Avery Weigh-Tronix XR 6500 User manual
XR Series
LED Remote Displays
Installation Instructions
NORTH AMERICA
AWT35-500303
Issue AD
© Avery Weigh-Tronix, LLC 2012. All rights reserved.
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All third party brands and product names used within this document are trademarks or registered trademarks of
their respective holders.
XR SeriesTD_i_en_500303.book
XR Series Installation Instructions 3
Table of Contents
page
Chapter 1 General information and warnings .........................................................................................5
About this manual ..............................................................................................................5
Installation ..........................................................................................................................6
Electrical installation ..........................................................................................................6
Pluggable equipment ...................................................................................................6
Permanently wired equipment - Isolator requirements ................................................6
Wet conditions .............................................................................................................6
Routine maintenance .........................................................................................................7
Cleaning the machine ........................................................................................................7
Training ..............................................................................................................................7
FCC and EMC declarations of compliance ........................................................................8
Chapter 2 Introduction ..............................................................................................................................9
Display ...............................................................................................................................9
Keypad .............................................................................................................................10
Chapter 3 Installation ..............................................................................................................................11
Installing the XR 4500, XR 4500TL or XR 6500 ..............................................................11
Pre-installation (Receiving Inspection) ......................................................................11
Opening an Enclosure ...............................................................................................11
Lowering the Electronics Plate ..................................................................................12
Mounting Instructions ................................................................................................12
Installing the XR 2000 ......................................................................................................15
Opening the XR 2000 Enclosure ...............................................................................15
Mounting Instructions ................................................................................................15
Chapter 4 Wiring ......................................................................................................................................17
Wiring the XR 4500, 4500TL or 6500 ..............................................................................17
Power Wiring .............................................................................................................17
Communications Wiring ............................................................................................17
Wiring the XR 2000 ..........................................................................................................21
Power Wiring .............................................................................................................21
Communication Wiring ..............................................................................................21
Chapter 5 Wireless Communication ......................................................................................................24
Wireless Set-up for All XR Models ...................................................................................24
XR Remote Display ...................................................................................................24
Indicator .....................................................................................................................24
Base Station Wireless Transceiver ...........................................................................25
Wireless Connection Test ................................................................................................26
Chapter 6 Start-Up ...................................................................................................................................27
Power On/Off ...................................................................................................................27
Reset Button ....................................................................................................................27
Auto-Learn .......................................................................................................................27
LEARN Button ..................................................................................................................28
Diagnostic Indicator Lights ...............................................................................................28
Chapter 7 Configuration Mode ...............................................................................................................30
Entering Configuration Mode ...........................................................................................30
Configuration Parameters ................................................................................................31
Parameter 1.0: Daytime Brightness Level .................................................................31
Parameter 1.1: Nighttime Brightness Level ...............................................................31
4 XR Series Installation Instructions
Parameter 1.2: Power-save Mode .............................................................................31
Parameter 1.3: Mirror Display Mode .........................................................................31
Parameter 1.4: Multi-Drop ID ....................................................................................32
Parameter 1.5: Radio Channel Select .......................................................................32
Parameter 1.6: Utility Program Select .......................................................................32
Auto-Learn Parameters ....................................................................................................33
Parameter 2.0: Manual Learn (Assisted Learn) ........................................................33
Parameter 2.1: Start-up Auto-Learn ..........................................................................33
Parameter 2.2: Leading Zero Suppression ...............................................................33
Parameter 2.3: Set Scale Over .................................................................................34
Parameter 2.4: Lock Units .........................................................................................34
Parameter 2.5: Lock Weighing Mode ........................................................................34
Parameter 2.6: Lock Traffic LIght ..............................................................................34
Time / Date / Temp Parameters .......................................................................................35
Parameter 3.0: Time Display .....................................................................................35
Parameter 3.1: Date Display .....................................................................................35
Parameter 3.2: Temperature Display ........................................................................35
Parameter 3.3: Weight Display ..................................................................................35
Parameter 3.4: Time Threshold .................................................................................35
Diagnostic Parameters .....................................................................................................36
Parameter 9.0: Com Port ..........................................................................................36
Parameter 9.1: String Counter ..................................................................................36
Parameter 9.2: Baud Rate .........................................................................................36
Parameter 9.3: Configuration Lockout .......................................................................36
Parameter 9.4: Number Counter ...............................................................................36
Parameter 9.8: Test Display ......................................................................................37
Parameter 9.9: Reset Defaults ..................................................................................37
CONFIG Switches (XR 2000) ..........................................................................................38
Chapter 8 XR 4500 TL Traffic Light Control ..........................................................................................41
Built-in Traffic Light (XR 4500TL Only) ............................................................................41
Chapter 9 Time and Date (not available on XR 2000) ...........................................................................42
Set Time & Date ...............................................................................................................42
Adjust Time ...............................................................................................................42
Adjust Date ................................................................................................................42
Battery / Battery Replacement .........................................................................................42
Chapter 10 Temperature Probe Installation (not on XR 2000) .............................................................43
Chapter 11 XR Utility Programs .............................................................................................................45
XR 4500, XR 4500TL, and XR 6500 Utility Programs .....................................................45
Program 0: Normal Operation ...................................................................................45
Program 1: Simple Traffic Light .................................................................................45
Program 2: Motion Traffic Light .................................................................................45
Program 3: Normal Operation with Traffic Light Commands .....................................45
Program 4: Freeze Weight (Capture Print String) ....................................................45
Program 5: Command Mode .....................................................................................46
PROGRAM 12: LEGACY COMMAND MODE ..........................................................48
XR 2000 Utility Programs .................................................................................................49
Chapter 12 Troubleshooting & Error Messages ...................................................................................52
Chapter 13 Spare Parts Lists ..................................................................................................................54
Chapter 14 Specifications .......................................................................................................................57
XR Series Installation Instructions 5
1.1 About this manual
1 General information and warnings
1.1 About this manual
This manual is dividedinto chapters by the chapter number and the large text at the top
of a page. Subsections are labeled as shown by the 1 and 1.1 headings shown above.
The names of the chapterand the next subsection level appear at the top of alternating
pages of the manual to remind you of where you are in the manual. The manual name
and page numbers appear at the bottom of the pages.
Text conventions
Key names are shown in bold and reflect the case of the key being described. This
applies to hard keys and onscreen or soft keys.
Displayed messages appear in bold italic type and reflect the case of the displayed
message.
Special messages
There are five types of special text messages, NOTE, CAUTION, WARNING,
DANGER, and ELECTRICAL HAZARD. Each will appear as illustrated below:
NOTE: This contains extra information on a concept or process.
CAUTION: This may cause damage to the product or data loss.
WARNING: This could result in injury or death
DANGER: THIS WILL RESULT IN INJURY OR DEATH
ELECTRICAL DANGER: THIS WILL RESULT IN INJURY OR DEATH.
6 XR Series Installation Instructions
1 General information and warnings
1.2 Installation
1.3 Electrical installation
1.3.1 Pluggable equipment
Pluggable equipment must be installed near an easily accessible socket outlet.
1.3.2 Permanently wired equipment - Isolator requirements
Permanently connected equipment must have a readily accessible disconnect device
incorporated in the fixed wiring such as an isolator or circuit breaker with at least 3mm
contact separation.
The isolator MUST NOT be installed into the flexible power cable supplied with the unit.
1.3.3 Wet conditions
Under wet conditions, the plug must be connected to the final branch circuit via an
appropriate socket / receptacle designed for washdown use.
Installations within the USA should use a cover that meets NEMA 3R specifications
as required by the National Electrical Code under section 410-57. This allows the unit
to be plugged in with a rain tight cover fitted over the plug.
Installations within Europe must use a socket which provides a minimum of IP56
protection to the plug / cable assembly. Care must be taken to make sure that the
degree of protection provided by the socket is suitable for the environment.
DANGER: RISK OF ELECTRICAL SHOCK. NO USER SERVICEABLE
PARTS. REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE.
CAUTION: The power cable must be connected to an earth-grounded electrical
outlet. The electrical supply must have a circuit breaker with an appropriate
rating to protect from over-current conditions.
For your protection, all electrical (110V or 230V) equipment used out of doors or
in wet or damp conditions should be supplied from a correctly fused power
source and protected by an approved ground fault protection device (RCD,
GFCI etc.)
IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN.
XR Series Installation Instructions 7
1.4 Routine maintenance
1.4 Routine maintenance
Always turn off the machine and isolate from the power supply before starting any
routine maintenance to avoid the possibility of electric shock.
Make sure that it is placed securely on a flat and level surface.
1.5 Cleaning the machine
1.6 Training
Do not attempt to operate or complete any procedure on a machine unless you have
received the appropriate training or read the instruction books.
To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which
is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.
IMPORTANT: This equipment must be routinely checked for proper operation
and calibration.
Application and usage will determine the frequency of calibration required for
safe operation.
Table 1.1 Cleaning DOs and DON’Ts
DO DO NOT
Wipedowntheoutsideofstandardproducts
withacleancloth,moistenedwithwaterand
a small amount of mild detergent
Attempt to clean the inside of the machine
Use harsh abrasives, solvents, scouring cleaners or
alkaline cleaning solutions
Spray the cloth when using a proprietary
cleaning fluid Spray any liquid directly on to the display windows
8 XR Series Installation Instructions
1 General information and warnings
1.7 FCC and EMC declarations of compliance
United States
Canada
This equipment has been testedand found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio
Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de
la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.
XR Series Installation Instructions 9
2.1 Display
2 Introduction
Thank you for purchasingan XR series remote display. The XR series incorporates the
highest performance standards and the most standard features of any weighing
display, making them the best choice for virtually any remote viewing application.
Like all Avery Weigh-Tronix products, the XR remote displays are designed with
durability, functionality and versatility in mind. If you should need technical assistance,
please contact your local, authorized Avery Weigh-Tronix distributor.
2.1 Display
Figure 2.1 Display samples: Top-XR 4500, Bottom-XR 2000
The weight display is made up of 6 LED digits of 7 segments each. Up to 2 decimal
places can be displayed. (Five decimals on the XR 2000).
ATTENTION! Unauthorized installation and service of this unit may void the
warranty.
10 XR Series Installation Instructions
2 Introduction
The units have four annunciators under the display with bright LED markers:
lGR = Gross Weighing Mode
lNT = Net Weighing Mode
llb = Pounds
lkg = Kilograms
2.2 Keypad
All models of theXR, except the XR 2000, have a keypad on the bottom of theunit. See
illustration of the keypad in Figure 2.2.
Figure 2.2 Keypad
The keypad has three pushbuttons or keys and a light sensor window. Use the keys to
set time and date and to access the configuration mode. The light sensor controls the
brightness of the LEDs based on ambient light levels.
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