Beechcraft TRAVEL AIR 95 Install guide

eecheraft

TRAVEL

AIR

95 (TD-2 thru TD-302)

B95 (TD-303 thru TD-452)

B95A (TD-453 thru TD-533)

D95A (TD-534 thru TD-707)

E95 (TD-708 thru TD-721)

SHOP MANUAL

95-590001-1 C95-590001-1 C4

Reissued: September 15, 1967 Revised: June 24, 1983

PUBLISHED BY

COMMERCIAL PRODUCT SUPPORT

BEECH AIRCRAFT CORPORATION

WICHITA, KANSAS 67201

U. S. A.

Member of GAMA

General Avianon ARaytheon Company

Manyforturers Association

Listed below are the pages required for this publication. with effectivity current through the revision and or retssue code shown

on the lower right corner of this page and on the title page. Each page is followed by an entry that denoles whether the page

sstill as onginally issued or is apart of some later revision or reissue

Always destroy superseded pages when you insert revised pages.

CReissue September 15, 1967

01 Revision November 30, 1976

C2 Revision November 4, 1977

C3 Revision August 10, 1978

C4 Revision June 24, 1983

EFFECTIVE PAGES

Title Page C4 June 24, 1983 4-7 and 4-8 C4 June 24, 1983

APage C4 June 24, 1983 4-9 and 4-10 CSeptember 15, 1967

ithru iv C3 August 10, 1978 4-10A C3 August 10, 1978

1-1 C4 June 24, 1983 4-11 C3 August 10, 1978

1-3 thru 1-6 CSeptember 15, 1967 4-12 and 4-12A C4 June 24, 1983

2-1 thru 2-8 CSeptember 15, 1967 4-13 thru 4-20 C September 15, 1967

2-9 C4 June 24, 1983 5-1 thru 5-17 C September 15, 1967

2-10 thru 2-20 CSeptember 15, 1967 5-18 thru 5-23 C3 August 10, 1978

3-1 CSeptember 15, 1967 6-1 thru 6-11 CSeptember 15, 1967

3-2 and 3-2A C*4 May, 1970 6-12 AMEND 111March, 1969

3-3 thru 3-4 CSeptember 15, 1967 6-13 thru 6-38 CSeptember 15, 1967

3-5 C2 November 4, 1977 6-39 AMEND III March, 1969

3-6 CSeptember 15, 1967 6-40 thru 6-47 CSeptember 15, 1967

3-6A and 3-6B C1 November 30, 1976 6-48 AMEND lil March, 1969

3-7 C2 November 4, 1977 6-49 thru 6-60 C September 15, 1967

3-8 CSeptember 15, 1967 7-1 thru 7-3 C3 August 10, 1978

3-9 C1 November 30, 1976 8-1 C3 August 10, 1978

3-10 thru 3-15 CSeptember 15, 1967 8-2 C3 August 10, 1978

3-16 and 3-17 C/6 October, 1971 8-3 CSeptember 15, 1967

3-18 thru 3-74 CSeptember 15, 1967 8-4 C3 August 10, 1978

4-1 CSeptember 15, 1967 8-5 C4 June 24, 1983

4-2 thru 4-6G C4 June 24, 1983

Basic publications are assigned apart number which appears on the title page with the date of the issue. Subsequent

revisions are identified by the addition of arevision code after the part number Al after apart number denotes the first

revision to the basic publication, A2 the second. etc. Occasionally, it is necessary to completely reissue and reprint a

publication for the purpose of obsoleting aprevious issue and outstanding revisions thereto. As these replacement reissues

are made, the code will also change to the next successive letter of the alphabet at each issue. For example. Bfor the first

reissue. Cfor the second reissue, etc.

When ordering a manual, give the basic number. and the reissue code when applicable. if acomplete up-to-date publication is

desired. Should only revision pages be required, give the basic number and revision code for the particular set of revision

pages you desire.

ALPHABETICAL INDEX

95 SHOP MANUAL

Bleeding the Brake System (Cont. )Clearances, Hangar .....2-2

AGravity ...... . .3-20 Correspondence I-I

Pressure . . .3-21, illus. 3-21 Cowl Flap Adjustment ....3-37

Blower, Removal and Installation of Cylinder Removal and Instal-

Cabin Heater ... . 4-15 lation, Brake Master . . .4-14

Access Openings Boot Repair, Surface Deicer ..3-54

Fuselage . . . . .illus. 2-5 Brake System . . ...illus. 3-22 O

Wing .......illus. 2-6 Bleeding .. . . . . .3-20

Accumulators, Propeller Un- Dual Systeth . . .. . 3-21

feathering, Servicing ...2-15 Gravity .. . . .. . 3-21 Dampener, Shimmy .. . . . 2-14

Actuators Pressure . . 3-21, illus. 3-21 Overhaul ..5-14, illus. 5-14

Aileron Trim Tab Over- Installation .. . .. . . 4-13 Reassembly. .5-15, illus. 5-14

haul ....5-19, illus. 5-19 Master Cylinder Deicer Boots

Elevator Trim Tab Over- Adjustment .. . . . . 3-21 Cleaning. .......2-19

haul .. . .5-19, illus. 5-19 Installation .. . . . .4-14 Surface

Flap Overhaul ..5-16, illus. 5-18 Overhaul ..5-16, illus. 5-15 Resurfacing ... . .3-52

Landing Gear Over- Removal . . . . . . 4-14 Repairs ...... . 3-54

haul ....5-12, illus. 5-13 Parking Brake. . . . . . 2-10 Installation and Removal .3-54

Removal and Installation .4-12 Adjustment . . . . . . 3-21 Stall Strip Instal-

Rudder Trim Tab Over- Overhaul . . 5-16, illus. 5-16 lation. .3-55, illus. 3-56

haul ....5-18, illus. 5-19 Removal. .. . ....4-13 Deicer System

Adjusting the Wing . . .. . 4-6 Servicing . . .. . . . 2-14 Automatic (Pump-Driven) .3-48,

Aft Window Removal and Installa- Wear Limits . . . ...3-23 illus. 3-49, 3-50

tion ........ . 4-19 Brush Wear Limit Pressure ..3-52, illus, 3-53

Alleron Generator . . . ....3-35 "Reservoir". ...2-15, 3-47,

Balancing ...3-10, illus. 3-11 Starter ...... . . 3-37 illus. 3-47, 3-48

Control System Rig- Bulb Replacement Guide . . . 2-20 Diagrams

ging .... . 3-7, illus. 3-8 Lubrication .... . illus. 2-8

Trimmer . . . . 3-9, illus. 3-8 Stations ... . ..illus. 2-4

Trim Tab Actuator CWiring ......illus. 6-1

Assembly 5-20, illus. 5-20 Dimensions of Aircraft . . illus. 2-3

Disassembly 5-19, illus. 5-20 Door, Cabin

Trim Tab Rigging. .3-7, illus. 3-8 Adjustment . . . . 3-23, 4-17

Aircraft Dimensions ...illus. 2-3 Cabin Door Estallation ..4-17, illus. 4-17

Aircraft Finishes .....2-17 Adjustment .. . ..3-23, 4-17 Removal. ..4-17, illus. 4-17

Air Filter Replacement, Gyro .3-31 Installation . . . 4-17, illus. 4-17 Teleflex Cable Removal

Alternator . . 3-35 Removal. ...4-17, illus. 4-17 and Installation ....4-15

Belt Tension .. . ...3-37 Teleflex Cable Installation Down Spring, Elevator

Troubleshooting .....3-61 and Removal ... . . 4-15 Installation .... . ..3-5

Anchoring and Mooring ... . 2-10 Window Removal and Loads . . . . . . . .3-5

Anti-ice System, Pro- bstallation ,,.. . .4-19 Dynamic Brake Relay, Removing

eller 3-56 illus. 3-57, 3-58 Cabin Heater Blower, Removal and Installing , . . . . . 4-13

''and Installation 4-15

Boot Installation .....3-56 •• • • •

2-15 Cabin Heater Removal

Servicing . . . . ..and Installation ... . . 4-14 E

Assist Step Adjustment ....3-23 Cable, Cabin Door Teleflex Removal

Automatic (Pump-Driven) Deicer and Installation . . . . . 4-15

System ..3-48, illus. 3-49, 3-50

Auxiliary Fuel Cell Removal and Cable Maintenance, Tachometer .3-38 Electrical Equipment Loca-

Installation . . . . ..,4-12 Carburetor tion .. . . . .illus. 3-36

Adjustment . . . . . . .3-40 Electrical Utilization Load

Installing . . . .....4-10 Chart. . . ... . ..3-37

Removal . . . . .. . 4-9 Elevator

Cells, Fuel Balancing ..3-12, illus. 3-13

Back Adjustment, Seat ... , 4-20 Auxiliary Removal and Controls Rigging .3-5, illus. 3-4

Balancing Control Surfaces , , 3-10 Installation . . .. . ,4-12 Down Springs

Aileron .. . .3-10, illus. 3-11 Main Removal and Installation ... . ..3-5

Elevator ....3-12, illus, 3-13 Installation ... . . . 4-11 Loads .... . ..3-5

Rudder ....3-14, illus. 3-15 Center Seat Removal and Tab Rigging ..3-5, illus. 3-4

Battery Troubleshooting ...3-63 Installation .. . .. . .4-20 Trim Tab Actuator Disassembly and

Beechcraft Supplementary Publica. Center Window Removal and Assembly . . .5-19. illus. 5-19

tions . . . . .....1-5 Installation . . . . . . . 4-19 Engine

Belt Tension, Alternator or Chart, Lubrication . . ...2-7 Controls Rigging .. . . . 3-47

Generator . . .. . 3-37 Cleaning Installing ..... . .4-2

Bendix Fuel Injection Trouble- Aircraft . . . . . . . . 2-19 Removing ...... . 4-2

shooting .....3-70 Deicer Boots . . ... . 2-19 Troubleshooting ... . 3-66

Bleeding the Brake System . . 3-20 Plastic Windows . . . . . 2-19 Engine Pump-Driven (Automatic)

Dual System ...3-21 Static Air System. 3-27, illus.3-28 Deicer Troubleshooting. . . 3-72

C3 i

95 SHOP MANUAL

Equipment Location, Electrical .3-36 haul ... . 5-16, illus. 5-17

External Power ... . .2-12 Gear, Landing

Main (Prior to

TD-252) . . .5-7, illus. 5-9

FMain (TD-252 and Jacking ....... . 2-10

after) . . 5-9, illus. 5-10, 5-11

Nose (Prior to

Fiberglass Component Repair. .5-23 TD-403) .. . 5-3, illus. 5-2 L

Fifth and Sixth Seat Nose (TD-403 and

Installation .. . . . . .4-20 after) .. . .5-5, illus. 5-6

Removal. .. . . . ..4-20 Generator LandingGear

Stowage ..., , .. . 4-20 Belt Tension ......3-37 Actuator

Filter, Heater Fuel Servicing .2-17 Brush Wear Limit ... . 3-35 Installation ...4-12

Filters, Replacement of Gyro Troubleshooting .....3-64 Overhaul. .5-12, illus. 5-13

Air .. . ..... . 3-31 Governor Adjusting, Propeller .3-47 Removal. ..4-12

Finishes,Aircraft ... . .2-17 GroundHandling DynamicBrakeRelayInstal-

Flare Fitting and Hose Fitting Anchoring and Mooring ...2-10 lation and Removal ..4-13

Torque Chart . . . . ..3-39 Hoisting .. . 2-10, illus. 2-11 Installation . . . . . .4-7

Flare Fuel Fitting Lubrica- Jacking ........2-10 Motor Installation and

tion , , . . . . illus. 3-39 Leveling ... . 2-10 Removal. . . . . .4-12

Flap Adjustment, Cowl . . . . 3-37 Parking Brake .. . . . . 2-10 Removal .. . . . .4-7

Flap Towing .. . .. . . . 2-10 Rigging ...3-16, illus. 3-17

Actuator Over. Gyro Air Filters, Replacement .3-31 Safety System .....3-18

haul . . . 5-16, illus. 5-18 Shock Strut . . . . . . 2-13

Control System Rig- Nose (TD-1 thru TD-402)

ging . . . . 3-7, illus. 3-6 HAssembly .5-4, alus. 5-2

Installation .... . ..4-6 Disassembly . . .5-3,

Motor Installation and illus. 5-2

Removal . . ....4-6 Hangar Clearances ... . . 2-2 Inspection and Parts

Motor Gearbox Over- Heater, Cabin Replacement . . 5-3

haul .. . 5-16, illus. 5-17 Blower, Removal and Wear Tolerances ..5-3

Position Indicator and Installation ... . . . 4-15 Nose (TD-403 and after)

Adjustment ..3-7, illus. 3-6 Cleaning . . .... . 3-25 Assembly .5-5, illus. 5-E

Removal. . . . . . ..4-6 Combustion Chamber and Disassembly .. . 5-5,

Forward L. H. Window Installation Radiator Inspection .. . 3-25 illus. 5-6

and Removal . . . . ..4-18 Control System .3-23, illus. 3-26 Wear Tolerances ...5-5

Front Seat Removal and Controls, Rigging. . . . . 3-24 Main (TD-1 thru TD-251)

Installation . . .. . ..4-20 Fuel Filter . . . . . . .2-17 Assembly .5-9, illus. 5-8

Fuel System . . illus. 3-41, 3-42, Fuel Discharge Nozzle Removal Disassembly . . . . 5-7

3-44, 3-45, 3-46 anctinstallation ... . 4-15 illus. 5-8

Cells Fuel Pump . . . . . . .2-17 Inspection and Parts

Auxiliary Removal and Ignitor Replacement ...5-7

Installation .....4-12 Installation and Removal .3-24 Wear Tolerances . . .5-7

Leak Test . . .. . .5-20 Ignitor Points .....3-24 Main (TD-252 and after)

Main Removal and Replacing Vibra- Assembly .. . .5-12,

Installation ....4-10A tor. ..3-25, illus. 3-25 illus. 5-10, 5-11

Repair .. . . . . .5-22 Installation . . ... . 4-14 Disassembly . . . . 5-9,

Discharge Nozzle, Cabin Overhaul . . . . . . 3-27 illus. 5-10, 5-11

Heater . . . .. . .4-15 Overheat Thermostat ..3-24 Wear Tolerances .. . 5-12

FlareFittingsInstallation. .3-39 PressureTest. . . . . 3-27 Troubleshooting. . . ..3-65

Injection System Adjust. Removal. ... . . . 4-14 Leading Edge Panel,

ment . . .... . .3-40 Solenoid Valve .. . . . 3-25 Installation .... . . .4-5

Pump, Removal and Spark Plug Clean- Leveling .. . . . . ..2-10

Installation . . . . ..4-10 ing . . . 3-24, illus. 3-24 Lightweight Automatic (Pump-

QuantityGages, Adjusting ..3-40 Spark Plug Gap . . . . 3-24 Driven) Deicer . . . 3-48,

Selector Valve Removal Troubleshooting . . . . 3-60 illus. 3-49, 3-50

and Installation . . ..4-10A Hoisting . . . . 2-10, illus. 2-11 Lightweight "Reservoir" Deicer

Servicing .. . .. . .2-13 Hose Inspection, Pitot System .3-29 System . . . ..2-15, 3-47,

Fuselage Access Openings. illus. 2-5 illus. 3-47, 3-48

Troubleshooting ... . .3-71

Locks, Roton ..2-17, illus. 2-17

GLoad Chart, Electrical Utiliza-

Inflation Pressure, Tire . . 2-15 tion ..... . . . .3-

Injection System Adjustment, Lubrication Chart . . ...2:

Gages, Adjusting Fuel Quantity .3-40 Fuel . . ... . ..3-40 Lubrication Diagram ..illus. 2-8

Gearbox, Flap Motor Over- Inspection Schedule, Periodic. .7-1 Lubrication of Flared Fittings .3-39

95 SHOP MANUAL

Oil Pressure Fluctuations . . .3-40 Rigging (cont'd.)

MOil System, Servicing .. . .2-12 Aileron . . .3-7, illus. 3-8

Openings, Access Aileron Trim

Magnetos . . . .....2-12 Fuselage. .....illus. 2-5 Tab .. . 3-7, illus. 3-8

Timing ........3-33 Wing .. . ....illus. 2-6 Elevator . . . 3-5, illus. 3-4

Troubleshooting .....3-68 Overhaul and Replacement Elevator Trim

Main Fuel Cell Removal and Schedule . . .. . . . .8-1 Tab ...3-5, illus. 3-4

Installation . . 4-11 Oxygen System, Flap . . . . 3-7, illus. 3-6

Main Landing Gear (TD-1 thru Servicing ..2-15, illus. 2-16 Rudder ...3-2, illus. 3-3

TD-251) Rudder Trim

Assembly . . .5-9, illus. 5-8 Tab .. . 3-2, illus. 3-3

Disassembly . . 5-7, illus. 5-8 PLanding Gear ..3-16, illus. 3-17

Inspection and Parts Replace- Roton Locks .. .2-17, illus. 2-17

ment 5-7 Rudder

Wear Tolerances ..5-7 Paralleling Relay Adjustment. .3-34 Balancing ...3-14, illus. 3-15

Main Landing Gear (TD-252 and Parking Brake .. . . . . . 2-10 Controls Rigging .3-2, illus. 3-3

after) Adjustment .. . . . . . 3-21 Tab Rigging ..3-2, illus. 3-3

Assembly ......5-12, Valve Overhaul .5-16, illus. 5-16 Travel Measuring. 3-2, illus. 3-2

illus. 5-10, 5-11 Periodic Inspection Schedule ..7-1 Trim Tab Actuator

Disassembly ... . . 5-9, Pitot System ..3-27, illus. 3-28 Disassembly .5-18, illus. 5-19

illus. 5-10, 5-11 Power, External .. . . ..2-12 Assembly 5-\9, illus 509

Wear Tolerances .... . 5-12 Powerplant, Removing and

Master Cylinder, Brake Installing .... . ..4-2 S

Installation . . . . 4-14 Pressure System ..3-29, illus. 3-32

Linkage Adjustment ... . 3-21 Pressure Surface Deice Safety System, Landing Gear ..3-18

Overhaul . . 5-16, illus. 5-15 System . . 3-52, illus. 3-53 Check of System . . ...3-19

Removal . . .. . ..4-14 Propeller Microswitch Adjustment . . 3-19

Measuring Rudder Travel .

illus.

Ad) stme sot Installation .SeaPressure Switch Adjustment .3-19

Motor, Flap Installation and Anti-ice System ..

3-57, 3- Back Adjustment . . ...4-20

Removal. . . ... . . 4-6 Governor Adjustments . . . 3-47 Center Installation and

Motor, Landing Gear Removal Removal. . . ....4-20

and Installation . . ...4-12 Installation .. . .. . . 4-9 Fifth and Sixth Installation

Mounting, Wing ..4-4, illus. 4-3 Removal. . . , , . . . 4-9 and Removal ... . .4-20

Unfeathering Accumulator ..2-15

Publications Front Installation and

Supplementary Beechcraft Removal . . . ...4-20

NPublications .. . . . 1-5 Selector Valve, Fuel Removal

and Installation . . . . . 4-11

Vendor Publications .. . . 1-3 Shimmy Dampener . . . . . 2-14

Nose Gear Retract Rod PumnpsŒHeanger Fuel 4-10 Overhaul ...5-14, illus. 5-14

Inspection . . .....3-20 Removing ...4-10 Reassembly ..5-15, illus. 5-14

Nose Gear Shimmy Dampener Shock Strut . . . . . .. . 2-13

Overhaul . . 5-14, illus. 5-14 Servicing .... . ..2-17 Nose (TD-1 thru TD-402)

Nose Landing Gear (TD-1 thru Assembly . . 5-4, illus. 5-2

TD-402) Disassembly .5-3, illus. 5-2

Assembly ...5-4, illus. 5-2 RInspection and Parts Replace-

Disassembly . . 5-3, illus. 5-2 ment . . . . . . . 5-3

Inspection and Parts Replace- Regulator Adjustment, Voltage .3-35 Wear Tolerances ... . 5-3

ment ...... . .5-3 Relay Adjustment, Paralleling .3-34 Nose (TD-403 and after)

Wear Tolerances . . ...5-3 Relay, Dynamic Brake Removal Assembly ..5-5, illus. 5-6

Nose Landing Gear (TD-403 and and Installation ... . . 4-13 Disassembly .5-5, illus. 5-6

after) Relief Valve, Cleaning Suction .3-31 Wear Tolerances .. . . 5-5

Assembly ...5-5, illus. 5-6 Repair, Fiberglass Components .5-20 Main (TD-1 thru TD-251)

Disassembly . . 5-5, illus. 5-6 Repair, Fuel Cells .. . . . 5-20 Assembly . . 5-9, illus. 5-8

Wear Tolerances . . . . . 5-5 Replacement and Overhaul Disassembly .5-7, illus. 5-8

Nose Wheel Travel Stop Adjust- Schedule . . . . . . . . 8-1 Inspection and Parts Replace-

ment .. . .... . .3-20 Replacement Guide, Bulb . . .2-20 ment .......5-7

Nose Wheel Steering. ....3-20 "Reservoir 'Surface Deicer Wear Tolerances ....5-7

Nozzle, Cabin Heater Fuel Dis- Servicing .......2-15 Main (TD-252 and after)

charge Removal and System .3-4'7, illus. 3-47, 3-48 Assembly .....5-12,

Installation . . . ... . 4-15 Resurfacing DLCet BOOtS . . . 3-52 illus. 5-10, 5-11

Retract Rod Inspection, Nose Disassembly . . . . . 5-9,

Gear .. . . .....3-20 illus. 5-10, 5-11

Rigging Wear Tolerances . . ..5-12

Engine Controls .....3-47 Simmonds Fuel Injection,

Oil Chart, Recommended ...2-13 Flight Controls .... . 3-2 Troubleshooting . . . . . 3-69

C3 iii

95 SHOP MANUAL

Special Tools ... . . illus. 2-9 Tire (cont'd.)

Stall Strip Instal- Servicing ......2-14

lation. .. . 3-55, illus. 3-56 Wheel and Tube Maintenance .3-20 W

Stall Warning System Adjust¯ Torques, Table of .....4-8

ment .....3-33, illus. 3-33 Tools, Special ... . illus. 2-9 Warning Horn Switch Adjustment,

Starter Towing ...... . . . 2-10 Throttle . . . . ....3-37

Brush Wear .. . . ..3-37 Transistorized Voltage Regulator Warning System Adjustment,

Troubleshooting . . ...3-63 Adjustment . . .. . . .3-35 Stall ... . .3-33, illus. 3-33

Static Air System. .3-27, illus. 3-28 Travel Stop Adjustment, Nose Waxing and Cleaning the

Static System Inspection ...3-29 Wheel .. . . . ...3-20 Aircraft ....... . 2-19

Stations Diagram ....illus. 2-4 Trim Tab Actuator Overhaul Wear Limits

Step Adjustment, Assist ...3-23 Aileron .. . .5-19, illus. 5-19 Brake . . . . ....3-23

StormWindowRemovaland Elevator. ...5-19,illus.5-19 Generator. . . ....3-35

Installation ...... . 4-18 Rudder . . ..5-18, illus. 5-19 Starter ........3-37

Stowage, Fifth and Sixth Seat ..4-20 Trimmer, Aileron .3-9, illus. 3-8 Wheel and Brake Assembly

Suction Relief Valve Cleaning. .3-31 Troubleshooting Removing .. . . . . . 4-13

Supplementary Publications . . 1-3 Alternator .......3-61 Installing ..... . . 4-13

Surface Deicer (Pressure) Battery .... . . . .3-63 Wheel, Tire and Tube Mainten-

System ., , .3-52, illus. 3-53 Bendix Fuel Injection .. . 3-70 ance . . .. . ....3-20

Troubleshooting .....3-73 Engine .. . ... ..3-66 Window

Starter . . . .....3-63 Engine-Driven Deicer .. . 3-72 Aft Removal and Installation .4-19

Surface Deicer (Pressure). .3-73 Generator ...... . 3-64 Cabin Door Removal and

Wing Flap Electrical System .3-64 Heater System. . . ...3-60 Installation .. . . .4-19

Landing Gear System .. . 3-65 Center Removal and Install-

Light Weight Reservoir ation . . ... . . .4-19

Deicer . . . . .. . 3-71 Cleaning Plastic .....2-19

Magnetos ... . . . .3-68 L. H. Forward Removal and

TSimmonds Fuel Injection ..3-69 Installation ... . ..4-18

Storm Removal and

Installation . . ....4-38

Tab Rigging Windshield Removal and

Aileron .. . .3-7, illus. 3-8 Installation ...4-17, illus. J-Ja

Elevator. ...3-5, illus. 3-4 Wing

Rudder ... . 3-2, illus. 3-3 Vacuum System Adjust- Access Opening ...illus.

Table of Tonlues .. . . . . 4-8 ment ..3-29, illus. 3-30, 3-31 Adjusting .. . ...4

Tachometer Cable Maintenance .3-38 Valve, Fuel Selector Removal Flap Electrical Trouble-

Testing For Fuel Cells Leaks .5-20 and Installation ... . .4-l0A shooting .. . ....;-M

Throttle Warning Horn Switch Valve Overhaul, Parking Installing .......L!

Adjustment .... . . . 3-37 Brake . . .5-16, illus. 5-16 Installing Leading Edge ...i-

Timing, Magneto ... . ..3-33 Valve, Suction Relief Cleaning .3-31 Mounting .....iËtus. L

Tire Vendor Publications . . .. . 1-3 Removing . .

Inflation Chart. . . ...2-15 Voltage Regulator Adjustment .3-35 Wiring Diagrams ..... . 6-1

IV C3

THE TRAVEL AIR SHOP MANUAL

The BEECHCRAFT Travel Air Shop Manual contains information which will assist the

experienced mechanic in his day-to-day work in the shop. Simple and repetitive

maintenance and removal procedures are omitted. Highlights and specialized procedures

are organized in a manner which is clear and easy to find. Descriptive text and theory are

omitted except where necessary to provide essential information. Illustrations, diagrams

and tables are used to present complex information in a concise and easy to understand

form.

As new information becomes available, revisions will be issued whenever needed to keep

information current and to add further information which will assist the mechanic.

NOTICE

Beech Aircraft Corporation expressly reserves the right to

supersede, cancel and/or declare obsolete any part, part number,

kit or publication that may be referenced in this manual without

prior notice.

CORRESPONDENCE

If a question should arise concerning the care of your airplane, it is important to include

the airplane serial number in any correspondence. The serial number appears on the

designation placard. On early serial airplanes the model designation placard is attached to

the bottom of the fuselage immediately forward of the tie down lug. On later serial

airplanes, the placard is attached to the lower right hand side of the fuselage adjacent to

the flap.

WARNING

Use only genuine BEECHCRAFT or BEECHCRAFT approved

parts obtained from BEECHCRAFT approved sources, in

connection with the maintenance and repair of Beech airplanes.

Genuine BEECHCRAFT parts are produced and inspected under

rigorous procedures to insure airworthiness and suitability for use

in Beech airplane applications. Parts purchased from sources

other than BEECHCRAFT, even though outwardly identical in

appearance, may not have had the required tests and inspections

performed, may be different in fabrication techniques and

materials, and may be dangerous when installed in an airplane.

Salvaged airplane parts, reworked parts obtained from non-

BEECHCRAFT approved sources, or parts, components, or

structural assemblies, the service history of which is unknown or

cannot be authenticated, may have been subjected to

unacceptable stresses or temperatures or have other hidden

damage, not discernible through routine visual or usual

nondestructive testing techniques. This may render the part,

component or structural assembly, even though originally

manufactured by BEECHCRAFT, unsuitable and unsafe for

airplane use.

BEECHCRAFT expressly disclaims any responsibility for

malfunctions, failures, damage or injury caused by use of non-

BEECHCRAFT approved parts.

C4 1-1

SUPPLEMENTARY PUBLICATIONS

Following is a list of publications providing servicing, overhaul and parts informa-

tion on various components of the BEECHCRAFT Travel Air which you may obtain

to supplement the Shop Manual. In most instances, you should obtain the publication

directly from the manufacturer or his distributor. Only afew, such as engine man-

uals and Beech supplementary publications, are available from Parts and Service

Operations, Beech Aircraft Corporation. Those which are available are listed in

the current Publications Price List. Since a wide variety of radio equipment is

available and because radio manufacturers normally supply parts and servicing

manuals with each set, radio publications have not been included in the list.

VENDOR PUBLICATIONS

ENGINE

Operator's Manual, Lycoming 0-360-A1A, No. 60297-4. Williamsport, Pa.

Operator's Manual, Lycoming IO-360-A1A and IO-360-B1B, No. 60299-16.

Williamsport, Pa.

Overhaul Manual, Lycoming 0-360 and IO-360, No. 60298-3. Williamsport, Pa.

Parts Catalog, Model 0-360 and IO-360 Series Engines, No. PC 106. Williams-

port, Pa.

CARBURETOR

Construction, Operation and Adjustmerit, Marvel-Schebler Products Div.,

Borg-Warner, Decatur, Illinois.

Overhaul Instructions for Models MA-4-5 and MA-4-5AA, Marvel-Schebler

Products Div., Decatur, Illinois.

FUEL INJECTION SYSTEM

Operation, Service and Maintenance Instructions for Type 530, No. PD3530,

Simmonds Precision Products Inc., Tarrytown, New York.

Bendix RSA-5 Fuel Injection System Operation and Service Manual, 15-338B,

Bendix Corporation, South Bend, Indiana.

FUEL PUMP

Installation and Service Instructions for the Bendix Fuel Pump, EM 236 Bendix

Aviation Corporation, Elmira, New York.

Dukes 4140 Series Electric Fuel Auxiliary Pump Maintenance and Overhaul,

4140, Dukes Astronautics Co., South Gate, California.

MAGNETO

User Operating Instructions, Bendix Aircraft Magnetos, Form L-239-2. Scintilla

Div., Bendix Aviation Corp., Sidney, New York.

Service Instructions, Bendix Aircraft Magnetos, Form L-205-5. Scintilla Div.,

Bendix Aviation Corp., Sidney, New York.

Service Parts List, Bendix Aircraft Magnetos, Form L-227-4. Scintilla Div.,

Bendix Aviation Corp., Sidney, New York.

Installation, Maintenance and Operation Instructions, Bendix S-200 Series Magnetos,

Form L-526-2. Scintilla Div., Bendix Aviation Corp., Sidney, New York.

1-3

Service Parts List, Bendix S-200 Series Magnetos, Form L-528-2. Scintilla Div.,

Bendix Aviation Corp., Sidney, New York.

PROPELLER

Operation and Overhaul Instructions, Hartzell HC-92ZK-2. Hartzell Propeller, Inc.

Piqua, Ohio.

PROPELLER GOVERNOR

Maintenance Handbook for Constant Speed Hydraulic Propeller Governor Type CSSA,

No. 33001A. Woodward Governor Company, Rockford, Illinois.

PROPELLER UNFEATHERING ACCUMULATOR

Overhaul Manual for AA-14000 and AA- and AS-14300 Series Hydraulic Accumu-

lators, Service Data 910148, Vickers, Inc., Detroit, Michigan.

Parts Catalog for AA-14000 and AA- and AS-14300 Series Hydraulic Accumulators,

Service Data 910149, Vickers, Inc., Detroit, Michigan.

Hydraulic Accumulators, Service Data 910149, Vickers, Inc., Detroit, Michigan.

ENGINE OIL COOLER

Overhaul Iristructions, Service Bulletin HES-62-77F. Harrison Radiator Div.,

General Motors Corp., Buffalo, New York.

COWL FLAP ACTUATOR

Overhaul and Parts Breakdown, Motor-Driven Actuator, No. 4154-00, Dukes

Astronautics Co., South Gate, California.

VACUUM PUMP

Service Manual (operation, service and overhaul instructions, including parts cata-

log), Pesco Products Div., Borg-Warner Corp., Bedford, Ohio.

Overhaul Manual, G-450 Series, Weston Instruments Inc., Wichita, Kansas.

Overhaul and Maintenance Instructions with Blustrated Parts Breakdown, No. T.M.

66-1, Aro Corporation, Bryar, Ohio.

GENERATOR

DR 324S Test Specifications, Delco-Remy Div., General Motors Corp., Anderson,

Indiana.

Group 93G Parts List. Delco-Remy Div., General Motors Corp., Anderson, Indiana.

Tests and Maintenance of Delcotron Generators, No. 1G-262, Delco-Remy Div.,

General Motors Corp., Anderson, Indiana.

STARTER MOTOR

Delco-Remy Cranking Motors Service Bulletin, No. IM-125, Delco-Remy Div.,

General Motors Corp., Anderson, Indiana.

1-4

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