Assa Abloy Securitron EPT-SC Series User manual

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Page 1 Rev. C, 06/11

EPT-SC SERIES ELECTRICAL POWER TRANSFER FOR SWING CLEAR

HINGED DOOR APPLICATIONS - INSTALLATION INSTRUCTIONS

1 DESCRIPTION

The EPT-SC allows an electric lock or exit device, such as a Securitron Touch Sense Bar or Touch

Sense Handle, to be installed while concealing and protecting the cabling between the hinged

edge of a door and its door frame. The EPT-SC provides a flexible steel shield conduit which is

approximately 5/16” [7,9mm] I.D. (inside diameter). The EL-EPT-SC is furnished with a wire

harness already installed which includes ElectroLynx® connectors at each end.

The EPT-SC power transfer device has been specifically designed and configured for installation

on doors using Swing Clear type hinges.

Note: The EPT-SC will NOT work on doors utilizing center pivot type hinges.

2 PRODUCT OVERVIEW

Upon unpacking this product, an inventory should be made to ensure

that all of the required components have been included. Along with

these instructions and the installation template, this product should

include the following items:

2.1 HARDWARE

8X 8X 4X 4X

Phillips Flat Head

#6 X 5/8” Type “A” Phillips Flat Head

6-32 X 3/8” Type “F” Phillips Pan Head

8-32 X 3/16” Split Helical Washer

for #8 Screw

3 RECOMMENDED TOOLS

Router or Saber Saw Measuring Instrument (Ruler/Tape Measure)

Hammer Masking Tape

Chisel Fish Tape or Lead Wire

Center Punch Wire Strippers/Cutter

Power Drill Crimp Wire Connectors

1/8”, 5/32” and 3/4” Drill Bits Crimp Tool

3/8” Diameter X 82° Countersink Bit Multimeter

Phillips and Standard Screwdrivers

4 INSTALLATION

For a proper EPT-SC install, all doors and frames must utilize a flush surface mount installation.

If the door/frame is pre-prepped by the manufacturer, then use the pre-fabricated mounting

features and the hardware provided to install the EPT-SC as discussed in Section 4.3 or 4.4. If

the installation is a field retrofit, determine the door and frame construction, then proceed to

mark the door and frame in accordance with Section 4.1.

Flexible Shield

EPT-SC Lead Cover

(2)

Hardware Pack (2)

Flush Tab

Bracket

(

)

PN# 500-14220

Page 2 Rev. C, 06/11

4.1 Vertical Placement

Because of potential structural obstacles within metal doors and frames, the EPT-SC lead covers

should be positioned a minimum of 6” [152,4mm] from the any hinge recess (as shown in

Figure 2)or centered between hinges.

Note: Due to variances in manufacturing, the door/frame manufacturer should be

consulted for specific construction and configuration information.

4.2 Marking the Door and Frame for Install

Mark a vertical centerline for the EPT-SC lead cover at the center of the door edge. Measure

the distance from this mark to the edge of the hinge half that is attached to the door (see “X”

of “DOOR” prep. in Figure 1 or Figure 2). Use this same distance to mark from the edge of

the hinge half on the frame (see “X” of “FRAME” prep. In Figure 1 or Figure 2).

Using the included template and the information shown in Figure 1 (for wood) or Figure 2

(for metal), align and mark the cutout positions required for the lead covers on both the door

edge and the frame.

Note: Because of the nature of the Swing Clear hinges and the orientation of the edge

of the door in the open position, the door will most likely need to be removed after

marking to perform the preparation process for the lead cover installation.

4.3 Wood Doors and Frames:

Using a router with a 1/4” diameter bit, cut the main recess slot into the edge of the door and

the frame to a depth of .700” [17,8mm] as shown in Figure 1.

Figure 1 – Wood Door/Frame Prep.

Using a 1” [25,4mm] diameter bit with the router depth set to .075” [1,9mm], route the two

(2) recesses required for the rounded lead cover end flanges.

One at a time, place each lead cover into its intended position and mark the two (2) mounting

hole locations and the cable feed thru (obround) hole location for each cover.

Note: The 3/4” [19,0mm] diameter holes required for the wire feed thru in the door

and frame must be positioned at opposing ends with respect to each other. (i.e. if the

hole is toward the top of the lead cover to go in the door, then the hole for the wire

feed thru of the lead cover in the frame should be at the bottom (see Figure 1).

Drill the (2) two mounting holes for each lead cover using a 1/8” [3,2mm] diameter drill bit.

Drill all four (4) holes to a depth of approximately 5/8” [15,9mm].

PN# 500-14220

Page 3 Rev. C, 06/11

Drill a 3/4” [19,0mm] diameter hole into the door to provide routing of the wires to the device

being used. Then drill a 3/4” [19,0mm] diameter hole through the frame at the marked

locations.

Note: At this point, if the door was removed, it may be reinstalled.

Standard Wiring:

Pass the cable from the exit device being installed through the hole in the door edge.

Using a screwdriver and the four (4) 8-32 X 3/16” Phillips pan head screws and split ring lock

washers (included), assemble the flexible shield to the inside of both of the lead covers as

shown in Figure 4. Two (2) screws and washers are required at each end.

Insert the cable through the obround hole in the lead cover, feed through the flexible shield

and then out the hole of the other lead cover. Make necessary electrical connections at the

appropriate door or frame location.

Mount each of the lead covers into place using a screwdriver and two (2) of the #6 X 5/8”

Phillips flat head type “A” screws provided.

ElectroLynx® Wiring:

Insert the EL connectors at each end of the flexible shield through the obround holes inside

each lead cover.

Using a screwdriver and the four (4) 8-32 X 3/16” Phillips pan head screws and split ring lock

washers (included), assemble the flexible shield to the inside of both of the lead covers as

shown in Figure 4. Two (2) screws and washers are required at each end.

Attach the supply wiring EL connectors (from the frame) and the door device wiring EL

connectors (from the door) to the appropriate EL connectors of the EL-EPT-SC.

As necessary, fold and tuck wiring and connectors back into the holes in door and frame.

Mount each of the lead covers into place using a screwdriver and two (2) of the #6 X 5/8”

Phillips flat head type “A” screws provided.

4.4 Metal Doors and Frames:

Using a router or saw, create the cutout required for the lead cover. The cutout may be cut

with a radius (as shown) or square-cornered as noted in Figure 2.

Figure 2 – Metal Door/Frame Prep.

Mark, drill and countersink the two (2) 5/32” [4,0] diameter flush tab bracket mounting holes

at each end of the cutout as shown and directed on the template.

PN# 500-14220

Page 4 Rev. C, 06/11

Insert and install the two (2) flush tab brackets provided using the included 6-32 x 3/8” type

“F” (self-tapping) screws.

Note: At this point, if the door was removed, it may be reinstalled.

Standard Wiring:

Pass the cable from the exit device being installed through the hole in the door edge.

Using a screwdriver and the four (4) 8-32 X 3/16” Phillips pan head screws and split ring lock

washers (included), assemble the flexible shield to the inside of both of the lead covers as

shown in Figure 4. Two (2) screws and washers are required at each end.

Insert the cable through the obround hole in the lead cover, feed through the flexible shield

and then out the hole of the other lead cover. Make necessary electrical connections at the

appropriate door or frame location.

Mount each of the lead covers into place at the previously installed flush tab brackets using a

screwdriver and two (2) of the 6-32 X 3/8” type “F” (self-tapping) screws provided.

ElectroLynx® Wiring:

Insert the EL connectors at each end of the flexible shield through the obround holes inside

each lead cover.

Using a screwdriver and the four (4) 8-32 X 3/16” Phillips pan head screws and split ring lock

washers (included), assemble the flexible shield to the inside of both of the lead covers as

shown in Figure 4. Two (2) screws and washers are required at each end.

Attach the supply wiring EL connectors (from the frame) and the door device wiring EL

connectors (from the door) to the appropriate EL connectors of the EL-EPT-SC.

Insert wiring and connectors back into holes in door and frame.

Mount each of the lead covers into place at the previously installed flush tab brackets using a

screwdriver and two (2) of the 6-32 X 3/8” type “F” (self-tapping) screws provided.

The Figure 3 illustration shows exploded views of configurations for both the solid core wood

door and hollow metal door installations.

#6 X 5/8" Type "A" Screw

Lead Cover

Wood Door Installation

R 1/2" [12,7] X .075" [1,9] Deep

Lead Cover Flange Recess

6-32 X 3/8" Type "F"

Self-Tapping Screw

Lead Cover

Square or Radial Corners Okay

Countersink for #6

Flat Head Screw

Flush Tab Bracket

6-32 X 3/8" Type "F"

Self-Tapping Screw

Metal Door Installation

6-32 X 3/8" Type "F"

Self-Tapping Screw

Figure 3 Figure 4

Note: For applications involving combinations of doors/frames made of wood and

metal, follow the proper procedures as related to the door/frame material.

EPT-SC and EL-EPT-SC Special UL/Electrical Notes:

To maintain compliance with UL listings (UL 10C and UBC 7-2-1997), the maximum number

of electrical conductors to be used is twelve (12) - using No. 20-22 AWG size wire.

Electrical rating for the EPT-SC and the EL-EPT-SC is 1Amp @ 12V or 24V – AC or DC.

NOT TO SCALE

DO NOT USE AS A DIRECT

DRILL/CUT GUIDE

FOR REFERENCE ONLY

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