONAL INFORMATION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

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