Atlas Copco STbench User manual
STbench
Printed Matter No. 9839 0880 01 Test Bench
Publication Date 2021-04-12
Valid for Version No. 06.00x
Issue No. 13 Operation Manual
STbench
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
2© Atlas Copco Industrial Technique AB - 9839 0880 01
Table of Contents
General Data Protection Regulation (GDPR)........................................................4
Legend of symbols .................................................................................................5
Introduction .............................................................................................................6
General Information ..........................................................................................6
About Operation Manual...................................................................................6
Revision history ................................................................................................7
Operation Overview ..............................................................................................16
User interfaces................................................................................................16
STbench PC / STbench Docking Station.............................................16
STbench top plate ...............................................................................17
Tilting top plate ....................................................................................18
Wrench rig ...........................................................................................19
Articulated arm ....................................................................................20
Motorized Cell......................................................................................20
Drawers ...............................................................................................27
Main panel ...........................................................................................27
Battery status indicators and Battery Charger switch..........................29
Ethernet Port .......................................................................................30
Serial cable port...................................................................................30
USB ports ............................................................................................30
External transducers sockets ..............................................................30
Start PC / Stop PC...............................................................................31
Power Supply socket ...........................................................................31
Keyboard .............................................................................................32
Handlebar ............................................................................................32
Printer support .....................................................................................32
Monitor support....................................................................................32
Flange for SRTT-B ..............................................................................33
Forklift..................................................................................................33
Getting Started ......................................................................................................34
General Information ........................................................................................34
Charging the battery .......................................................................................34
Powering On the STbench..............................................................................34
Power saving mode ........................................................................................34
Powering Off the STbench..............................................................................34
Powering Off the STbench with PC ................................................................34
Operation ...............................................................................................................35
General Safety Information.............................................................................35
Calibrating Power Focus - General Information..............................................35
Calibrating PowerMACS - General Information ..............................................36
Calibrating generic controllers - General Information .....................................36
Articulated arm - General information.............................................................37
3
© Atlas Copco Industrial Technique AB - 9839 0880 01
Technical specifications of the Articulated arm ...................................38
General safety information ..................................................................38
Installing the Articulated arm on the STbench.....................................39
Installing the brake on the Articulated arm ..........................................40
Rotating the brake placed on the Articulated arm ...............................44
Doing a test with a brake place on the Articuated arm ........................46
Basic maintenance ...............................................................................................47
Cleaning the STbench ....................................................................................47
STbench ..............................................................................................47
Touch-screen.......................................................................................47
Batteries replacement.....................................................................................47
Oil replacement...............................................................................................47
Backup of the database ..................................................................................47
Basic troubleshooting ..........................................................................................48
"Zero Static Error" message is displayed .......................................................48
"Over Torque Error" message is displayed.....................................................48
General Data Protection Regulation (GDPR) EN STbench
4© Atlas Copco Industrial Technique AB - 9839 0880 01
General Data Protection Regulation (GDPR)
This product offers the possibility to process personal identifiable information such as system user name,
role and IP-address. The purpose of this processing capability could be to enhance quality control through
traceability and proper access management.
If you decide to process personal data you need to be aware of and comply with relevant personal data
protection rules, including, in the EU the GDPR as well as other applicable laws, directives and regula-
tions. Atlas Copco can in no way be held liable for any use made by you of the product.
STbench EN Legend of symbols
© Atlas Copco Industrial Technique AB - 9839 0880 01 5
Legend of symbols
Below a list of the symbols found on the STbench:
Symbol Description
Crushing of hands
Risk of electric shock
Ethernet port
USB port
External transducer socket
Documentation must be consulted
Introduction EN STbench
6© Atlas Copco Industrial Technique AB - 9839 0880 01
Introduction
General Information
The STbench provides maximum tool evaluation flexibility. Click wrenches, power tools, peak tools as well
as pulse tools can be evaluated according to the following test protocols:
■Cm/Cmk ISO
■SPC
■ISO 5393
■ISO 6789:2003
■ISO 6789-2:2017
■CAM/Cpk CNOMO
■VDI/VDE 2645-2
■JJF 1610:2017
On the top plate of the STbench there are hydraulic brakes and/or static torque transducers.
The hydraulic brakes simulate the behavior of a real joint, reproducing the stiffness from hard to soft.
The static torque transducer is equipped by the new patented system to hold the Mechanical Test Joint.
The static torque transducer has a special bearing on the shaft to absorb and eliminate the axial force dur-
ing the test: this is to have the best possible accuracy during the test.
The STbench can operate on the assembly line simulating real joints characteristics with high precision: in
this way test conditions are very similar to the real scenarios where tools usually work.
The user-friendly software and the touch screen allow immediate and simple operations.
STbench is powered by batteries: then, it can be used directly on the assembly line.
Pulse tools can be tested only on static cells, brakes are not suitable for that tool type.
WARNING Read all safety warnings, instructions, illustrations and specifications provided
with this product.
Failure to follow all instructions listed below may result in electric shock, fire, property damage and/or
serious injury.
Save all warnings and instructions for future reference.
About Operation Manual
The Operation Manual contains information the customer needs on a day to day basis. This document is
not intended to replace the training and expertise of the end-user.
Before beginning the installation or configuration process make sure to inspect all components and acces-
sories. Contact Atlas Copco Customer Center if there are any missing or damaged items.
STbench EN Introduction
© Atlas Copco Industrial Technique AB - 9839 0880 01 7
Revision history
Software version Change
06.00x ■Tool parameters updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Searching a Tool updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Connected transducers updated (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Label updated (for more information, see "STbench with PC Configura-
tion Manual / STpad Configuration Manual").
■STbench PC / STbench Docking Station updated (for more information,
see "STbench Operation Manual").
■Technical specifications updated (for more information, see "STbench
System Overview Manual").
■STbench Models added (for more information, see "STbench System
Overview Manual").
■STbench supported transducers added (for more information, see
"STbench System Overview Manual").
04.05x ■Searching a Tool/Joint/Part/Result/Route/in a Route updated (for more
information, see "STbench with PC Configuration Manual / STpad Con-
figuration Manual").
■Viewing the details of the inspection result updated (for more informa-
tion, see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Links added (for more information, see "STbench with PC Configuration
Manual / STpad Configuration Manual").
■Common settings updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Tool inspections operator guidance updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Summary for VDI/VDE 2456-2 updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Legend of symbols added (for more information, see "STbench Opera-
tion Manual").
■STbench top plate updated (for more information, see "STbench Opera-
tion Manual").
■Technical specifications updated (for more information, see "STbench
System Overview Manual").
Introduction EN STbench
8© Atlas Copco Industrial Technique AB - 9839 0880 01
Software version Change
04.04x ■Navigating a forced by piece route added (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Running a forced by inspection route added (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Navigating a forced by inspection route added (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Filtering the routes using the custom fields added (for more information,
see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Searching a Route/Tool/Joint/Part/Measuring device/Controller added
(for more information, see "STbench with PC Configuration Manual /
STpad Configuration Manual").
■Tool inspections parameters updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Tool inspections summary categories updated (for more information,
see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Configuration menu updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Common settings updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Measure screen added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Reaction bar added (for more information, see "STbench with PC Con-
figuration Manual / STpad Configuration Manual").
■Exporting STbench logs added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Measure angle from (Direct driven strategy) added (for more informa-
tion, see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Main panel updated (for more information, see "STbench Operation
Manual").
STbench EN Introduction
© Atlas Copco Industrial Technique AB - 9839 0880 01 9
Software version Change
04.03x ■SPC dimensional parameters updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Cp/Cpk dimensional parameters updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Searching in a route updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Navigating a forced by piece route added (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Viewing the details of the inspection results updated (for more informa-
tion, see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■Calibrating generic controller updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Running tool inspection updated (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Results category (tool inspections) updated (for more information, see
"STbench with PC Configuration Manual / STpad Configuration Man-
ual").
■Picture inspection and Instruction inspection parameters added (for
more information, see "STbench with PC Configuration Manual / STpad
Configuration Manual").
■Results category for Picture inspection and Instructions inspection
added (for more information, see "STbench with PC Configuration Man-
ual / STpad Configuration Manual").
■General settings updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Verification code added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Starting the device updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Cm/Cmk ISO parameters (Tool check) updated (for more information,
see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■SPC parameters updated (Tool check) updated (for more information,
see "STbench with PC Configuration Manual / STpad Configuration
Manual").
■SPC rules updated (for more information, see "STbench with PC Config-
uration Manual / STpad Configuration Manual").
■SPC, results, limits and rules updated (for more information, "STbench
with PC Configuration Manual / STpad Configuration Manual").
■SIGOP/SCOUP integration added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Power saving mode added (for more information, see "STbench Opera-
tion Manual").
■Main panel updated (for more information, see "STbench Operation
Manual").
■Troubleshooting updated (for more information see"STbench System
Overview Manual").
Introduction EN STbench
10 © Atlas Copco Industrial Technique AB - 9839 0880 01
Software version Change
04.02x ■General manual update (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Filtering a route added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Results updated (for more information, see "STbench with PC Configu-
ration Manual / STpad Configuration Manual").
■Tool inspections updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Filtering the results updated (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Exporting the results added (for more information, see "STbench with
PC Configuration Manual / STpad Configuration Manual").
■Tool parameters updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Summary for JJF 1610:2017 added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■SPC rules updated (for more information, see "STbench with PC Config-
uration Manual / STpad Configuration Manual").
■JJF 1610:2017 parameters added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Summary for JJF 1610:2017 added (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■General settings updated (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Cam-over strategy added (for more information, see "STbench with PC
Configuration Manual / STpad Configuration Manual").
■Strategies parameters updated (for more information, see "STbench
with PC Configuration Manual / STpad Configuration Manual").
■Messages displayed while running a test on the Motorized cell (for more
information, see"STbench Operation Manual").
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