Audley ADL-1600C1 User manual

ADL-1600C1

ADL-1600C1 Auto

Auto

Auto Cold

Cold

Cold Laminator

Laminator

Laminator Manual

Manual

I. Technical

Technical

Technical specification

specification

specification and

and

and relevant

relevant

relevant parameter

parameter

Laminating Width: 1520 mm(60

〞

)

Laminating Speed: 0 — 6 m/min

The D iameter of R oller: 130mm

The Lifting H eight of R oller: 25mm

The H eating - temperature of R oller: When cold laminating, the temperature of the

upper roller can s et 50 - 60

℃

; the highest temperature no more than 60

℃

V oltage: AC220-240V 50 Hz (optional 110 V)

Power : 14 00 W/single roller heating

Rated C urrent: 10A/single roller heating

The M otor P ower: 9 0 W

Packing S ize: 2150 x 740 x 74 0 mm

Packing Weight: 180 kg

II.

II. Installation

Installation

The not es during installing:

1. Before unpack the box, check the packing cases whether it is damage d during the

transportation in order not to cause the machine damage d .

2. After unpack the box , c heck whether parts are complete according to the packing

list (see appendix one) .

3. The installation place s hould be in an enough operating space, which is clean, no

dust, no steam and corrosion gas pollution, no inflammable and explosive substances .

Don ’ t put the machine in the air vents, o therwise it will affect the roller surface

temperature to cause laminating quality not stable.

4. T he machine ’ s truckle can only be in flat surface to do shortly move.

5. Th e voltage of this machine is 220-240 V (or 110 V need to order). Before connect

the electric power , should check the power source and capacity is enough. Need to fix

the breaker in 220-240 V / 20 A , and have sound grounding device , in case cause

personal injury.

6. Front working-table can be turned over, which is a not - stress mechanical structure,

when you move the machine, pls turn the working-table over, don ’ t p ut heavy things

on it to avoid to not damage it and the screw s .

7. When use fork lift to move the machine , need to put the forklift arm under the

under-beam, but both sides must have person to help protect it , to prevent the machine

from dumping front and back.

The

The machine

machine

machine is

is heavy

heavy

heavy !

! When

When

When moving

moving

moving ,

, must

must

must pay

pay

pay attention

attention

attention to

to safety!

safety!

1. Host machine

2. Front working-table

3. The f ront support beam

4. Racks for gathering-paper roller

4. The back support beam

5. The cork base of package

Racks

Racks I

I nsta

nsta

nsta llation

llation

1. Take out part s f rom the package

2. Reference to the assembly drawing

The

The I

I nstallation

nstallation

nstallation of

of H

H ost

ost

ost M

M achine

achine

1. Install host machine on the special racks (please see the chart)

！

Warning:

Warning: When

When

When carry

carry

carry or

or move,

move,

move, should

should

should focus

focus

focus on

on front

front

front and

and

and back

back

back support

support

support beam

beam

position,

position, but

but

but don

don

’

t to

to move

move

move and

and

and raise

raise

raise the

the

the handwheel

handwheel

handwheel etc

etc

etc .

2 . Fix the handwheel and the racks

1. Emergency button

2. The f ront support beam

3. Handwheel

4. Putting-paper roller

5. Back-paper roller

6. Film roller

7. Infrared probe

8. Gathering-paper roller

9. The back support beam

III

III .

. Name

Name

Name of

of Machine

Machine

Machine Parts

Parts

1. Hand-wheel to adjust the up and down of roller

2. Control panel

3. F ront working-table

4. Power line

5. E mergency "stop" button

6. R esistance handle

7. Gathering-back-paper roller

8. Film roller

9 . Rubber roller

8 9

IV.

IV. Control

Control

Control P

P anel

anel

1. Hot laminating indicator light

2. Cold laminating indicator light

3. Ready indicator light

4. R oller temperature

5. Temperature adjustment button

6. Hot / Cold switch

7. Forward/ Backward switch

8. Continuous/ Inching switch

9. Speed controller knob

10. Preset temperature

Instruction

Instruction :

Preset tempe rature: Find hot /cold switch, choose the "hot", temperature display screen

will light up, the left nu mber is preset tempe rature, the right nu mber is roller

temperature, pr ess “■ SET ” and then by “▲ UP ”

和

“▼ DOWN ” adjust preset

tempe rature, after adjust it and press “■ SET ” confirm it. For cold laminating , the

preset temperature is 50

℃

, the max is 60

℃

. According to the viscosity of the glue to

adjust preset temperature.

Turn: This machine don ’ t have continuous reverse function;

In the "continuous" , it only can " turning";

In the "Inching", through the pedal switch can "turning" or "reverse".

Speed knob: clockwise to up speed, counter-clockwise to down speed; Please select

the appropriate speed to ensure the laminating effect, when stop laminating please

select "Inching".

Note:

Note: Please

Please

Please do

do not

not

not use

use

use this

this

this knob

knob

knob for

for

for switch

switch

switch to

to use.

use.

V. Use

Use

Use Instructions

Instructions

Instructions :

1. P ower

P ower Lines : Use standard power plug, please pay attention to your power supply

voltage whether it is compliance with the rated voltage of the machine before connect

power, and also the access socket, and have good grounding device , and capacity is

enough or not .

Main S w i tch: the main power switch is at the back of the machine , main power switch

has two gears position, up for open, indicator is light; down for shut, indicator is light

out.

Fuse Tube : th e machine is equipped with two fuse tube: 2A and 15 A, 2A tube is for

the whole machine circuit, 15 A tube is for heating tube .

2. Footswitch: the switch to control motor running . Before us e, first find out the right

position and put in the socket and fix it. When use, should choose the " Inching ",

speed knob set in "2" position , touch the footswitch and the motor runs, ; untouch the

footswitch and motor stop s working.

3. E mergency - stop S witch: In an emergency, press the red button and it can

immediately cut off power, the indicator light out and rubber roller stop turning .

Clockwise, red button will automatically rises, the power will open again and

indicator light, rubber roller back in operation again.

4. R oller up-and down : Open the handwheel handle, counter-clockwise , the roller is

up, clockwise, the roller is down, when the rubber rollers touch, when feel not tight, it

is called empty space . If continues to run the handwheel , the force between the two

rubber roller s increase gradually, operator should choose different force according to

different material and different laminating specifications .

Note:

Note: when

when

when you

you

you open

open

open or

or fold

fold

fold the

the

the handwheel,

handwheel,

handwheel, please

please

please pull

pull

pull out

out

out a

a little

little

little before

before

before you

you

turn

turn over

over

over or

or fold,

fold,

fold, don't

don't

don't direct

direct

direct fold

fold

fold to

to cause

cause

cause the

the

the damage.

damage.

5. Heating- tube I nstallation

Note:

Note: Pull

Pull

Pull out

out

out power

power

power plug

plug

plug before

before

before install

install

install heating

heating

heating tube!

tube!

1. screw 2. rubber mat 3. heating tube 4. tube racks 5. roller

Step

Step one

one

one :

: T

T ube

ube

ube I

I nstallation(such

nstallation(such

nstallation(such as

as above)

above)

1. Take off left and right box cover

；

2. Take off rubber mat from tube racks

3. Put the tube into roller and set rubber mat on the tube, tighten it and the racks with

screws

1. Porcelain cap 2. Porcelain pipe 3. Hex nuts 4. Flat mat 5. W ire

Step

Step two:

two:

two: Wire

Wire

Wire I

I nstallation(such

nstallation(such

nstallation(such as

as above)

above)

1. After the tube install ed well and take off the porcelain cap, porcelain pipe, hex nut,

flat mat from the both sides of the tube.

2. Put wires on the tube .

3. Put the unloaded f lat mat , hex nuts , p orcelain pipe , porcelain cap pack to the tube.

Note:

Note: The

The

The hex

hex

hex nuts

nuts

nuts must

must

must be

be tighten!

tighten!

tighten! If

If loose

loose

loose ,

, will

will

will appear

appear

appear electric

electric

electric spark

spark

spark ,

, the

the

the power

power

will

will increase

increase

increase to

to broken

broken

broken wire

wire

wire and

and

and other

other

other components.

components.

6. Force Adjustment

The degree of parallelism of the roller s can directly affect the laminating quality and

the picture running direction , the roller parallelism has been adjust well before the

machine sending out, but after a period of time , it still need s to adjust.

Note: the distance between the two rollers should be adjusted when the machine

working,

Pls check and adjust according to the following steps:

Left-side Right-side

screw

Parallelism

Parallelism Adjustment

Adjustment

1. Turn off the power and open the right and left cases.

2. Put the upper roller down and left a tiny gap,then check the distance of the left and

right sides.

3. Clockwise turn the screw in the left case to increase the right gap and vice versa.

Pressure

Pressure Adjustment

Adjustment

1. Turn off the power and open the right and left cases.

2. Parallelism adjustment .

3. Put two paper notes between the rollers after parallelism adjustment . Anticlockwise

move the handwheel, then pull the two notes to check the tension.

4. Adjust the screw in the left case until you feel the tension is the same.

5. When adjusting, need to up and down the roller, checking the laminating quality

when adjusting.

VI.

VI. Film

Film

Film laminating

laminating

Laminating is an extremely fine and technical work, for beginners , need to laminate

under guidance of the experienced technician , the general operation is as below:

Preheating

Preheating :

1. D own t h e upper roller;

2. Press the " C ontinuous" and " Forward " switch, Speed to "1";

3. Turn on the main switch ;

4. Turn "hot" and s et the required heat ing temperature, then roller began heating. T he

preset temperature usually is 50

℃

, ( it takes about 10- 15 minutes for the heating )

5. Take one roll film and put into film roller, then put the film roller in the racks, and

pull the film with the hand to ensure the appropriate resistance

6. Put the laminating materials on the paper roller and fix it rewinding racks.

When

When the

the

the upper

upper

upper roller

roller

roller temperature

temperature

temperature to

to the

the

the set

set

set temperature:

temperature:

1. Press the " Inching " switch and then roller will stop turning.

2. Remove the press-paper roller and lift the upper roller.

3 . (cold film installation) Cold film used for cold laminating, g enerally not need to

heat, but if the upper roller heating to 40-50

℃

, the laminating quality will be better.

pull the film and across the two rubber roller to stick it on the roller for

gathering-laminated-paper(for the beginner), or someone pull it, after laminated to

quickly stick on the roller for gathering-laminated-paper . I n proper position to

separate the film and back paper, make the back paper on the back-paper roller. Note:

when the back-paper and film separate, make the film stick on the rubber roller very

smoothly.

4 . Put the needed laminating paper on the front working-table , insert the blank of

paper in between roller s , then put press - paper roller .

Note:

Note: Make

Make

Make both

both

both edges

edges

edges of

of the

the

the p

p aper

aper

aper vertical

vertical

vertical with

with

with rubber

rubber

rubber roller

roller

roller in

in order

order

order to

to make

make

the

the laminating

laminating

laminating straight.

straight.

5 . Down the upper roller by handwheel.

6 . Press the "continuous" switch and began to laminating .

Note:

Note: if

if the

the

the hot

hot

hot film

film

film not

not

not tighten

tighten

tighten ,

, clockwise

clockwise

clockwise move

move

move handwheel

handwheel

handwheel to

to increase

increase

increase friction

friction

friction .

7 . Clockwise move the speed knob to adjust appropriate speed.

8 . If the film fold clearly, cut the film and again do the above steps.

When

When film

film

film laminating,

laminating,

laminating, should

should

should note

note

note the

the

the five

five

five points

points

points :

1. The film should be wrapped around t he roller .

2. Make the laminating-paper straight with the film.

3. When the laminating-paper put between the rubber roller, need to tighten the paper

on the front working-table and make it very straight( show 90 ° angle).

4. When laminating and the operation is right, but it still not straight, can press with

hand to increase the force to make it straight slowly.

5. When laminating, keep all the rollers the suitable friction to make sure the best

laminating.

VII.

VII. Safety

Safety

Safety operation

operation

operation procedures

procedures

procedures and

and

and notes

notes

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