Atlas Copco PHE 6 H Setup guide

PAGE

Repair Instructions No.181.03/98

PHE 6 H / PHE 6 S

Special Tools

Required

■

Torx screwdriver TX 30 4932 319 998

■

Forcing disks 4931 599 018

■

Adjustment tool for carbon brushes 9170 302 270

■

Pulling-off device 9170 314 440

■

Tool for dis-/assembly of the spindle (PHE 6 H) 9170 302 260

Important!

■

Before beginning the maintenance work, perform an initial check with a high voltage test according

to VDE (see chapter Electrical and Mechanical Test Instructions).

■

Before all repair work, pull the power plug from the socket!

■

Before disassembly, the machine must be connected to the RTR-READER (maintenance measuring in-

strument) in order to check for a possible maintenance interval.

Disassembly

PHE 6 S:

Dismantling the

tool reception

Remove the auxiliary handle (G) com-

pletely with the clamping ring (F).

Push back the rubber cover (2) and re-

move the end cover cap (1).

Remove the spring ring (3).

Remove the stop (4), the rubber stop (5)

and the retainer (6).

Depress the retention plate (8) against re-

silience - the latches (7) are relieved. Un-

screw the latches (7) and remove them

(see illustration 1).

Remove the retention plate (8), the

spring (L) and the washer (K).

Take out the restrictor (J).

Remove the cone (H).

Loosen the bearing bolt (9). Keep the ten-

sion and carefully remove the clamping

ring (E).

Peel off the connecting ring (D).

Unscrew both screws (B). Slightly lift the

switch lever (C) and pull out the retaining

strap (A). Remove the switch lever (C).

PHE 6 H:

Dismantling the

tool reception

Remove the auxiliary handle (C) com-

pletely with the clamping ring ring (B).

Remove the dust guard cap (3).

Expelthelatch(8)fromthenosepiecewith

aid of a mandrel.

Remove the latch (5), the spring (4) and

the distance sleeve (6).

Take out the restrictor (1).

Pull off the cone (2).

Loosen the bearing bolt (9). Keep the ten-

sion and carefully remove the strap (A).

Peel off the connecting ring (7).

654

7 8

C B

PAGE

Repair Instructions No.181.03/98

PHE 6 H / PHE 6 S

Detaching the

carbon brushes

Loosen the screws (1) and remove the

brush covers (2).

Lift the brush springs (5) off the respective

carbon brushes (3) and place them on the

upper edge of the brush holders (4).

Pullbothcablelugs (handi)off thecarbon

brushes (3) and remove them.

Dismantling the

handgrip

Loosen the two screws (G) of the hous-

ing

(F).

Remove the handle screw (E) by steady-

ing the knurled nut (5) at the same time.

Remove the knurled nut (5).

Loosen the screw (B) and lever off the

handle cover (A) from below (it is not pos-

sible to lever off the handle cover from

above without destroying it!).

Unscrew the four screws (6) from the right

half of the handle (7).

Unscrew both Torx screws (8) TX 30 of

the handgrip holder (4) and remove them.

Pull off the handle shells completely with

the housing (F).

Remove the damping element (2).

☞

Attention: Do under no circumstances

further dismantle the damping ele-

ment!

Disconnect the plug-in connection (1) be-

tween the motor and the pair of handle

shells.

Remove the handgrip holder (4) and the

rubber collar (3) from the handle shells.

Remove the left handle shell (C) with the

holding-down device.

Loosen the cable clamps (D) and lay bare

the connecting cable (H) with the cable

entry sleeve.

Remove the switch (9) with the capacitor

from the handle shell.

A B

PAGE

Repair Instructions No.181.03/98

PHE 6 H / PHE 6 S

Detaching the

armature

Loosen the two short (A) and the two

long (D) screws.

Remove the motor housing (9) with the

field (1) and the air deflector ring (2).

Remove the air deflector ring (2) from the

motor housing (9) and expel the field (1)

from the motor housing (9).

Loosenthe screws(B).Remove thebrush

holders (C) from the motor housing (9).

Pull out the complete armature by turning

it. If necessary, hit the motor housing light-

ly with a plastic hammer for support.

Remove the bearing sleeve (3) from the

armature bearing (4).

Press off the armature bearings (4)

and (8) with aid of the forcing disks

(service tool).

Remove the insulating disk (5) and the

ring (7).

PHE 6 S:

Detaching the

spindle sleeve

Loosen both screws (6) and remove the

back part of the plastic housing (7).

Remove the plastic housing (8).

Fix the machine in a vice provided with

protective chops and remove the nose-

piece (1) (SW 50).

☞

Attention! The nosepiece (1) has a left-

handed thread!

Press the rotary shaft seal (2) from the

nosepiece (1).

Remove the complete spindle sleeve (5)

from the housing. If necessary, hit the

housing lightly with a plastic hammer to

loosen the drill spindle.

Remove the spring ring (3) and press off

the bearing (4).

PAGE

Repair Instructions No.181.03/98

PHE 6 H / PHE 6 S

PHE 6 H:

Detaching the

bearing housing

Loosen both screws (4) and remove the

back part of the plastic housing (5).

Remove the plastic housing (1).

Loosen the screws (3) and remove the

nosepiece (2).

Loosen the screws (9) and remove the

bearing housing (8) with the O-ring (7).

Press the rotary shaft seal (6) from the

bearing housing (8).

PHE 6 S:

Dismantling the

spindle sleeve

Inserta screwdriver(1) into oneof thefour

service borings to lever off the round wire

ring (6). The screwdriver must remain in

the boring. Use a second screwdriver to

lever off the round wire ring through the

other service borings.

Take out the retainer (4) and remove the

O-ring (5).

Remove the recoil ring (2) and the rubber

ring (3).

Push out the anvil (7) with aid of a screw-

driver from the other side of the spindle

sleeve and remove the O-rings (8) from

the anvil.

Knock out the buffer (9) through the

grooves (A) in the spindle sleeve with aid

of a mandrel.

87 6

654

789

PAGE

Repair Instructions No.181.03/98

PHE 6 H / PHE 6 S

PHE 6 H:

Separating the

driver from the

barrel

1Fix the service tool (4) in a vice (5).

2Insert the driver (2) with the barrel (1) into

the service tool (4) and unscrew the driv-

er (2) from the barrel (1) with aid of an Al-

len key (3).

PHE 6 H:

Dismantling the

spindle sleeve

1Remove the spring ring (1) and press off

the ball bearing (2).

2Remove the spring ring (3).

3Fix the driver (4) in a vice with the anvil up

and knock out the tension ring (A) with aid

of a mandrel.

4Removethe seal rings (8), thering(7) and

the rubber ring (6) from the anvil (9).

5Removetheretainer(5)andtheO-ring(C)

from the barrel (B).

PHE 6 S:

Dismantling the

guide sleeve

1Remove the disk (7). Loosen the four se-

cured screws (6).

2Lever off the guide sleeve (5) from the ma-

chine. If necessary, hit the housing lightly

with a plastic hammer for support.

3Remove the washer (4).

4Remove the spring (3) and the disk (2)

and press out the ring (1).

2 1

765

321

6 47 5

PAGE

Repair Instructions No.181.03/98

PHE 6 H / PHE 6 S

PHE 6 H:

Detaching the

bevel gear

1Knock the bevel gear (1) from the gear

housing (3) with aid of a mandrel (lead the

mandrel through the opening in the hous-

ing).

2Remove the bearing (2) with aid of a pull-

ing-off device or knock the housing with

the opening against a wooden supporting

plate.

PHE 6 S:

Detaching the

rotary stop

1Remove the following parts, hitting the

side of the machine lightly with a hammer

for support:

- locking ring (6) and

- sleeve (5)

2Detach the spring ring (3) from the

sleeve (5) and remove the rings (2 and 4)

and the spacer (1).

PHE 6 S:

Detaching the

cylinder

1Remove the cylinder (5) from the housing

by hitting the front part of the housing light-

ly with a plastic hammer.

2Remove the spring ring (3).

3Remove the spring washer (2).

4Remove the bevel gear (4) with the bear-

ing (1).

5Pull the bearing (1) from the bevel

gear (4).

5 4

PAGE

Repair Instructions No.181.03/98

PHE 6 H / PHE 6 S

Detaching the

pinion shaft 1Lever off the O-ring (1) and the seal (2).

2Loosen the six screws (H) of the gear

box cover (3) and remove the gear box

cover (3) with the gasket (5).

3Pull out the needle bearings (4) and (G)

with aid of an interior extractor.

4Bend down the lugs of the securing

plate (8).

5Block the drive (A) using a screwdriver

and unscrew the clutch (6) (right-handed

thread).

6Remove the cup spring (7), the securing

plate (8), the drive (A), the friction disk (9)

and the clutch (B).

7Remove the spring ring (C).

8Pull out the pinion (F) with the bearing (D).

☞Fix the end of the pinion shaft in a vice

between protective chops and hit the

housing lightly with a plastic hammer.

9Press the bearing (D) from the pinion (F).

10Remove the O-ring (E) from the motor

housing (pillow block).

Detaching the

crankshaft 1Loosen the two screws (A) and remove

the service cover (8) with the gasket (B)

and the valve (9).

2Remove damaged welch plug (7).

3Remove the spring ring (1).

4Pull off the crank wheel (2) with aid of a

pulling-off device (service tool). Steady

the crank wheel for support.

5Remove the key (D) from the crank-

shaft (5).

6Removethespringring(3)andpull outthe

crankshaft; if necessary, press out the

crankshaft through the opening in the cov-

er with aid of a suitable mandrel.

7Press the ball bearing (4) off the crank-

shaft.

8Remove the O-ring (6) from the gear

housing (C).

PAGE

Repair Instructions No.181.03/98

PHE 6 H / PHE 6 S

Detaching the

piston and the

connecting rod

1Pull the piston (3) from the gear hous-

ing (7).

2Pull the striker (1) from the piston (3) and

remove the O-ring (2) from the striker (1).

3Press the cylindrical bolt (4) from the pis-

ton (3) and pull out the connecting rod (5).

4Press out the needle bearing (6) from the

connecting rod (5).

Maintenance

General It is recommended to submit the machine to maintenance after the carbon brushes have switched off.

Cleaning Clean all parts – with the exception of the electrical parts – with cold cleaning agent. Caution! No clean-

ing agent should penetrate into the bearing. Clean the electrical parts with a dry brush.

Check for wear Check the disassembled parts for wear (visual inspection) and replace worn parts.

Electrical tests Before reassembling, perform an electrical test on all relevant parts (see chapter Electrical and Me-

chanical Test Instructions).

PAGE

Repair Instructions No.181.03/98

PHE 6 H / PHE 6 S

Lubrication Each time maintenance is performed, the machine is to be lubricates as stated in the lubrication plan.

After the machine is fully disassembled, completely remove the old grease and replace with new

grease. The grease must be applied to the machine as indicated in the lubrication plan.

Legend

AGenerously

BFill

CApply a small amount

Torques Screws in plastic 2,5 Nm

Screws in metal 4,0 Nm

Nut PHE 6 S (see assembly step 8) 120,0 Nm

Driver PHE 6 H (see assembly step 10) 30,0 Nm

Blue grease(80 g)

Mobil HP 22

PHE 6 S

PHE 6 H

Red grease (80 g)

Mobil SHC 007

Red grease (80 g)

Mobil SHC 007

Blue grease (80 g)

Mobil HP 22

AACC

AAA

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