Baum BAUMCUT 31.5 User manual

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456

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PROGRAMMABLE

Original Operating Instructions

High-Speed Cutter

BAUMCUT 31.5

BAUM USA

E - 2

Index page

Control Panel / Operating Elements ............................................................... E - 4

Explanation of Pictographs on the Display ...................................................... E - 5

Chapter Survey ............................................................................................... E - 6

Introduction ..................................................................................................... E - 7

Technical Data/Machine Layout/Transport and Installation ....................K1 - 1

Machine Layout ............................................................................................ K1 - 2

Plan .............................................................................................................. K1 - 3

Transport and Installation of the Machine ..................................................... K1 - 4

Place of Installation ...................................................................................... K1 - 4

After the Installation of the Machine .............................................................. K1 - 4

Power Supply ............................................................................................... K1 - 5

Type plate ..................................................................................................... K1 - 6

Safety Relevant Machine Elements .............................................................. K1 - 7

Accident prevention warning labels at BAUM cutters. ................................... K1 - 8

Safety Relevant Machine Elements .............................................................. K1 - 8

Safety Signs ................................................................................................. K1 - 9

Technical Data ............................................................................................ K1 - 10

Permissible Environmental and Operating Conditions ................................ K1 - 10

Hydraulic Data ............................................................................................ K1 - 10

Safety Precautions ..................................................................................... K1 - 10

Residual Risk ............................................................................................. K1 - 10

Technical Data ............................................................................................ K1 - 11

Safety ...........................................................................................................K2 - 1

Start Up ....................................................................................................... K3 - 1

Switching Machine ON ................................................................................. K3 - 2

Turning Machine OFF...................................................................................K3 - 2

Measurement Display and Measurement System ........................................ K3 - 3

Manual Operation .......................................................................................K4 - 1

Cutting Line Indicator, Mechanical with Clamp.............................................. K4 - 2

Cutting Line Indicator, Optical ....................................................................... K4 - 2

Setting of Measurements (Backgauge Movement) by Hand ......................... K4 - 2

Clamp Pressure Adjustment ......................................................................... K4 - 3

Setting the Clamping Time ........................................................................... K4 - 3

Clamping and Cutting ................................................................................... K4 - 3

Light Barrier .................................................................................................. K4 - 4

Continuation: Light Barrier ............................................................................ K4 - 5

Air Table ....................................................................................................... K4 - 6

Clamping with False Clamp Plate ................................................................. K4 - 6

Automatic Operation ............................................................................... K5A - 1

Introduction .................................................................................................K5A - 2

Basic Displays ............................................................................................ K5A - 3

Basic Display: Program Data ......................................................................K5A - 3

Contin.: Basic Display: Program Data .........................................................K5A - 4

Basic Display: Program Information ........................................................... K5A - 5

Basic Display: Program Directory ...............................................................K5A - 6

Basic Display: Main Menu (Function Survey) .............................................. K5A - 7

Menu "Help":............................................................................................... K5A - 7

Explanation of pictographs .........................................................................K5A - 7

Cursor Movement in Basic Display .............................................................K5A - 8

Automatic Backgauge Adjustment through Numerical Keyboard ................K5A - 9

Deletion of a Wrong Input ......................................................................... K5A - 10

Moving Backgauge to a Nominal Position (Positioning) ............................K5A - 10

Input Error: Value of Nom. Backgauge Position too Low/High .................. K5A - 10

Selection of a Free Program/Display of the Next Free Program ............... K5A - 11

Selecting a Program .................................................................................K5A - 12

Continuing: Selecting a Program ..............................................................K5A - 13

Storage of Measurements ........................................................................ K5A - 14

Setting Up a Cutting Program, Example 1 ................................................ K5A - 15

Setting Up a Cutting Program, Example 2 ................................................ K5A - 16

Correction of an Input Error ...................................................................... K5A - 17

Automatic ON/OFF ...................................................................................K5A - 18

Running a Cutting Program ......................................................................K5A - 19

Storing of Program Informations ............................................................... K5A - 20

Deletion of a Step Number........................................................................ K5A - 21

Deletion of One/Several Program(s) .........................................................K5A - 22

Deletion of Complete Memory ..................................................................K5A - 23

Inserting of Measurements into a Program ...............................................K5A - 24

Storing of Measurements According to Printed Image .............................. K5A - 24

Calculator Functions ................................................................................. K5A - 25

Negative Sign ...........................................................................................K5A - 26

Using Backgauge Position of Calculations ...............................................K5A - 26

Machine Functions and Additional Functions (Menu Keys) ................ K5B - 1

Machine Function: Main Menu (Function Survey) ...................................... K5B - 2

Menu "Help":.............................................................................................. K5B - 2

Explanation of pictographs ........................................................................ K5B - 2

Service ...................................................................................................... K5B - 3

E - 3

Index

Select Language/Measuring Unit ............................................................... K5B - 3

Knife Compensation ................................................................................. K5B - 4

Resting Time for Knife at BDC ................................................................... K5B - 5

Maintenance Cut Counter .......................................................................... K5B - 6

Preset Functions ....................................................................................... K5B - 7

Continuing: Preset Functions ..................................................................... K5B - 8

Adjustment of Display Contrast ................................................................. K5B - 9

Block Programming ................................................................................. K5B - 10

Variation 2 ................................................................................................ K5B - 10

(with edge trim preadjusting) ................................................................... K5B - 10

Variation 1 ................................................................................................ K5B - 10

Variation 3 ................................................................................................ K5B - 10

Function "Help"Explanation of pictographs and description of functions .. K5B - 12

Four trim cut ............................................................................................ K5B - 13

Four trim cut with labels ........................................................................... K5B - 14

Menu Key: Additional Functions ............................................................ K5C - 1

Storage of Additional Functions with Cut Size ............................................ K5C - 2

Subsequent Storing of Additional Functions ............................................... K5C - 2

List of Additional Functions ........................................................................ K5C - 3

Menu Key: Auxiliary Functions .............................................................. K5D - 1

Cut and Record ......................................................................................... K5D - 2

Sheet Size Tables ...................................................................................... K5D - 2

Subtraction Repetition Unit ........................................................................ K5D - 3

Graphics OFF ............................................................................................ K5D - 3

Menu Key: Machine Parameters ............................................................ K5E - 1

Prepressure Time ...................................................................................... K5E - 2

Resting time for knife at BDC .................................................................... K5E - 2

Knife Change .............................................................................................. K6 - 1

Changing of cutting stick .............................................................................. K6 - 5

Malfunctions/Breakdowns .........................................................................K7 - 1

Electrical Malfunctions/Breakdowns ............................................................. K7 - 2

Start - Up Breakdown: Scan Reference Point/Auxiliary Mode ....................... K7 - 3

Mechanical Breakdown:Rupture of a Knife Bar/Clamp Recuperating Spring K7 - 4

Maintenance ................................................................................................K8 - 1

Basic information about servicing and maintenance work ............................ K8 - 2

E - 4

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456

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PROGRAMMABLE

Control Panel / Operating Elements

Automatic ON

Automatic OFF

Program Data

Program Information

Function Survey (Main Menu)

Program Directory

Program Selection

Subtraction

Enter

Insert; subsequent insertion of

data

Delete

Correction (of stored data)

Equal key

Transfer key: Transfer backgauge

pos. into input field

Machine Parameter

Auxiliary Program Functions

Additional Functions

Numerical keyboard

Division

Multiplication

Addition

Clear input field

Decimal point

Cursor

(4 keys: right, left, up, down;

Center key: Additional cursor

motion; cursor in basic position

1Display

2Turning knob for backgauge move-

ment

(Electronic hand wheel)

3Switch for optical cutting line

indicator and table light ON

21 3

E - 5

Explanation of Pictographs on the Display

Pre clamping time

Clamping force grade

Feed mark

Programmable ejector

External special functions

Program functions

Program parameters

Various auxiliary functions

Free program

Paper sizes

Enter

Correction

Delete

Insert

Key Equal

Key Positioning (2x Ist-Gleich)

Program selection

Program data display

Program information

Function survey

Program directory

Nominal position

Key Cursor right/left

Key Cursor up/down

Help

Key Cursor Home

Numerical keyboard

Hand wheel/electr. hand wheel

Sensor key forward

Sensor key reverse

Cut buttons

Marking during cutting

Actual to nominal position

Automatical ejector off

Function survey/Memory

function survey/Language

Function survey/Service

Function survey/Block programming

Function survey/preset functions

Machine parameters

Number (1 - 0)

Clear/Clear input

Service

Call sevice

Error

Reference run

Correct basic position

Correct actual position

German (Language)

Please wait

Clear/Exit

Spare cursor

Main drive unit not ready

Press pedal

Order

Look for order

Select program number

Delete program number

Under cut

Plus/positive sign

Minus/negative sign

Change contrast of display

Spare cursor

Original sheet size/Block programming

Label size/Block programming

Edge trim/Block programming

( - ) Subtraction repetition unit

Grafics off

Block programming

Knife/Lower dead point time

Air table Off

Air table ON

E - 6

Chapter Survey Page

1.0 Technical Data/Machine Layout/Transport and Installation of Machine/

Safety Relevant Machine Elements ................................................................................ K1 - 1

2.0 Safety.............................................................................................................................. K2 - 1

3.0 Start Up........................................................................................................................... K3 - 1

4.0 Manual Operation ........................................................................................................... K4 - 1

5.0 Automatic Operation .................................................................................................... K5A - 1

6.0 Knife Change .................................................................................................................. K6 - 1

7.0 Malfunctions/Breakdowns ............................................................................................... K7 - 1

8.0 Maintenance ................................................................................................................... K8 - 1

Chapter Survey

E - 7

The Operating Instructions must be stored for future use!

BAUM cutting machines form a part of the wide range of products manufactured by the BAUM company.

Decades of experience in constructing high speed cutting machines and peripheral equipment, together with state-of-the-art engineering and manufacturing procedures,

careful testing and highest quality standards ensure the reliability and performance of your BAUM machine.

Please pay special attention to the following information:

• The section on “Safety” in the operating instructions!

• The operating instructions are not meant as an instruction for repair. Such work should be carried out by BAUM service, exclusively.

• Use only original BAUM spare parts; indicate type and machine number in your requests.

• Illustrations in the operating instructions/spare parts catalogue may deviate from the real design. Nevertheless, the information given is not altered by this.

• The use of the aids mentioned in the operting instructions, such as oils, greases, cleansing agents etc. refers to the preparation date of these instructions.

The complete Technical Documentation should always be kept near the machine.

We recommend to read these operating instructions carefully prior to commissioning the machine, because we shall not be liable for any damage or breakdown resulting

from any nonobservance of these operating instructions.