Bend-Pak PL-6000 User manual

INSTALLATION AND OPERATION MANUAL

PARKING LIFT

WITH DECK

Models:

PL-6000

PL-6000X

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT

YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF

THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO

OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

REV A 10-30-09

p/n#5900149

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

www.bendpak.com

BE SAFE

Your new lift was designed and built with safety in mind.

However, your overall safety can be increased by proper

training and thoughtful operation on the part of the operator.

DO NOT operate or repair this equipment without reading this

manual and the important safety instructions shown inside.

SHIPPING DAMAGE CLAIMS

When this equipment is shipped, title passes to the

purchaser upon receipt from the carrier. Consequently,

claims for the material damaged in shipment must be made

by the purchaser against the transportation company at the

time shipment is received.

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual .

PARKING LIFT

WITH DECK

This instruction manual has been prepared especially for you.

Your new lift is the product of over 35 years of continuous research, testing and development;

it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.

RECORD HERE THE LIFT AND

POWER UNIT INFORMATION WHICH IS

LOCATED ON THE SERIAL NUMBER

DATA PLATES ON THE LIFT AND

ON THE POWER UNIT

Power Unit Model # _____________

Power Unit Date Of Mfg. _____________

Power Unit Serial # _____________

This information is required when

calling for parts or warranty issues.

PRODUCT WARRANTY

BendPak Parking Lifts are covered under warranty for one year on equipment structure, to be free of defects in material

and workmanship. Power units, hydraulic cylinders, and all other assembly components such as turnplates, slip plates,

cables, chains, valves, switches etc. are covered under warranty for one year against defects in material or workman-

ship under normal use. BendPak Inc. shall repair or replace at their option for the warranty period those parts returned

to the factory freight prepaid which prove upon inspection to be defective. BendPak Inc. will pay labor costs for the first

12 months only on parts returned as previously described.

The warranty does not extend to...

 defects caused by ordinary wear, abuse, misuse, shipping damage, improper

installation, voltage or lack of required maintenance;

 damages resulting from purchaser’s neglect or failure to operate products in accordance with

instructions provided in the owner’s manual(s) and/or other accompanying instructions supplied;

 normal wear items or service normally required to maintain the product in a safe operating condition;

 any component damaged in shipment;

 other items not listed but may be considered general wear parts;

 damage caused by rain, excessive humidity, corrosive environments or other contaminants.

THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT

FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT

MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC. PRODUCT OR THE

BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY.

WARRANTY IS NOT VALID UNLESS

WARRANTY CARD IS RETURNED.

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been

trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting

tools such as forklift or cranes. Stay clear of any moving

parts that can fall and cause injury. These instructions

must be followed to insure proper installation and

operation of your lift. Failure to comply with these

instructions can result in serious bodily harm and void

product warranty. Manufacturer will assume no liability for

loss or damage of any kind, expressed or implied resulting

from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL

PRIOR TO INSTALLATION.

DEFINITIONS OF

HAZARD LEVELS

Identify the hazard levels used in this manual with the

following definitions and signal words:

DANGER !

Watch for this symbol: It Means: Immediate hazards

which will result in severe personal injury or death.

WARNING !

Watch for this symbol: It Means: Hazards or unsafe

practices which could result in severe personal

injury or death.

CAUTION !

Watch for this symbol: It Means: Hazards or unsafe

practices which may result in minor personal injury,

product or property damage.

OWNER’S RESPONSIBILITY

To maintain the lift and user safety, the responsibility of

the owner is to read and follow these instructions:

 Follow all installation and operation instructions.

 Make sure installation conforms to all applicable Local,

State, and Federal Codes, Rules, and Regulations;

such as State and Federal OSHA Regulations and

Electrical Codes.

 Carefully check the lift for correct initial function.

 Read and follow the safety instructions. Keep them

readily available for machine operators.

 Make certain all operators are properly trained, know

how to safely and correctly operate the unit, and are

properly supervised.

 Allow unit operation only with all parts in place and

operating safely.

 Carefully inspect the unit on a regular basis and

perform all maintenance as required.

 Service and maintain the unit only with authorized or

approved replacement parts.

 Keep all instructions permanently with the unit and

all decals on the unit clean and visible.

BEFORE YOU BEGIN

Receiving:

The shipment should be thoroughly inspected as soon as it

is received. The signed bill of lading is acknowledgement by

the carrier of receipt in good condition of shipment covered

by your invoice. If any of the goods called for on this bill of

lading are shorted or damaged, do not accept them until the

carrier makes a notation on the freight bill of the shorted or

damaged goods. Do this for your own protection.

NOTIFY THE CARRIER AT ONCE if any hidden loss or

damage is discovered after receipt and request the carrier

to make an inspection. If the carrier will not do so, prepare

a signed statement to the effect that you have notified the

carrier (on a specific date) and that the carrier has failed to

comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE

AFTER YOU HAVE GIVEN THE CARRIER A CLEAR

RECEIPT. File your claim with the carrier promptly. Support

your claim with copies of the bill of lading, freight bill,

invoice, and photographs, if available. Our willingness to

assist in helping you process your claim does not make

BendPak responsible for collection of claims or

replacement of lost or damaged materials.

TABLE OF CONTENTS

Contents Page No.

Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Definitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 1 / Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 2 / Floor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Concrete Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Assembly View / Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Floor Plan / Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 3 / Assembling the Lift Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Step 4 / Anchoring the Lift Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Step 5 / Installing the Out Rigger Tubes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Step 6 / Installing the Inner& Outer Runways. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Step 7 / Installing the Front Tire Stop Rail & Rear Approach Ramp Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Step 8 / Installing the Power Unit Stand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Step 9 / Hydraulic Hose Routing . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Step 10 / Mounting Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Step 11 / Installing the Safety Release Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14

Step 12 / Installing the Safety and Hose Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Step 13 / Power Unit Hook Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Step 14 / Lift Start Up / Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Step Operation/ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-22

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-26

Maintenance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-28

Installation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Part Number Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-35

INSTALLER / OPERATOR

PLEASE READ AND FULLY

UNDERSTAND.

BY PROCEEDING YOU AGREE TO

THE FOLLOWING.

 I have visually inspected the site where the lift is to be

installed and verified the concrete to be in good

condition and free of cracks or other defects. I understand

that installing a lift on cracked or defective concrete could

cause lift failure resulting in personal injury or death.

 I understand that a level floor is required for proper

installation and level lifting.

 I understand that I am responsible if my floor is of

questionable slope and that I will be responsible for all

charges related to pouring a new level concrete slab if

required and any charges.

 I understand that the lifts are supplied with concrete

fasteners meeting the criteria of the American National

Standard “Automotive Lifts - Safety Requirements

for Construction, Testing, and Validation” ANSI/ALI

ALCTV-1998, and that I will be responsible for all charges

related to any special regional structural and/or seismic

anchoring requirements specified by any other agencies

and/or codes such as the Uniform Building Code (UBC)

and/or International Building Code (IBC).

 I will assume full responsibility for the concrete floor

and condition thereof, now or later, where the above

equipment model(s) are to be installed. Failure to follow

danger, warning, and caution instructions may lead to

serious personal injury or death to operator or bystander

or damage to property.

 I understand that Bendpak lifts are designed to be

installed in indoor locations only. Failure to follow

installation instructions may lead to serious personal

injury or death to operator or bystander or damage to

property or lift.

Failure to follow danger, warning, and caution

instructions may lead to serious personal injury or death

to operator or bystander or damage to property.

Please read entire manual prior to installation.

Do not operate this machine until you read and

understand all the dangers, warnings and cautions

in this manual. For additional copies

or further information, contact:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.

Santa Paula, CA. 93060

1-805-933-9970

www.bendpak.com

INSTALLER / OPERATOR

PROTECTIVE EQUIPMENT

Personal protective equipment helps makes installation

and operation safer, however, it does not take the place

of safe operating practices. Always wear durable work

clothing during any installation and/or service activity.

Shop aprons or shop coats may also be worn, however

loose fitting clothing should be avoided. Tight fitting

leather gloves are recommended to protect technician

hands when handling parts. Sturdy leather work shoes

with steel toes and oil resistant soles should be used by

all service personnel to help prevent injury during typical

installation and operation activities.

Eye protection is essential during installation and

operation activities. Safety glasses with

side shields, goggles, or face shields are

acceptable. Back belts provide support

during lifting activities and are also helpful in

providing worker protection. Consideration

should also be given to the use of hearing protection if

service activity is performed in an enclosed area, or if

noise levels are high.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED

COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS

AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN

THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

1. READ AND UNDERSTAND all safety warning

procedures before operating lift.

2. KEEP HANDS AND FEET CLEAR. Remove hands and

feet from any moving parts. Keep feet clear of lift when

lowering. Avoid pinch points.

3. KEEP WORK AREA CLEAN. Cluttered work areas

invite injuries.

4. Consider work area environment. Do not expose

equipment to rain. DO NOT use in damp or wet locations.

Keep area well lighted.

5. ONLY TRAINED OPERATORS should operate this lift.

All non-trained personnel should be kept away from work

area. Never let non-trained personnel come in contact with,

or operate lift.

6. USE LIFT CORRECTLY. Use lift in the proper manner.

Never use lifting adapters other than what is approved by the

manufacturer.

7. DO NOT override self-closing lift controls.

8. REMAIN CLEAR of lift when raising or lowering vehicle.

9. CLEAR AREA if vehicle is in danger of falling.

10. ALWAYS INSURE that the safeties are engaged before

any attempt is made to work on or near vehicle.

11. DRESS PROPERLY. Non-skid steel-toe footwear is

recommended when operating lift.

12. GUARD AGAINST ELECTRIC SHOCK. This lift must

be grounded while in use to protect the

operator from electric shock. Never connect

the green power cord wire to a live terminal.

This is for ground only.

13. DANGER! The power unit used on this lift contains high

voltage. Disconnect power at the receptacle

before performing any electrical repairs.

Secure plug so that it cannot be

accidentally plugged in during service.

14. WARNING! RISK OF EXPLOSION. This equipment

has internal arcing or sparking parts which

should not be exposed to flammable vapors.

This machine should not be located in a

recessed area or below floor level.

15. MAINTAIN WITH CARE. Keep lift clean for better and

safer performance. Follow manual for proper lubrication

and maintenance instructions. Keep control handles and/or

buttons dry, clean and free from grease and oil.

16. STAY ALERT. Watch what you are doing. Use common

sense. Be aware.

17. CHECK FOR DAMAGED PARTS. Check for alignment

of moving parts, breakage of parts or any condition that may

affect its operation. Do not use lift if any component is broken

or damaged.

18. NEVER remove safety related components from the lift.

Do not use lift if safety related components are damaged

or missing.

INTRODUCTION

1. Carefully remove the crating and packing

materials. CAUTION! Be careful when cutting steel

banding material as items may become loose

and fall causing personal harm or injury.

2. Check the voltage, phase and proper amperage

requirements for the motor shown on the motor plate.

Wiring should be performed by a certified electrician only.

IMPORTANT SAFETY INSTRUCTIONS !

Read these safety instructions entirely!

IMPORTANT NOTICE !

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting tools such as forklift or cranes.

Stay clear of any moving parts that can fall and cause injury.

TOOLS REQUIRED

 Forklift or Lifting Crane

 Rotary Hammer Drill or Similar

 3/4” Masonry Bit

 Hammer

 4 Foot Level

 Open-End Wrench Set: SAE/Metric

 Socket And Ratchet Set: SAE/Metric (Deep 30mm)

 Hex-Key / Allen Wrench Set

 Large Crescent Wrench and or Pipe Wrench

 Crow Bar

 Chalk Line

 Medium Flat Screwdriver

 Tape Measure: 25 Foot Minimum

 Needle Nose Pliers, Fish Tape

IMPORTANT INSTRUCTIONS !

These instructions must be followed to insure proper installation and operation of your lift.

Failure to comply with these instructions can result in serious bodily harm and void product warranty.

Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting

from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION !

STEP 1

(Selecting Site)

Before installing your new lift, check the following.

1. LIFT LOCATION: Always use architects plans when

available. Check layout dimension against floor plan

requirements making sure that adequate space if

available.

2. OVERHEAD OBSTRUCTIONS: The area where the

lift will be located should be free of overhead

obstructions such as heaters, building supports, electrical

lines etc.

3. DEFECTIVE FLOOR: Visually inspect the site where

the lift is to be installed and check for cracked or

defective concrete.

4. OPERATING TEMPERATURE. Operate lift only

between temperatures of 41° -104° F.

5. Lift is designed for INDOOR INSTALLATION ONLY.

STEP 2

(Floor Requirements)

This lift must be installed on a solid level

concrete floor with no more than 3-degrees of slope.

Failure to do so could cause personal injury or death.

A level floor is suggested for proper use and

installation and level lifting. If a floor is of questionable

slope, consider a survey of the site and/or the possibility

of pouring a new level concrete slab.

 DO NOT install or use this lift on any asphalt surface

or any surface other than concrete.

 DO NOT install or use this lift on expansion seams

or on cracked or defective concrete.

 DO NOT install or use this lift on a second / elevated

floor without first consulting building architect.

 DO NOT install or use this lift outdoors.

CONCRETE SPECIFICATIONS

LIFT MODEL CONCRETE REQUIREMENTS

PL-6000 4” Min. Thickness / 3,000 PSI

PL-6000X 4” Min. Thickness / 3,000 PSI

DANGER!

All models MUST be installed on 3000 PSI concrete only

conforming to the minimum requirements shown above.

New concrete must be adequately cured by at least

28 days minimum.

STEP 3

(Assembling The Lift Column)

1. Lay the Main Column near the selected location, with

the open side of the Column facing up. Attach the Rear Leg

to the backside of the Lift Column using the 30 mm Bolts,

Washers and Nyloc Nut. Make sure the oval opening in the

Rear Leg is towards the Column. (See Fig. 3.1)

2. Before proceeding, make certain the lift is positioned with

clearances around and overhead.

3. Attach the Right and Left Front Legs to the side(s) of

the Lift Column using the Bolts, Washers and Nyloc Nut.

(See Fig. 3.2)

4. Lower the Carriage to the bottom of the Column

BEFORE you stand up the Column Carriage Assembly

using a forklift or other heavy lifting device.

5. Install the Column Safety Lock at the REAR of the Lift

Column. The Safety Lock MUST move freely. Lubricate

with light oil. (See Fig. 3.3)

6. Raise the Lift Carriage assembly with a forklift until the

Carriage reaches the first safety lock position.

(See Fig. 3.4)

MAKE A VISUAL INSPECTION OF THE SAFETY LOCK

AND MAKE SURE IT IS ENGAGED BEFORE WORKING

ON OR NEAR LIFT.

7. Place the Cover Pan on the Front Legs of the lift

Column.The Cover Pan will be bolted down after the

Anchors Bolts are installed in Section 4. (See Fig. 3.5)

Fig. 3.1

Fig. 3.4

Fig. 3.2

Fig. 3.3

Fig. 3.5

STEP 4

(Anchoring The Lift Column)

IMPORTANT NOTE

A level floor is suggested for proper installation. Small

differences in floor slope may be compensated for by

proper shimming. Any major slope changes will affect the

units level lifting performance. If a floor is of questionable

slope, consider pouring a new concrete slab.

1. Drill through the Legs (eight holes total / see arrows)

in the concrete approximately 4-1/2” deep using a rotary

hammer drill and 3/4” concrete drill-bit. Do not ream the

hole or allow the drill to wobble. (See Fig. 4.1 - 4.3)

2. After drilling the anchor holes, remove the dust

thoroughly from each hole using compressed air, shop vac

and/or wire brush. ALWAYS WEAR SAFETY GOGGLES.

3. Assemble the washers and nuts on the anchors then

tap into each hole with a hammer until the washer rests

against the tube. Be sure that if shimming is required,

enough threads are left exposed. (See Fig. 4.4)

4. If shimming is required, insert the shims as necessary

around each Anchor Bolts.

5. Remove the nut from the anchor on the left side of the

Rear Leg and place the Ground Plate over the Anchor Bolt.

(See Fig. 4.5)

Note: It is helpful to leave the Anchor Bolt Nut on the

Ground Plate loose until after routing of the Hydraulic

Hose and Safety Cable.

6. With the Anchor Bolts in place, tighten. DO NOT use an

impact wrench for this procedure. (See Fig. 4.6)

Fig. 4.3

Fig. 4.2

Fig. 4.1

Fig. 4.4

Fig. 4.5

Fig. 4.6

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