Avlite AV-70 Supplement

"We Believe Technology

Improves Navigation."

Solar Aviation Light

AV-70

Installation & Service Manual - V7.0

2Solar Aviation Light

AV-70

Version No. Description Date Reviewed Approved Design

7.0 (Current) AV-70 Product update, Manual

redesign and content update

June 2021 P. Naidu W. Evans M. Sugars

6.0 AV-70 Manual Launch June 2019 P. Naidu W. Evans M. Sugars

Manual Update Register

Want the latest product information?

Visit www.avlite.com 3

Contents

1.0 Introduction................................................................................................................................................................................... 4

2.0 Technology .....................................................................................................................................................................................5

3.0 AV-70 Models (ICAO, FAA L-861T and L-863) ....................................................................................................................... 6

3.1 Available Options.................................................................................................................................................................... 6

4.0 AV-70 Data Sheet..........................................................................................................................................................................8

5.0 Safety Information....................................................................................................................................................................... 9

6.0 Operation and Setup..................................................................................................................................................................10

6.1 Activation.................................................................................................................................................................................10

Charging the Battery.............................................................................................................................................................10

Preferred Installation Location ...........................................................................................................................................10

Lantern Operation.................................................................................................................................................................. 11

6.2 Setting an Intensity Power................................................................................................................................................... 11

6.3 Rotary switches A and B .......................................................................................................................................................12

6.3 Flash Codes..............................................................................................................................................................................12

7.0 Optional IR Remote....................................................................................................................................................................16

8.0 Unpacking, Installation, Wiring and Setup...........................................................................................................................18

8.1 Unpacking................................................................................................................................................................................. 18

8.2 Installation ...............................................................................................................................................................................18

8.3 Installation Recommendations ...........................................................................................................................................19

9.0 Maintenance and Servicing..................................................................................................................................................... 23

10.0 Trouble Shooting...................................................................................................................................................................... 26

11.0 Warranty ..................................................................................................................................................................................... 26

Notes ................................................................................................................................................................................................... 27

4Solar Aviation Light

AV-70

1.0 Introduction

Congratulations! By choosing to purchase an Avlite light, you have become the owner of one of the most advanced



Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation aids, and particu-

lar care has been taken to ensure your light gives years of trouble free service.



as complying with the requirements of ISO 9001:2015 quality management system.

By taking a few moments to browse through this booklet, you will become familiar with the versatility of your light,

and be able to maximise its operating function.

Please remember to complete the Avlite warranty registration at www.avlite.com.

Want the latest product information?

Visit www.avlite.com 5

2.0 Technology

Avlite Systems is a world-class solar lighting systems manufacturer with a proven reputation for rapid, innovative, and



most remote, toughest environments.

Electronics

Avlite employs leading in-house electronic engineers in the design and development of software and related circuitry.



quality components are used in our products.

LED Technology

All Avlite lights use the latest advancements in LED (Light Emitting Diode) technology as a light source. The major ad-

vantage of LED’s over traditional light sources is well established in that they typically have an operational life in excess

of 100,000 hours, resulting in substantial savings to maintenance and servicing costs.

Precision Construction

Commitment to investing in the design and construction of injection-moulded parts including optic lenses, light bases

and a range of other components ensures that all Avlite products are of a consistent and superior quality.

Optical Performance

Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies. The company has superior in-

house lens manufacturing capabilities to support outstanding optical performance.

Award-winning, Patented Technology

Several United States and Australian patent registrations are held on Avlite’s range of innovative designs, with other

regional patents pending in Canada, United Kingdom and Europe.

6Solar Aviation Light

AV-70

3.0 AV-70 Models (ICAO, FAA L-861T and L-863)



its ability to operate reliably in low sunlight conditions. Made from tough, durable polycarbonate and using the latest

LED’s, the AV-70 light boasts dual high-performance solar modules incorporated into Avlite’s proprietary optics.





with an external interface port for supplementary battery charging via DC input as well as power line control (PLC)

communication. Please consult tyour lighting system documentation for more information. The battery is protected

from over-charging within the circuit to ensure maximum battery life.

Radio Control capability is optional and can be used in conjunction with a PALC or simple handheld controller. Users



TM

or the Installation and Trouble Shooting Manual available at www.avlite.com.

Multiple Radio Controllers can be used to operate the lights at the same time.



directly onto any 200mm outside diameter (OD) mount.

3.1 Available Options

• Radio Control

• External Switch

• IR Light output

• PALC

Want the latest product information?

Visit www.avlite.com 7

Automatic night

activation

Tough UV-

Stabilised LEXAN

polycarbonate lens

and light base

(Behind) External

Interface Port for

External Charging

and Programming.

Band of colour

identication tape

LED Aviation lens

with 0 to +7 degree

vertical divergence

Dual High Performance

Solar Modules

User replaceable

battery in sealed

compartment

(Behind) Optional

External Switch



9.09 in

240 mm

9.45 in

200 mm



Sealed

Vent







8Solar Aviation Light

AV-70

4.0 AV-70 Data Sheet

AV-70 B1 B2 B3

Light Characteristics

Light Source LED

Available Colours 

 

Intensity Adjustments 

LED Life Expectancy (hours) >100,000

Electrical Characteristics

Circuit Protection Integrated

Temperature Range 

Transport and Storage Temperature Range  

Solar Characteristics

Solar Module Type Monocrystalline

Output (Watts) 

 21

Charging Regulation MPPT

Power Supply

Battery Type  

Battery Capacity (Ah)  17.2 2.5

Nominal Voltage (V)  4.0

Programming/ Charger Integrated (DC) External (AC)

Charge Port Rated Power 5 W

Input Voltage 

Radio Controlled

 

Range 

Expandability AvMesh®

Compliance 

Physical Characteristics

Body Material 

Body Color options 

Lens Material 

Lens Diameter (mm/inches) 

Lens Design Single-LED optic

Mounting 6 x 17mm holes on 200mm PCD

 240 / 9.45

Width (mm/inches) 

Mass (kg/lbs)   

Service Life Up to 12 years

Environmental Standards

Shock 

Vibration 

Wind Speed Up to 160kph / 100mph

 

Compliance

 

LED Color Standard (Engineering Brief No. 67D)

ICAO 

EMC EN61000-6-4:2012, EN61000-6-2:2019

 ISO9001:2015

Waterproof 

Trademarks 

Other

Warranty * 

Options Available 

Terms and Conditions 

Warranty Terms and Conditions - www.avlite.com

Want the latest product information?

Visit www.avlite.com 9

5.0 Safety Information

Before proceeding with installation or service, make sure the following conditions are met:

• 

• Avoid touching live circuits!

• Avoid touching any component or any part of the circuitry while the unit is operating. Do not change components

or make adjustments inside the unit with power on.

• 

light.

• Make sure any nearby obstacles do not impede the lights’ beam pattern.

• When installing, comply with all local electrical code(s).

• 

electrical work should only be done by a licensed electrician.

• Operate the light only within the indicated electrical ratings and product usage instructions.

• To ensure that the light and peripheral equipment function safely and correctly, use cable in compliance with the



• Do not stare at the LED or shine the LED into your eyes or those of another person.

• Dispose of the product according to the local laws and regulations for your region, for example, at a recycling

centre that accepts electronic devices.

10 Solar Aviation Light

AV-70

6.0 Operation and Setup

Avlite’s AV-70 is a robust, completely self-contained solar powered LED light. The solar module of the light converts

sunlight to an electrical current that is used to charge the battery during daylight hours. The battery provides power to

operate the light at night.





is only required for short periods (i.e. it is being moved or needs to be stored often), and disconnecting the battery is

not viable.

External Interface Port

The external interface port is also found at the base of the unit. This can be used to recharge the battery or directly



the external interface port can also be used for PLC Communication as well as manual programming via direct

connection with the Avlite wireless remote controller. Please see the AvMeshTM

information.

6.1 Activation

Automatic Solar Charging

New lights should be left in the sun for several days to ensure battery is charged before placing in service.

Charging the Battery

The AV-70 contains an integrated solar/battery charging system which allows them to run on solar power or universal

mains (AC) input of 90-264VAC via an inline external AC power supply. The AC can be connected either to a generator





can be used to manually charge the battery.

Manual battery charging



(provided either via a generator or 240 VAC utility) is provided into the external interface port. Charging will be



Maintenance section of this manual.

Preferred Installation Location



Optional

External

ON/OFF

switch

External

Interface

Port

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