Beissbarth Start Line MT 601 D User manual

Start Line MT 601 D

Radwuchtmaschinen

Wheel Balancers

Originalbetriebsanleitung

Radauswuchtmaschine

Original instructions

Wheel Balancing Machine

Notice originale

Banc d‘équilibrage de roues

Manual original

Máquina de equilibrado de ruedas

Istruzioni originali

Equilibratrice per ruote

Manual original

Máquina de balanceamento de rodas

1 695 600 538 2016-07-27|

| Start Line MT 601 D | 23 en

Contents English

1. Symbols used 24

1.1 In the documentation 24

1.1.1 Warning notices -

Structure and meaning 24

1.1.2 Symbols in this documentation 24

1.2 On the product 24

1.3 Safety Instructions 24

2. User information 25

2.1 Important notes 25

2.2 Safety instructions 25

2.3 Electromagnetic compatibility (EMC) 25

3. Product description 25

3.1 Intended use 25

3.2 Prerequisites 25

3.3 Device description 26

3.4 Accessories supplied 26

4. Initial commissioning 27

4.1 Unpack the MT 601 D 27

4.2 Setting up the MT 601 D 27

4.3 Fitting the wheel-guard hood 27

4.4 Power socket 28

4.5 Checking direction of rotation 28

4.6 MT 601 D calibration 28

5. Fitting and removing ﬂange 29

5.1 Fitting ﬂange 29

5.2 Removing ﬂange 29

6. Fitting and removing wheel 29

6.1 Clamping the wheel 29

6.1.1 Clamping on correct side 29

6.1.2 Clamping on opposing side 30

6.1.3 Clamping with special ﬂange 30

6.2 Removing the wheel 30

7. Program layout 31

7.1 Display 31

7.2 Control buttons 31

7.3 Keystroke combination for changing between

functions 32

7.4 Balancing programs 32

7.5 Standard program for input of rim data 32

7.6 Input of rim data for ALUS 34

8. Balancing the wheel 34

8.1 Occupied area 34

8.2 Measuring imbalance 35

8.3 Attaching balance weights 35

8.3.1 Standard procedures for clip-on weights

and adhesive weights 35

8.3.2 ALUS balancing mode 35

8.3.3 Splitting the balance weights (HID

program) 35

8.4 Attaching the clip-on weights 36

8.5 Attaching adhesive balance weights 36

9. Imbalance minimization 37

10. Adjustment 37

11. Faults 38

12. Service 39

12.1 Cleaning and Maintenance 39

12.2 Spare and wearing parts 39

12.3 Self-calibration 39

12.3.1 Self-calibration of system 39

12.3.2 Automatic self calibration of the rim-

distance gage 39

12.4 Self-inspection 40

12.5 Structure and setting of pressure sensor 40

12.6 Adjusting the belt tension 40

12.7 Changing the fuse 40

13. Decommissioning 41

13.1 Temporary shutdown 41

13.2 Change of location 41

13.3 Disposal and scrapping 41

13.3.1 Substances hazardous to water 41

13.3.2 MT 601 D and accessories 41

14. Technical parameters 41

14.1 MT 601 D 41

14.2 Size and weight 41

14.3 Operating range 41

14.4 Temperatures and operating range 41

1 695 600 538 2016-07-27|

24 | Start Line MT 601 D | Symbols useden

1.3 Safety Instructions

Please read the manual before operation.

Please wear eye protection.

Rotating equipment, exercise caution.

1. Symbols used

1.1 In the documentation

1.1.1 Warning notices -

Structure and meaning

Warning notices warn of dangers to the user or people

in the vicinity. Warning notices also indicate the con-

sequences of the hazard as well as preventive action.

Warning notices have the following structure:

Warning

symbol

KEY WORD – Nature and source of hazard!

Consequences of hazard in the event of fail-

ure to observe action and information given.

¶Hazard prevention action and information.

The key word indicates the likelihood of occurrence and

the severity of the hazard in the event of non-observance:

Key word Probability of

occurrence

Severity of danger if in-

structions not observed

DANGER Immediate impend-

ing danger

Death or severe injury

WARNING Possible impending

danger

Death or severe injury

CAUTION Possible dangerous

situation

Minor injury

1.1.2 Symbols in this documentation

Symbol Designation Explanation

!Attention Warns about possible property damage.

iInformation Practical hints and other

useful information.

Multi-step

operation

Instruction consisting of several steps.

eOne-step

operation

Instruction consisting of one step.

 Intermediate

result

An instruction produces a visible inter-

mediate result.

"Final result There is a visible final result on com-

pletion of the instruction.

1.2 On the product

!Observe all warning notices on products and ensure

they remain legible.

Information on the rating plate

Product designation, 10-digit material number; volt-

age (V), setting (Hz), installed load (kW); current (A),

maximum supply pressure (kPa), protection class (IP);

year of manufacture; CE mark; 13-digit material num-

ber and machine model; barcode.

Disposal

Dispose of used electrical and electronic

devices, including cables, accessories and

batteries, separately from household waste.

Prescribed voltage supply

Information on the voltage set and safety warning.

DANGER – Exposure of live parts on open-

ing the MT 601 D!

Risk of (fatal) injury or heart failure from

electric shocks on contact with live compo-

nents (e.g. master switch, printed circuit

boards).

¶Work on electrical installations or equip-

ment is only to be performed by qualified

electricians or trained personnel under the

guidance and supervision of an electrician.

¶Disconnect the MT 601 D from the mains

before opening.

Direction of wheel rotation

Wheel must turn in direction indicated.

(see chapter "Checking the direction of

rotation")

1 695 600 538 2016-07-27|

User information | Start Line MT 601 D | 25 en

2. User information

2.1 Important notes

Important information on copyright, liability and warran-

ty provisions, as well as on equipment users and com-

pany obligations, can be found in the separate manual

"Important notes on and safety instructions for Beissbarth

Tire Equipment". These instructions must be

carefully studied prior to start-up, connection and opera-

tion of the MT 601 D and must always be heeded.

2.2 Safety instructions

All the pertinent safety instructions can be found in

the separate manual "Important notes on and safety

instructions for Beissbarth Tire Equipment". These

instructions must be carefully studied prior to start-up,

connection and operation of the MT 601 D and must

always be heeded.

2.3 Electromagnetic compatibility (EMC)

The MT 601 D satisfies the requirements of the EMC

directive 2004/108/EG.

iThe MT 601 D is a class/category A product as

defined by EN 61 326. The MT 601 D may cause

high-frequency household interference (radio inter-

ference) so that interference suppression may be

necessary. In such cases the user may be required to

take the appropriate action.

3. Product description

3.1 Intended use

The MT 601 D is a wheel balancing machine featuring

mechanical wheel clamping for the balancing of car,

light van and motorcycle wheels with a rim diameter of

10" - 27" and a rim width of 1" - 20".

The MT 601 D is to be used exclusively for this purpose

and solely for the range of applications speciﬁed in

these instructions. Any other purpose is not consistent

with the intended use and is therefore not permissible.

iThe manufacturer cannot accept any liability for pos-

sible damage arising from improper use.

3.2 Prerequisites

The MT 601 D must be installed on a flat surface

made of concrete or similar material and anchored in

position.

!An uneven or vibrating surface can lead to inaccu-

rate unbalance measurements.

!Any uneven floors or that do not meet the previously

expressed safety requisites relieve the manufactur-

er from any liability for damages to persons and/or

property.

!1) * These dimensions refer to standard rims (A); for

rims with a special shape (B - C), special accesso-

ries should be used.

Fig. 1: Rim types

1 695 600 538 2016-07-27|

26 | Start Line MT 601 D | Symbols useden

3.3 Device description

Fig. 2: Product introduction

Item Designation Function

1 Display panel Display of measuring results

2 Control panel Operation of the MT 601 D

3 Shelf Shelf for balance weights and accessories.

4 On/Off switch Switching power On/Off

5 Clamping tool holders Attaching spare parts and cones

6 Brake pedal Blocking of wheel while attaching or removing wheel weights

7 Retaining tabs For fastening to the floor

8 flange Fasten wheel.

9 Rim-distance gage

(electronic)

RRecords rim distance and rim diameter.

RDetermines positions for attachment of adhesive balance weights.

10 Wheel guard RProtects operator against flying particles (e.g. dirt, water).

RStarting and stoppin measurement

11 Cover plate Storing & reconditioning the weights

3.4 Accessories supplied

Name Order number

Large flange 0530201001

Small cone 0530201016

Cone 2 0530201037

Cone 3 0530201038

Cone 4 0530201039

Spacer plate, large 020601001

Quick-action clamping nut 020601003

Wrench, waf 12 022102001

Wrench, waf 6 022102002

Wrench, waf 4 022102003

Wrench, waf 3 022102004

Name Order number

Balance weight pliers 022102005

Spring 020701012

Weights100g 022102006

Weights50g 022102010

Weights35g 022102011

Weights10g 022102013

Weights5g 022102027

Measuring compass 020601004

Adhesive weights remover 020601105

Allen key 022102035

hexagon socket head bolt 030201064

1 695 600 538 2016-07-27|

Initial commissioning | Start Line MT 601 D | 27 en

4. Initial commissioning

4.1 Unpack the MT 601 D

1. Remove the steel band and fasteners.

2. Carefully lift off the packaging.

3. Remove the accessories and packaging material

from the packaging unit.

iCheck that the MT 601 D and the accessories are in

proper working order and that there are no visi-

ble signs of component damage. In case of doubt,

do not commission the unit and consult customer

service.

iDispose of the packaging material at an appropriate

collection site.

4.2 Setting up the MT 601 D

1. Unfasten locating screw on MT 601 D.

2. Attach hoisting strap as shown in illustration. The

hoisting strap must be at least the same length, and

must have enough load-bearing capacity (at least

100kg).

Fig. 3: Lifting the wheel balancer

Warning of damage or wrong lifting gear

Risk of injury if MT 601 D falls.

¶Please check hoisting strap before

attaching it.

¶Secure the hoisting strap.

¶Lift the MT 601 D carefully.

3. MT 601 D must never be lifted by the flange shaft.

After lifting, set down at prepared installation lo-

cation and pay attention to the minimum specified

distance.

Fig. 4: Wheel balancer installation location

iFor safety reasons, the installation location must be

500mm away from the wall.

4. MT 601 D must be secured to the ground with ex-

pansion bolts. Measuring errors will occur if it is not

fixed firmly.

4.3 Fitting the wheel-guard hood

1. Remove nut from support bracket on the 2 wheel-

guard hoods, then remove the support bracket.

Fig. 5: Unfastening the guard hood

1 695 600 538 2016-07-27|

28 | Start Line MT 601 D | Initial commissioningen

4.4 Power socket

!MT 601 D must not be connected to the power

supply unless its voltage is the same same as that

specified on the rating plate.

1. Check to ensure that power supply is at the same

voltage as specified on the rating plate.

2. Check the usual standard for machines and ensure

that the power connector and power port on cus-

tomer premises both comply with that standard.

3. Connect up to power supply.

4. Connect switch connector of wheel-guard cover.

Fig. 8: Connect switch connector of wheel-guard cover

2. Attaching the wheel-guard hood and hood bracket.

Fig. 6: Fitting the wheel-guard hood

3. Install wheel-guard hood in support and tighten the

screw.

4. Install support bracket 2, then install the plate as

shown in the following Figure.

Fig. 7: Installing the support bracket

4.5 Checking direction of rotation

1. Check whether the MT 601 D is properly connected

to the mains.

2. Switch on the MT 601 D at the on/off switch.

3. Close the wheel-guard hood.

Flange shaft rotates.

!If flange shaft does not rotate, press button <???>.

iIf the direction of rotation is incorrect the MT 601 D

comes to an immediate halt and the error message

ERR 3 is displayed.

4. Check direction of rotation of flange shaft.

iThe correct direction of rotation is indicated by a label

on the right side of the MT 601 D.

4.6 MT 601 D calibration

!Calibration must be performed after initial commis-

sioning.

1. Calibrate the flange.

2. Calibrate rim-distance gage.

3. Calibrate MT 601 D.

4. Perform reference measurement.

iThe calibration is described in the section "Calibra-

tion".

1 695 600 538 2016-07-27|

Fitting and removing ﬂange | Start Line MT 601 D | 29 en

5. Fitting and removing flange

5.1 Fitting flange

1. Actuate pedal.

Flange shaft blocked.

2. Screw lead screw into flange shaft.

3. Install the M14 screw.

Fig. 9: Installing the lead screw

4. Use Allen key to tighten until there is no clearance

between lead screw and flange, i.e. until tight.

"Screw connection established

iInstall until "0" marks on flange shaft and lead screw

are aligned.

5.2 Removing flange

1. Actuate pedal.

Flange shaft blocked.

2. Turn wrench anti-clockwise until lead screw and

flange shaft disconnect from one another.

Fig. 10: Removing ﬂange

6. Fitting and removing wheel

WARNING - wheel may slip!

Risk of crushing of fingers and other body

parts when attaching and removing wheel.

¶Wear protective gloves.

¶Wear safety shoes

¶Do not place finger(s) between wheel and

flange shaft.

¶Heavy wheels should always be handled

by two people.

6.1 Clamping the wheel

6.1.1 Clamping on correct side

iThe usual clamping method is with aligned sides, a

quick and easy operation suitable for normal steel

rims. This method can only be used on steel rims

where distortion is not serious.

1. Push wheel onto flange shaft with internal face onto

lead screw.

2. Fit suitable cone (small surface facing inwards).

3. Press quick-locking nut, then rotate quick locking

nut on the flange shaft.

4. Release clamping device, then rotate quick locking

nut clockwise.

Fig. 11: Install wheel on correct side

1 695 600 538 2016-07-27|

30 | Start Line MT 601 D | Initial commissioningen

6.1.2 Clamping on opposing side

iChoose opposing side for clamping if the wheel is

badly distorted outside its central holder because

this process assures precise clamping action be-

tween the internal face of the steel rim mounting

and the flange shaft. It is also suitable for alloy rims,

especially for thick rims.

1. Attach spring to flange shaft.

2. Install a suitable cone (small surface facing out-

wards).

3. Install tire on flange shaft (locating surface of wheel

rim facing outwards).

4. Install with quick locking nut and big spacer plate.

5. Press down quick clamping tool, and rotate quick

locking nut onto lead screw.

6. Release clamping device, then rotate quick locking

nut clockwise.

Fig. 12: Clamping with spacer plate (large)

6.1.3 Clamping with special flange

iThe clamping method is suitable for wheels on

which the centre bore diameter is larger than the

diameter of the shaft flange.

1. Secure the flange to the lead screw (in any posi-

tion).

2. Fit tire to lead screw (locating surface of wheel rim

facing inwards).

3. Install a suitable cone (small surface facing out-

wards).

4. Press down quick clamping tool, and rotate quick

locking nut onto lead screw.

5. Release clamping device, then rotate quick locking

nut clockwise.

Fig. 13: Locating the wheel with a special ﬂange

6.2 Removing the wheel

1. Turn quick locking nut anti-clockwise.

2. Loosen and remove quick locking nut while holding

the tire.

3. Remove wheel.

Table of contents

Other Beissbarth Wheel Balancer manuals

Beissbarth

Beissbarth MICROTEC 810 User manual

Beissbarth

Beissbarth MT ZERO 6 LCD Quick guide

Beissbarth

Beissbarth MT 788 User manual

Popular Wheel Balancer manuals by other brands

Corghi

Corghi PROLINE 640 manual

IDEAL

IDEAL IWA-60-1500-K manual

Snap-On

Snap-On WBM250 user manual

Atlas Equipment

Atlas Equipment WB55 Installation & operation manual

Urrea

Urrea BAL24A user manual

Mondolfo Ferro

Mondolfo Ferro MT 2450 Technical & service manual

Hofmann

Hofmann geodyna 6900-2p Operation manual

CEMB

CEMB K22 Use and maintenance manual

Hofmann

Hofmann POWER CLAMP features Additional instructions

Desoutter

Desoutter Industrial Tools DU Series user manual

HPA-Faip

HPA-Faip B 235 Evo Operator's manual

Hofmann

Hofmann megaspin 300 Operating instructions manual

Bonica

Bonica BC988 Operation manual

Snap-On

Snap-On EEWB304B Operation instructions

Dannmar

Dannmar DB-70 Installation and operation manual

Mountz

Mountz MZ-3A Operation instructions

John Bean

John Bean VPI System Operation instructions

PREVOST

PREVOST BAL 250300F operating manual