Bailey IMASO11 User manual
®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
IMAS011
Analog Output Module
WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE
MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS SHOULD
BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF PORTABLE COM-
MUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
NOTICE
The information contained in this document is subject to change without notice.
Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specifi-
cally disclaim all liabilities and warranties, express and implied (including warranties of merchantability and fit-
ness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and is
issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development or
manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.
WBPEEUI240757A0
Preface
The IMASO11 Analog Output (ASO) module outputs fourteen
analog signals from the INFI 90®OPEN Strategic Process Man-
agement System to process field devices. Control modules (i.e.,
MFP, multifunction processor or MFC, multifunction controller)
use these outputs to control a process.
This instruction explains the analog output module features,
specifications and operation. It details the procedures to set up
and install an analog output module. It explains troubleshooting,
maintenance and module replacement procedures.
The system engineer or technician using the ASO should read
and understand this instruction before installing and operat-
ing the output module. In addition, a complete understanding
of the INFI 90 OPEN system is beneficial to the user.
The IMASO11 Analog Output Module can be used as a direct
replacement of the IMASO01 Analog Output Module.
WBPEEUI240757A0
®
List of Effective Pages
Total number of pages in this instruction is 45, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through vii Original
1-1 through 1-7 Original
2-1 through 2-5 Original
3-1 through 3-6 Original
4-1 through 4-2 Original
5-1 through 5-3 Original
6-1 through 6-4 Original
7-1 Original
8-1 Original
A-1 through A-3 Original
B-1 through B-2 Original
C-1 through C-2 Original
Index-1 through Index-2 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.
Table of Contents
Page
WBPEEUI240757A0 iii
SECTION 1 - INTRODUCTION....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER.........................................................................................................1-2
MODULE DESCRIPTION ..............................................................................................1-2
FEATURES...................................................................................................................1-2
INSTRUCTION CONTENT .............................................................................................1-2
HOW TO USE THIS MANUAL .......................................................................................1-3
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-4
NOMENCLATURE ........................................................................................................1-4
RELATED HARDWARE.................................................................................................1-5
REFERENCE DOCUMENTS..........................................................................................1-5
SPECIFICATIONS.........................................................................................................1-6
SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1
INTRODUCTION...........................................................................................................2-1
MODULE BLOCK DIAGRAM.........................................................................................2-1
Analog Output Circuits ..........................................................................................2-1
Control Logic .........................................................................................................2-2
Output Logic..........................................................................................................2-2
Readback Logic ......................................................................................................2-3
Default Operation ..................................................................................................2-3
OUTPUT CIRCUIT CONNECTIONS ...............................................................................2-3
I/O EXPANDER BUS....................................................................................................2-3
I/O EXPANDER BUS INTERFACE ................................................................................2-4
MODULE DATA............................................................................................................2-4
Status Data ...........................................................................................................2-4
Readback Data ......................................................................................................2-5
Output Data ..........................................................................................................2-5
LOGIC POWER.............................................................................................................2-5
BUS FAULT TIMER ......................................................................................................2-5
STATUS LED INDICATORS...........................................................................................2-5
SECTION 3 - INSTALLATION.....................................................................................................3-1
INTRODUCTION...........................................................................................................3-1
SPECIAL HANDLING ....................................................................................................3-1
UNPACKING AND INSPECTION ....................................................................................3-2
SETUP/PHYSICAL INSTALLATION ...............................................................................3-2
Address Selection Switch (S1) ................................................................................3-2
Analog Output Jumpers (J1 through J28) ..............................................................3-4
Termination Unit/Module Configuration ................................................................3-4
Physical Installation...............................................................................................3-5
WIRING CONNECTIONS AND CABLING .......................................................................3-6
Wiring....................................................................................................................3-6
Cable Connections .................................................................................................3-6
FUSING........................................................................................................................3-6
PREOPERATING ADJUSTMENTS .................................................................................3-6
SECTION 4 - OPERATING PROCEDURES................................................................................4-1
INTRODUCTION...........................................................................................................4-1
MODULE STATUS INDICATOR.....................................................................................4-1
START-UP PROCEDURES ............................................................................................4-2
iv WBPEEUI240757A0
Table of Contents (continued)
Page
®
SECTION 5 - TROUBLESHOOTING...........................................................................................5-1
INTRODUCTION .......................................................................................................... 5-1
ERROR INDICATIONS AND CORRECTIVE ACTION ...................................................... 5-1
Status LED............................................................................................................ 5-1
Control Module Errors ........................................................................................... 5-1
MODULE PIN CONNECTIONS ...................................................................................... 5-3
SECTION 6 - MAINTENANCE.....................................................................................................6-1
INTRODUCTION .......................................................................................................... 6-1
PREVENTIVE MAINTENANCE SCHEDULE................................................................... 6-1
EQUIPMENT AND TOOLS REQUIRED ......................................................................... 6-1
PREVENTIVE MAINTENANCE PROCEDURES .............................................................. 6-2
Printed Circuit Board Cleaning .............................................................................. 6-2
General Cleaning and Washing........................................................................ 6-2
Edge Connector Cleaning ................................................................................ 6-3
Checking Connections ........................................................................................... 6-3
SECTION 7 - REPAIR/REPLACEMENT PROCEDURES...........................................................7-1
INTRODUCTION .......................................................................................................... 7-1
MODULE REPAIR/REPLACEMENT PROCEDURES ...................................................... 7-1
SECTION 8 - SUPPORT SERVICES...........................................................................................8-1
INTRODUCTION .......................................................................................................... 8-1
REPLACEMENT PARTS AND ORDERING INFORMATION ............................................. 8-1
TRAINING.................................................................................................................... 8-1
TECHNICAL DOCUMENTATION................................................................................... 8-1
APPENDIX A - TERMINATION UNIT (NTDI01) CONFIGURATION..........................................A-1
INTRODUCTION ..........................................................................................................A-1
APPENDIX B - TERMINATION MODULE (NIDI01) CONFIGURATION....................................B-1
INTRODUCTION ..........................................................................................................B-1
APPENDIX C - QUICK REFERENCE.........................................................................................C-1
INTRODUCTION ..........................................................................................................C-1
List of Figures
No. Title Page
WBPEEUI240757A0 v
1-1. INFI 90 OPEN Communication Levels.....................................................................1-1
2-1. Analog Output Module Block Diagram ...................................................................2-1
2-2. Analog Output Circuit............................................................................................2-2
3-1. Analog Output Module ...........................................................................................3-4
3-2. Address Select Switch (S1) .....................................................................................3-4
3-3. IMASO11 Cable Connections and Termination .......................................................3-6
4-1. IMASO11 Front Panel ............................................................................................4-1
A-1. NTDI01 Circuit Diagram (Voltage Mode) ................................................................ A-1
A-2. NTDI01 Circuit Diagram (Current Mode) ............................................................... A-2
A-3. NTDI01 Terminal Assignments.............................................................................. A-3
B-1. NIDI01 Circuit Diagram (Voltage Mode) ................................................................. B-1
B-2. NIDI01 Circuit Diagram (Current Mode) ................................................................ B-2
B-3. NIDI01 Terminal Assignments............................................................................... B-2
C-1. Switch and Jumper Locations ............................................................................... C-2
C-2. Address Select Switch (S1) .................................................................................... C-2
List of Tables
No. Title Page
1-1. Glossary of Terms and Abbreviations .....................................................................1-4
1-2. Nomenclature ........................................................................................................1-4
1-3. Related Hardware ..................................................................................................1-5
1-4. Reference Documents ............................................................................................1-5
1-5. Specifications.........................................................................................................1-6
3-1. Address Switch Settings (S1) ..................................................................................3-3
3-2. Analog Output Module Jumper Settings.................................................................3-5
4-1. IMASO11 Status LED Indicator ..............................................................................4-1
5-1. Status LED Indications and Corrective Actions ......................................................5-2
5-2. P1 Power Pin Connections......................................................................................5-3
5-3. P2 Expander Bus Connections ...............................................................................5-3
5-4. P3 Output Pin Connections....................................................................................5-3
6-1. Preventive Maintenance Schedule ..........................................................................6-2
A-1. NTDI01 Dipshunt Configuration............................................................................ A-2
B-1. NIDI01 Jumper Configuration ............................................................................... B-2
C-1. Address Switch Settings (S1) ................................................................................. C-1
C-2. Analog Output Mode Jumper Settings ................................................................... C-2
vi WBPEEUI240757A0
Safety Summary
®
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation or storage
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to ensure that contact with
energized parts is avoided when servicing.
Special Handling
This module uses electrostatic sensitive devices (ESD).
SPECIFIC
WARNINGS Disconnect power before installing dipshunts on the MMU back-
plane (I/O expander bus). Failure to do so could result in severe or
fatal shock. (p. 3-5, 5-3)
The outputs go to zero percent at start-up. On error detection, these
outputs will change to a fixed value. This value must be selected by
the user (and configured in the MFP) to ensure safe operation when
error conditions occur. (p. 3-2)
Never clean electrical parts of components with live power present.
Doing so exposes you to an electrical shock hazard. (p. 6-2)
Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 6-2)
There are exposed AC and DC connections inside the cabinet.
These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 6-4)
If input or output circuits are a shock hazard after disconnecting sys-
tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 6-4)
WBPEEUI240757A0 vii
Trademarks and Registrations
Registrations and trademarks used in this document include:
® INFI 90 Registered trademark of Elsag Bailey Process Automation
® Network 90 Registered trademark of Elsag Bailey Process Automation
OVERVIEW
WBPEEUI240757A0 1 - 1
SECTION 1 - INTRODUCTION
OVERVIEW
The IMASO11 Analog Output (ASO) module outputs fourteen
separate analog signals that the INFI 90 OPEN system uses to
control a process. It is an interface between the process and
the INFI 90 OPEN Strategic Process Management System. Con-
trol modules perform the control functions; input/output mod-
ules provide the I/O.
This manual explains the purpose, operation and maintenance
of the IMASO11 output module. It addresses handling precau-
tions and installation procedures. Figure 1-1 illustrates the
INFI 90 OPEN communication levels and the position of the
ASO module within these levels.
Figure 1-1. INFI 90 OPEN Communication Levels
TU/TM
CIS
COMMUNICATION HIGHWAY (INFI-NET OR PLANT LOOP)
CONTROLWAY
MFP
OTHER MODULES
COMMUNICATION
MODULES
T00083C
TU/TM TU/TM TU/TM TU/TMTUTU/TM
OTHER I/O
MODULES
I/O EXPANDER BUS
FIELD BUS
DSI DSO FEC ASOIMFEC11 ASI
Table of contents
Other Bailey I/O System manuals
