BEKA HAMAX Kompakt M14 Product guide

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

BEKA-MAX

Hydraulic pump HAMAX Kompakt

Model M14 and M16

Original operating

and

assembly manual

Revision 0 -20197

Subject to alterations!

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

Contents Page

1 General safety information 3

2 Use in accordance with the regulations 3

3. Scope of guarantee 3

4. Safety instructions 4

4.1 Emphasizes 4

4.2 Qualification and training of the personnel 4

4.3 Danger due to non-observance of the safety information 4

4.4 Safety information for operators / operating staff 5

4.5 Safety information for maintenance, inspection and assembly work 5

4.6 Alterations and manufacture of spare parts without authority 5

4.7 Inadmissible methods of operation 5

4.8 General risk reference 5

5 Use of hydraulic hose lines 6

6. Transport and storage 6

7. Disposal 6

8. General description 7

8.1 Model M14 7

8.2 Model M16 7

9 Technical data 8

10. Hydraulic circuit diagram 8

11. Assembly of the pump 9

11.1Connection of the pump (Model M14) 9

11.1.1Hose connection model 9

11.1.2Flange connection model 9

11.2Connection of the pump (Model M16) 9

11.3Installation dimensions for model M14 10

11.4Installation dimension for model cM16 10

12 Operating principle 11

12.1Functional description 11

13 Start up 12

13.1Change of the cartridge 12

13.2Adjustment of the delivery quantity 12-13

13.3Ventilation of the lubrication system 13

14. Maintenance 14

14.1General maintenance 14

14.2Refilling with lubricant 14

15. Repair 14

15.1Change of the filter and the orifice 14

15.2Change of the pumping element 15

16. Ordering number 16

17. Shutdown 16

18. Disposal 16

19. Troubleshooting 17

20. Spare part drawinglist and 17

21. Declaration of incorporation 18

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

1. General safety information

These operating- and assembly instructions contain all information that are necessary for installation and

operation of the device. It helps you getting familiar with the device and its functions and to operate it in a safe,

proper and economical way.

It shall help you to avoid risks, damage and downtimes. Furthermore it increases the reliability and the

service life of the device. Apply the operating instructions according to the national regulations concerning

working safety, accident prevention and environmental protection.

Keep the operating manual always at the place of operation. All people working with the device have to be

informed of the contents of this manual, especially of the safety instructions. The operator of the device is

responsible for the staff.

2. Use in accordance with the regulations

The hydraulic pump may only be put into service, if it is integrated or attached at another

machine and will be operated together with it.

The hydraulic pump may only be used according to the technical data (see chapter “technical

data”)

Unauthorized modifications at the hydraulic pump are not permitted. We do not assume liability for damage to

persons or machines which result from that.

Use according to the regulations also comprises:

·Pay attention to all notes in the operation manual.

·Carry out all maintenance work.

·Follow all valid regulations for the work safety and accident prevention during all life cycles of the hydraulic

pump.

·You must have the required professional education and authorization of your company to carry out the

required works at the hydraulic pump.

Another use or a use beyond can not be considered to be in accordance with the regulations

3. Scope of guarantee

The manufacturer guarantees operational safety, reliability and performance only under the following

conditions:

·Assembly, installation and maintenance are only carried out by authorized specialist staff.

·The customer has to protect hazardous parts (e.g. hot or moving parts).

·The hydraulic pump is used according to the exposition in the technical operating manual.

·The mentioned technical data must not be exceeded in any case.

·Retrofitting and repair works at the hydraulic pump may only be done by BEKA.

All guarantees and warranties for damage of the hydraulic pump will expire, if improper

lubricants have been used (e.g. piston wear, piston jamming, pluggings, embrittled

sealings).

BEKA does not assume liability for damage caused by lubricants, even if these lubricants

have been tested and released by laboratory tests, as damage caused by lubricants (e.g. by

expired or not correctly stored lubricants, batch variations etc.) can not be retraced to their

root cause in retrospect.

Caution!

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

4. Safety instructions

·Read this operating- and assembly instructions before the assembly, start-up and operation.

·Keep the instructions always on site.

·Observe all warnings and safety instructions.

4.1 Emphasises

Please pay attention, not only to the safety instructions under this main point, but also to those special security

advices which are inserted on the other pages..

This symbol warns of electrical voltage

Safety instructions which, if not complied with, may endanger persons, are marked

specifically with the general hazard symbol.

Warnings against hot surfaces are marked with this symbol.

Warnings of suspending loads are marked with this symbol.

This heading is used if inaccurate compliance or non-compliance with the operating

Instructions or specified work procedures etc. may result in damage.

Points out special information.

Notes attached directly at the unit, must strictly be followed and held into completely readable condition!!

4.2 Qualification and training of the personnel

The personnel charged with operation, maintenance, inspection and assembly must have

the necessary qualifications for this work. The operator must precisely regulate the

personnel's areas of responsibility and supervise them. If the personnel do not have the

necessary knowledge, they must be trained and instructed accordingly. The operator must

ensure that the personnel have completely understood the contents of the user information.

4.3 Danger due to non-observance of the safety information

Non-observance of the safety information can lead to danger for people, environment and

machines.

Non-observance of the safety information can lead to the loss of any and all claims for

damages. In individual cases, non-observance can, for example, lead to the following

dangers:

·Failure of important plant functions.

·Failure of prescribed methods of maintenance and preventive maintenance.

·Risks for people due to electrical, mechanical and chemical effects.

·Risks for the environment due to leakages of dangerous materials.

Caution!

Notice!

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

4.4 Obligations of the operator / user

·If hot or cold machine parts lead to danger, the customer must secure them against touch.

The protections on "moving or rotating parts" must not be removed.

·Drain leakages of dangerous materials in a way, that people or the environment are not

endangered.

·Comply with legal regulations.

·Eliminate any danger due to electrical energy.

·A safety data sheet of the lubricant in use has to be available at the central lubrication

system.

·Observe the universally valid Ordinance on Hazardous Substances in the latest version.

4.5 Safety information for maintenance, inspection and assembly work

All maintenance, inspection and assembly work may only be carried out by trained

specialists who have been informed appropriately by studying the user information

thoroughly. All work must only be carried out when the hydraulic pump is at a standstill and

with appropriate protective clothing. Always comply with the procedures for shut-down of the

plant which are described in the operating manual.

All the safety and protective equipment must be replaced immediately after completing work.

Media that endangers the environment must be disposed in accordance with the relevant

official regulations.

Secure the hydraulic pump during maintenance and repair works against intentional or

unintentional reoperation.

Dispose process materials only in accordance with the safety data sheets of the lubricant

manufacturer.

4.6 Alterations and manufacture of spare parts without authority

Rebuilding and modifications may only be done by BEKA. For components, retrofitted by the

operator, BEKA does not assume guarantee nor claims for damages. Use only original spare

parts.

4.7 Inadmissible methods of operation

Operational safety of the plant is only guaranteed if it is operated in accordance with the operating instructions.

The limit values stated in the technical data must not be exceeded under any circumstances.

4.8 General risk reference

All components of the hydraulic pump are lent, according to the prevailing regulations of the

constructions of technical machines, in regards to the operational safety and accident

prevention. Independently of this, the use can lead to dangers for the user respectively third

persons or other technical facilities. The hydraulic pump therefore may only be operated

within the stipulated intended use and only in technically fault-free condition. This may only

be done under compliance of the safety regulations and under observance of the operation

manual.

Therefore please check the pump and its attachments regularly for possible damage or

leakages.

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

5. Use of hydraulic hose lines

If hydraulic hose lines are installed at the pump, the operator has to observe / ensure the

following:.

·Inspections regarding proper assembly and function have to be carried out according to the regionally

applicable guidelines.

·Inspections for safe provision and use have to be carried out according to the regionally valid guidelines.

·Do not exceed the intervals for inspection.

·Replace damaged hose lines immediately and professionally.

·Hydraulic hose lines are subject to a wear process and must therefore be exchanged regularly according to

the manufacturer details.

6. Transport and storage

The hydraulic pump is packed according to the specifications of the receiving country buto also according to

customer request.

Do not throw or shock the central lubrication system.

Use a suitable hoist for transport.

Store the system at a temperature between -40°C to +70°C.

Pay attention to the current safety- and accident prevention instructions during the transport.

Wear suitable protection equipment if necessary!

7. Disposal

Observe the disposal regulations of the lubricant manufacturer when changing the lubricant!

Collect cloths that are contaminated with lubricant and dispose them properly.

The disposal of the hydraulic pump itself must be executed properly according to the

national and international laws and regulations.

Notice!

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

8. General description

The hydraulically actuated grease pump BEKA HAMAX compact is mainly used to lubricate hydraulic hammers or other

construction machinery attachments. Due to its compact design, it can be mounted directly at the attachment.

As the drive is effected via a hydraulic motor (Pos. 9, fig. 1 and fig. 2), continuous supply of lubricant is ensured. The delivery

rate can be varied with a throttle (pos. 8, fig. 1 and fig. 2).

At failure of the hydraulic system a is integrated for manual greasing (pos. 5, fig. 1 and fig. 2).zerk Optionally, an additional

zerk (pos. 11, fig. 1) can be provided for the version with cartridge type S. This is used to fill the cartridge.M14

Transparent plastic (pos. 7, fig. 1 and fig. 2) cartridges serve as storage reservoir. Cartridges of type F, J and S can be inserted

in the hydraulic pump HAMAX compact design M14 (fig. 1) as well. Cartridges of type L can be used in the hydraulic pump

HAMAX compact design M16 (fig. 2) as well. The grease level is checked optically by the position of the visible follower piston.

The function is checked with the visible eccentric shaft (pos. 2, fig. 1 and fig. 2) which rotates during operation.

For supply, the grease pump is connected with a bypass line to the supply and return lines of the hydraulic system of its carrier.

This can be done at choice via the hose lines or via direct flange at model M14. Regarding the model M16 the pumps must be

connected with hoses.

8.1 Model M14

At the time of delivery, the securing bolts, inlet screw couplings and plug screws are supplied with the pump in loose condition,

together with the appropriate seals. Depending on the application, minor assembly work may be required before

commissioning.

-In case of the hose connection model, the enclosed screw couplings must be mounted. Subsequently, the grease

pump's supply and return lines must be connected to the carrier's hydraulic system via a bypass line. G1/4“ screw

couplings are required for the connection of the oil and lubricant lines.

-In case of the flange connection model, the G1/4” threads must be closed by the enclosed plug screws and packing

rings. The enclosed O-rings are used to seal the flange connections.

8.2 Model M16

The securing bolts are supplied with the pump in loose condition at the time of delivery. The inlet couplings are already

mounted. Only the grease pump’s supply and return lines must be connected to the carrier’s hydraulic system with a bypass

line.

Fig. 1: Fig. 2:

HAMAX compact design M14: HAMAX compact design M16:

Optional

version

only for

cartridge type Ss

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

Grease nipple for manual greasing available

A manual lubrication is necessary at temperatures below 0°C, until the operating temperature is reached

and the pump operates independently.

Two different lubricant outlets possible (at model M14)

The pump’s supply connector comprises a filter and a orifice to limit the supply flow. Both elements are

interchangeable.

The return socket may be subject to a max. back pressure of 0 bar . This value should not be435 psi (3 )

exceeded, as otherwise the pump can’t work optimally.

10. Hydraulic circuit diagram:

9. Technical data

Hydraulic motor:

Supply: Hydraulic hammer circuit, 870-4641 psi ()60-320 bar

Difference pressure in operation: min. 435 psi ()30 bar

Admissible return pressure: max. 435 psi ()30 bar

Volume flow drive medium: 0,21-0,74 gal/min (0,8 2,8 l/min-)

Preset speed of the eccentric 14 r.p.m.

[ 68°F ( )with oil ISO VG 46 at 20° C and a volume flow of the drive medium

of 1,5 l/min)0,4 gal/min ( ]

Hydraulic oil: ISO VG 32-100

Temperature range: -4°F bis +158°F ()-20°C to +70°C

Speed can be adjusted with throttle

Pumping element:

Delivery rate/ stroke PE120FH 0,12 cm³K

Default stroke number: 14 strokes/min

Stroke number can be adjusted with throttle

General:

Weight: approx. 10,1 lbs (4,6 )kg

Lubricant container: Cartridge

Cartridge: M14: Type F, J or S

M16: Type L

Lubricant: EP-grease without solid contents

or chisel pastes

up to NLGI class 2

The following chisel pastes are permitted for the use with

this grease pump. Additionally please also observe the

regulations of the machine manufacturer.

BEKA Meißelpaste

Baier + Köppel GmbH + Co. KG

KAJO Meißelpaste

KAJO GmbH

EUROL chisel paste -

EUROL Mineralöl Handelsges. m. b. H.

NILS chisel paste

Nils Italia S. r. L.

Fuchs Lubritech chisel paste

Fuchs Lubritech GmbH

BERULUB HTM paste

Carl Bechem GmbH

Anderol Lorax

Anderol Italia S. r. L.

Kompressol Meißelpaste

Kompressol-Oel Verkaufs GmbH

Motorex Meißeltrannpaste 183

Bucher AG Langenthal

Motorex Schmiertechnik

1: Filter

2: Orifice

3: Throttle

4: Hydraulic motor

5: ingPump element

43 2 1

PLubricant

ROil

Oil

Cartridge

Oil

e. g. hydraulic hammer

Caution!

Notice!

Caution!

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

11. Assembly of the pump

The pump can be positioned with the cartridge vertically suspended . If the cartridge is inoptionally or in an upright position

vertical position, it must be ensured that neither dirt nor other contamination may fall into the intake area below the cartridge.

The location and type of installation of the pump must be coordinated with the manufacturer of the carrier

unit.

Before commissioning the unit, fill the lubricant lines via the grease nipple (pos. 5 )!, fig. 1 and fig. 2

11.1 Connection of the pump (Model M14 - fig. 3)

11.1.1 Hose connection model:

First close the bore-holes for the flange connection model F1-F3 (fig. ) on the back of the pump by means3

of the hex. socket screw M4x12 supplied, using the Cu seals 4x8x1.

The O rings 9x2.5, plug screws G1/4 and packing rings 13x18x1.5 are not required for this application.-

The lubricant is connected to the S1 connection (fig. 3) in the standard version. Connect a bypass line to the hydraulic system

of the carrier unit for supply of the grease pump - the pressure line at S3 (fig. 3) and the return at S2 (fig. 3). Two hex. bolts

M14x110 with lock washers are included in the scope of supply for fastening the pump. These must be tightened using a

torque wrench (110 Nm).

11.1.2 Flange connection model:

Drill the connection and attachment bores according to the drilling pattern in the lower right of fig. 3.

First close the bore-holes for the hose connection model S1-S3 on the pump by means of the plug screws

G1/4 enclosed to it, using the Cu seals 13x18x1.5

Check whether the connecting bore-holes are in the required area according to the drill pattern in fig. .3

Insert the O rings 9x2.5 supplied in the bore-holes F1-F3, ensuring maximum tidiness in the area of the sealing surfaces! Two-

hex. bolts M14x110 with lock washers are included in the scope of supply for fastening the pump. These must be tightened

using a torque wrench (110 Nm).

11.2 Connection of the pump (Model M16 - fig. 3)

To supply the grease pump, connect a bypass line to the hydraulic system of the carrier unit - the supply line at S3 (fig. ) and4

the return line at S2 (fig. ). Two hex. bolts M16x120 with lock washers are included in the scope of supply for fastening the4

pump. These must be tightened using a torque wrench (110 Nm).

Caution!

Notice!

...a product of BEKA

BAL2576_HAMAX_Kompakt_0719EN

11.3 Installation dimensions for model M14

Fig. 3:

View "Z”

Lubricant connector

Flange connection

(Ø13,8)

Hydraulic return socket,

Flange connection

(Ø13,8)

Hydraulic supply socket

Flange connection

(Ø13,8)

Lubricant connector

Hose line

Hydraulic return socket,

Hose line

Hydraulic supply socket,

Hose line

Ø7

150

119

15,5

The connection bore-hole

(min. Ø4 mm) must be

located in this area.

Drilling pattern

for performing the flange connection:

Ø8

131

12 107

170

(37)

15,5

150

Ø13,8

69 M14

32,5

18 20

Cartridge holder

11.4 Installation dimensions 16for model M

Fig. 4:

Lubricant connector

Hydraulic return socket

Hydraulic supply socket

View „Y“

Ø8

141

12 96

170

(42,5)

18 20

13 32,5

69 M16

This manual suits for next models

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