Beisler 2112/5 User manual
Operating Instructions
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Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2020
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE
Table of Contents
Operating Instructions 2112-5 - 00.0 - 02/2020 1
1 About these instructions ........................................................... 3
1.1 For whom are these instructions intended?.................................. 3
1.2 Representation conventions – symbols and characters ............... 3
1.3 Other documents .......................................................................... 5
1.4 Liability.......................................................................................... 5
2 Safety........................................................................................... 7
2.1 Basic safety instructions ............................................................... 7
2.2 Signal words and symbols used in warnings................................ 8
3 Machine description................................................................. 11
3.1 Components of the machine....................................................... 11
3.2 Proper use .................................................................................. 12
3.3 Declaration of Conformity ........................................................... 13
4 Operation................................................................................... 15
4.1 Switching on and off the machine............................................... 15
4.2 Operating the machine head ...................................................... 16
4.3 Function sequences ................................................................... 16
4.3.1 Sewing on the pocket facing....................................................... 17
4.3.2 Lapping the left fly piece to the left trouser component .............. 21
4.3.3 Sewing the right fly piece onto the right trouser component....... 24
4.3.4 Lapping the wing pocket to the left trouser component .............. 27
4.3.5 Lapping the right wing pocket to the right trouser component.... 29
4.4 Quick stitch width adjustment (stitch width adjustment) ............. 32
4.5 Controlling the machine cycle..................................................... 33
4.5.1 Controlling the machine cycle in Mode 00.................................. 34
4.5.2 Controlling the machine cycle in Mode 01.................................. 35
4.5.3 Controlling the machine cycle in Mode 02.................................. 36
4.5.4 Controlling the machine cycle in Mode 03.................................. 36
4.5.5 Controlling the machine cycle in Mode 04.................................. 37
4.5.6 Controlling the machine cycle in Mode 05.................................. 38
4.5.7 Controlling the machine cycle in Mode 06.................................. 39
4.5.8 Controlling the machine cycle in Mode 07.................................. 40
4.6 Initializing the loading process.................................................... 41
4.7 Moving the machine to the zero position .................................... 41
4.8 Stopping the seam program ....................................................... 41
4.9 Standard sewing programs ........................................................ 42
5 Programming ............................................................................ 45
5.1 Selecting a seam program.......................................................... 46
5.2 Activating additional seam numbers........................................... 47
5.3 Operating the stacker ................................................................. 47
5.4 Activating the needle thread clamp ............................................ 48
5.5 Initializing the day counter .......................................................... 48
5.6 Checking the cutters................................................................... 49
5.6.1 Checking the cutters................................................................... 49
5.6.2 Winding the hook thread............................................................. 50
6 Maintenance.............................................................................. 51
6.1 Cleaning ..................................................................................... 52
6.2 Lubricating .................................................................................. 53
Table of Contents
2Operating Instructions 2112-5 - 00.0 - 02/2020
6.3 Servicing the pneumatic system................................................. 54
6.3.1 Adjusting the operating pressure................................................ 54
6.3.2 Draining the water-oil mixture..................................................... 55
6.3.3 Cleaning the filter element.......................................................... 56
6.4 Parts list...................................................................................... 57
7 Setup.......................................................................................... 59
7.1 Checking the scope of delivery................................................... 59
7.2 Removing the transport locks ..................................................... 59
7.3 Aligning the stand ....................................................................... 60
7.4 Electrical connection................................................................... 61
7.5 Pneumatic connection ................................................................ 62
7.5.1 Assembling the compressed air maintenance unit ..................... 62
7.5.2 Adjusting the operating pressure................................................ 63
7.6 Connecting the vacuum device .................................................. 64
7.7 Performing a test run .................................................................. 65
8 Decommissioning..................................................................... 67
9 Disposal..................................................................................... 69
10 Troubleshooting ....................................................................... 71
10.1 Customer Service ....................................................................... 71
10.2 Messages of the software........................................................... 71
10.3 Errors in sewing process ............................................................ 75
11 Technical data........................................................................... 77
11.1 Data and characteristic values ................................................... 77
11.2 Requirements for fault-free operation......................................... 77
About these instructions
Operating Instructions 2112-5 - 00.0 - 02/2020 3
1 About these instructions
These instructions have been prepared with utmost care. They contain in-
formation and notes intended to ensure long-term and reliable operation.
Should you notice any discrepancies or if you have improvement requests,
then we would be glad to receive your feedback through Customer
Service (p. 71).
Consider these instructions as part of the product and keep it easily
accessible.
1.1 For whom are these instructions intended?
These instructions are intended for:
• Operators:
This group is familiar with the machine and has access to the
instructions. Specifically, chapter Operation (p. 15) is important
for the operators.
• Specialists:
This group has the appropriate technical training for performing
maintenance or repairing malfunctions. Specifically, the chapter
Setup (p. 59) is important for specialists.
Service Instructions are supplied separately.
With regard to minimum qualification and other requirements to be met
by personnel, please also follow the chapter Safety (p. 7).
1.2 Representation conventions – symbols and characters
Various information in these instructions is represented or highlighted
by the following characters in order to facilitate easy and quick
understanding:
Proper setting
Specifies proper setting.
Disturbances
Specifies the disturbances that can occur from an incorrect adjustment.
Cover
Specifies which covers must be disassembled in order to access the com-
ponents to be set.
About these instructions
4Operating Instructions 2112-5 - 00.0 - 02/2020
Steps to be performed when operating the machine (sewing and
equipping)
Steps to be performed for service, maintenance, and installation
Steps to be performed via the software control panel
The individual steps are numbered:
First step
Second step
The steps must always be followed in the specified order.
Lists are marked by bullet points.
Result of performing an operation
Change to the machine or on the display/control panel.
Important
Special attention must be paid to this point when performing a step.
Information
Additional information, e.g. on alternative operating options.
Order
Specifies the work to be performed before or after an adjustment.
References
Reference to another section in these instructions.
Safety Important warnings for the user of the machine are specifically marked.
Since safety is of particular importance, hazard symbols, levels of
danger and their signal words are described separately in the chapter
Safety (p. 7).
Location
information
If no other clear location information is used in a figure, indications of right
or left are always from the user's point of view.
1.
2.
…
•
About these instructions
Operating Instructions 2112-5 - 00.0 - 02/2020 5
1.3 Other documents
The machine includes components from other manufacturers. Each man-
ufacturer has performed a hazard assessment for these purchased parts
and confirmed their design compliance with applicable European and na-
tional regulations. The proper use of the built-in components is described
in the corresponding manufacturer's instructions.
1.4 Liability
All information and notes in these instructions have been compiled in
accordance with the latest technology and the applicable standards and
regulations.
Dürkopp Adler cannot be held liable for any damage resulting from:
• Breakage and transport damages
• Failure to observe these instructions
• Improper use
• Unauthorized modifications to the machine
• Use of untrained personnel
• Use of unapproved parts
Transport
Dürkopp Adler cannot be held liable for breakage and transport damages.
Inspect the delivery immediately upon receiving it. Report any damage
to the last transport manager. This also applies if the packaging is not
damaged.
Leave machines, equipment and packaging material in the condition in
which they were found when the damage was discovered. This will ensure
any claims against the transport company.
Report all other complaints to Dürkopp Adler immediately after receiving
the product.
About these instructions
6Operating Instructions 2112-5 - 00.0 - 02/2020
Safety
Operating Instructions 2112-5 - 00.0 - 02/2020 7
2 Safety
This chapter contains basic information for your safety. Read the instruc-
tions carefully before setting up or operating the machine. Failure to do so
can result in serious injury and property damage.
2.1 Basic safety instructions
The machine may only be used as described in these instructions.
These instructions must be available at the machine's location at all times.
Work on live components and equipment is prohibited. Exceptions are
defined in the DIN VDE 0105.
For the following work, switch off the machine at the main switch or
disconnect the power plug:
• Replacing the needle or other sewing tools
• Leaving the workstation
• Performing maintenance work and repairs
• Threading
Missing or faulty parts could impair safety and damage the machine.
Only use original parts from the manufacturer.
Transport Use a lifting carriage or stacker to transport the machine. Raise the
machine max. 20 mm and secure it to prevent it from slipping off.
Setup The connecting cable must have a power plug approved in the relevant
country. The power plug may only be assembled to the power cable by
qualified specialists.
Obligations
of the operator
Follow the country-specific safety and accident prevention regulations and
the legal regulations concerning industrial safety and the protection of
the environment.
All the warnings and safety signs on the machine must always be in legible
condition. Do not remove!
Missing or damaged warnings and safety signs must be replaced
immediately.
Requirements
to be met by
the personnel
Only qualified specialists may be used for:
• Setting up the machine/putting the machine into operation
• Performing maintenance work and repairs
• Performing work on electrical equipment
Only authorized persons may work on the machine and must first have
understood these instructions.
Safety
8Operating Instructions 2112-5 - 00.0 - 02/2020
Operation Check the machine during operating for any externally visible damage.
Stop working if you notice any changes to the machine. Report any chang-
es to your supervisor. Do not use a damaged machine any further.
Safety
equipment
Safety equipment should not be disassembled or deactivated. If it is essen-
tial to disassemble or deactivate safety equipment for a repair operation, it
must be assembled and put back into operation immediately afterward.
2.2 Signal words and symbols used in warnings
Warnings in the text are distinguished by color bars. The color scheme is
based on the severity of the danger. Signal words indicate the severity of
the danger.
Signal words Signal words and the hazard they describe:
Symbols The following symbols indicate the type of danger to personnel:
Signal word Meaning
DANGER (with hazard symbol)
If ignored, fatal or serious injury will result
WARNING (with hazard symbol)
If ignored, fatal or serious injury can result
CAUTION (with hazard symbol)
If ignored, moderate or minor injury can result
CAUTION (with hazard symbol)
If ignored, environmental damage can result
NOTICE (without hazard symbol)
If ignored, property damage can result
Symbol Type of danger
General
Electric shock
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