Band-it IT5000-C User manual
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 1 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
IT5000-C / IT6000-C
3/8” BAND-IT ®Pneumatic IT Tools
Patent Pending
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 2 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Topic Page Description Page #
Safety Safety Guidelines 3 - 5
Introduction
Tool Overview 6
Model Identification & Options Review 6 - 7
Tool / Component Identification 8 - 9
Air System
Air System Requirements 10
Air Control Regulator 11-12
Air System Settings 13
Tool Operation
Tie / Clamp Installation Procedure 14
IT Tool Orientation Requirements 15
Tie / Clamp Inspection 16
Clamp Placement 17
Dimple Clip 18
Adjustable Support Arm / Handle 19
Tool Clearance Requirements 20
Mounting & Fixturing 21-22
Remote Actuation Configuration 23
Cutoff Signal Option 24
Trouble Shooting Unable to Achieve Tension 25
Tool Symptoms 26
Maintenance
Preventative Maintenance 27
Replacement Parts 28
Maintenance 29 – 34
Cutoff Timing Adjustment 35
Quality/Warranty Quality Assurance Test Equipment 36
General Warranty Info 36
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 3 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
This equipment has been tested by BAND-IT-IDEX and is safe to use providing that the
proper safety precautions are observed.
DANGER—Misuse of this equipment may result in serious injury to personnel.
• Only use the equipment for its intended purpose, as described in this manual
• Do not attempt to operate the equipment with covers removed
• Refer to the installation section before installing machine
• Do not operate machine with wet hands
Please read this entire manual before unpacking, setting up or operating this equipment.
Pay attention to all danger and caution statements. Failure to do so could result in serious
injury to the operator or other personnel, or damage to the equipment.
CAUTION—This equipment generates moderate levels of audible noise when in use.
• Ensure that it is installed in a location where operating noise will not cause disturbance.
Symbols:
Caution – Refer to accompanying documents
Caution – Risk of electric shock
It is the task of the employer to warn his or her staff of risks, to train them on prevention of
accidents, and to provide necessary safety equipment and devices for the operator’s safety.
Before starting to work with the machine, the operator should check the features of the
machine and learn all details of the machine’s operation. The machine should only be
operated by staff members who have read and understand the contents of this manual.
Safety Guidelines
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 4 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Cet équipement a été examiné par BAND-IT et est sûr pour employer fournir qu'on observe les
mesures de sécurité appropriées.
Danger-Abusez de cet équipement peut avoir comme conséquence des dommages sérieux au
personnel.
•Utilisez seulement l'équipement pour son but prévu, comme décrit en ce manuel. N'essayez pas
d'actionner l'équipement des couvertures étant coupées
•Reliez seulement à l'alimentation électrique correcte, comme indiqué de la plaque de contrôle
•Référez-vous à la section d'installation avant d'installer la machine
•N'actionnent pas la machine avec les mains humides
Veuillez lire ce manuel entier avant de déballer, installer ou actionner cet équipement. Prêtez l'attention
à tous les rapports de danger et d'attention. Le manque de faire ainsi a pu avoir comme conséquence
les dommages sérieux à l'opérateur, ou tout autre personnel, ou les dommages à l'équipement.
Attention-Cet équipement produit des niveaux modérés du bruit audible en service.
Assurez-vous qu'il est installé dans un endroit où le bruit de fonctionnement ne causera pas la
perturbation.
Symboles :
Attention - référez-vous aux documents d'accompagnement
Attention - risque de décharge électrique
C'est le charger de l'employeur pour avertir son personnel des risques d'accidents, pour les former sur
la prévention des accidents, et de fournir l'équipement et les dispositifs nécessaires de sûreté pour la
sûreté de l'opérateur.
Avant de commencer à travailler avec la machine, l'opérateur devrait vérifier les dispositifs de la
machine et apprendre tous les détails de l'opération de machine. La machine devrait seulement être
actionnée par les membres de personnel qui ont lu et comprendre le contenu de ce manuel.
Directives de sécurité / Garantie
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 5 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Additional Safety Guidelines:
• Read this manual and become familiar with the tool before installing any clamps.
• Protective eyewear should be worn when connecting and disconnecting the tool to
compressed air sources and during operation.
• Wear appropriate gloves for handling steel while operating this tool, applying steel
clamps and removing scrap clamp tail.
• Clamp tensioning can be immediately stopped by releasing the tool trigger. If a remote
trigger is used, the system must be connected to allow for immediate disabling of the tool.
• When applying clamps, care should be taken to insure fingers and loose clothing are not
in the way of the clamp being applied.
• Never attempt to clamp objects which have a potential to burst, shatter or otherwise
cause bodily harm.
• Disconnect air supply and electrical power prior to maintenance and disassembly of tool
components.
• Liquids or lubricants should never be put into the air lines.
Environmental operating conditions are defined as:
• For Indoor Use ONLY
• Temperature range from 5°C to 40°C
• Max relative humidity 80% for temperatures up to 31°C. Allowable humidity then
decreases linearly to 50% at 40°C
• Conforms to Applicable Rated POLLUTION DEGREE 1
• Correct illumination for safety of operator (ISO 8995-89)
Safety Guidelines
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 6 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Tool Overview
IT6000 C 0 0 0
IT6000 – 3/8” Tie-Lok®Ties
IT5000 – 3/8” JR®Clamps
Product model: Revisions are
not compatible
Feedback options:
0 – Standard Tool
1 – Data Feedback System
(obsolete)
2 – Cutoff Signal Sensor
Trigger options:
0 – Standard thumb trigger
1 – Connection for a remote trigger
(tool trigger disabled)
Packaging options:
0 – Tool with standard accessories
1 – Tool only
Model Identification
This machine is designed to automatically install clamps with repeatability and control.
• The tool consists of a tension system and a cutting system, both pneumatically controlled.
• The pneumatic system can be adjusted to provide appropriate clamp force for different
applications. As the tension pressure is increased, the output force of the tool increases.
• During the tension cycle, the tool continues to tension the band until the pre-set tension is
achieved. The tool stops tensioning when the pressure in the tension cylinder equals the inlet
tension pressure coming from the air controller module.
• After the tool has achieved the preset tension, a valve switches over to the cutoff cycle.
• The gripping system retains force on the clamp until after the knife is actuated, which forms a
locking feature and cuts the excess clamp tail.
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 7 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
IT Tool Options
• Any IT tool can be ordered as a stand alone tool or with accessories. Accessories
packages all include a pneumatic air flow regulator. Additional accessories vary depending
on the tool options.
• The remote trigger option is a combination of a plumbing modification inside the tool, and a
sold separately foot pedal package. (see pg.19 for additional information)
• I17490 – Foot Pedal Control Kit, IT tools
• I17450 – Manual, Foot Pedal Kit
• The cutoff signal functions by a pneumatic switch set to trigger every cutoff cycle providing
an easy way to confirm and count clamps installed. The accessories option includes an 12ft
extension cord for connecting to the sensor.
• P48960 – Manual, Cutoff Signal
• The data system configuration is no longer available.
• P48950 – Manual, Data Feedback System
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 8 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Maintenance Cover w/
Tension Block Assembly
Serial #
Location
Tool Head with
Knife and Cutter
Blade (see below)
Quick Connect Air Couplings
Cut-Off
Cylinder
Tension
Cylinder
Tool
Mounting
Locations
Operating Trigger
(Do not add lubricants)
Handle Cover
Tool / Component Identification
Tool
Reset
Tool Body
and Cover
IT5000-C / 3/8” JR®Clamps
“JR” on Cutter Blade
No Punch in Knife
IT6000-C / 3/8” Tie-Lok®Ties
“TL” on Cutter Blade
Punch in Knife
3/8” JR Clamp 3/8” Tie-Lok Tie
Handle
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 9 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Packaging Option 0: Box includes IT tool, owners manual, air controller module,
coiled air line, hex keys and fittings
Packaging Option 1: Box includes the IT tool and manual only
Identification of Standard Accessories
Air Regulator
Module
Coiled Air Lines
IT5000-C / IT6000-C
3/8” IT Tool
www.BAND-IT-IDEX.com
Document # P48850 Rev. C
© Copyright
BAND-IT-IDEX, Inc. 2015
All rights reserved
Page 10 of 36
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
For proper tool performance, the incoming compressed air requirements to the BAND-IT Air
Controller Module of the 3/8” BAND-IT Pneumatic IT Tool must be:
Item Min Max
Inlet Supply Pressure in PSI (kPa) 100 (690) 150 (1,034)
Inlet Supply Air Flow in SCFM (L/min) 1.5 (0.71)
Filtered air particle size (microns) (5)
Air Moisture Content 20% RH
Although cylinders are permanently lubricated, premature wear can be caused by
contaminants in the air supply or the presence of water and oil. The tool’s internal
valves can also be affected by contaminants in the air lines causing a valve malfunction.
The BAND-IT Air Controller Module includes a filter to meet particle requirements.
BAND-IT recommends the use of an Air Booster System to address the potential problems
associated with low air supply, including:
•filters and dries the air supply
•assures pressure of 100 PSI (690 kPa)
Contact BAND-IT-IDEX Customer Service at 1-800-525-0758 or 303-320-4555 for more
information.
Warning - Failure to follow the below specifications may cause significant damage to
internal tool components.
Air System Requirements
This manual suits for next models
1
Table of contents
Popular Nail Gun manuals by other brands
Performance Tool
Performance Tool M643 owner's manual
Hitachi
Hitachi VH650 - Fencing Nailer, Full Head instruction manual
Parkside
Parkside PET 25 B1 Operation and safety notes
Senco
Senco Fusion Technology F-35XP operating instructions
Grizzly
Grizzly G1847 instruction manual
Ryobi
Ryobi R18N18G Original instructions
Black & Decker
Black & Decker 492848-00 instruction manual
HOLZMANN MASCHINEN
HOLZMANN MASCHINEN TN90 user manual
Metabo HPT
Metabo HPT NR 3690DC Instruction and safety manual
Surtek
Surtek CN650 User manual and warranty
Makita
Makita GF600 instruction manual
Parkside
Parkside PET 25 B1 Operation and safety notes
