ASM Zip-Spray ESP User manual
Operating Instructions 310749
Rev. C
2800 psi (193 bar, 19 MPa) Maximum Working Pressure
Model 248772, Series A
– For portable spray applications of architectural
paints and coatings – (Specifications, page 2)
ti3587B
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Use water based or mineral spirit–type material
only. Do not use materials having flash points lower
than 70_(21_). For information about your material
request MSDS from distributor or retailer.
2310749
Specifications
This equipment is not intended for applications in places such as cabinet shops or other “factory”, fixed
locations or for repetitive applications. If you intend to use this equipment in this type of application, you must com-
ply with NFPA 33 and OSHA requirements which have similar expectations.
The following are general warnings related to the setup, use, grounding, maintenance, and repair of this equipment.
Additional, more specific warnings may be found throughout the body of this manual where applicable. Symbols
appearing in the body of the manual refer to these general warnings. When these symbols appear throughout the
manual, refer back to these pages for a description of the specific hazard.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
DUse equipment only in well ventilated area.
DEliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop clothes (potential static arc).
DSprayer generates sparks. When flammable liquid is used in or near sprayer or for flushing or
cleaning, keep sprayer at least 20 ft (6 m) away from explosive vapors.
DKeep work area free of debris, including solvent, rags and gasoline.
DDo not plug or unplug power cords or turn lights on or off when flammable fumes are present.
DGround equipment and conductive objects in work area. Read Grounding instructions.
DIf there is static sparking or you feel a shock, stop operating immediately. Do not use equip-
ment until you identify and correct the problem.
DKeep a fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
DTurn off and disconnect power cord before servicing equipment.
DUse only grounded electrical outlets
DUse only 3–wire extension cords.
DEnsure ground prongs are intact on sprayer and extension cords.
DDo not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like
just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
DDo not point gun at anyone or any part of the body.
DDo not put your hand over the spray tip.
DDo not stop or deflect leaks with your hand, body, glove, or rag.
DEngage trigger lock when not spraying.
DFollow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking or servicing equipment.
3310749
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
DDo not exceed the maximum working pressure or temperature rating of the lowest rated
system component. Read Technical Data in all equipment manuals.
DUse fluids and solvents that are compatible with equipment wetted parts. Read Technical
Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For com-
plete information about your material, request MSDS from distributor or retailer.
DCheck equipment daily. Repair or replace worn or damaged parts immediately with genuine
ASM replacement parts only.
DDo not alter or modify equipment.
DUse equipment only for its intended purpose. Call your Graco distributor for information.
DRoute hoses and cables away from traffic areas, sharp edges, moving parts and hot surfaces.
DDo not kink or overbend hoses or use hoses to pull equipment.
DKeep children and animals away from work area.
DDo not operate the unit when fatigued or under the influence of drugs or alcohol.
DComply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in this equipment. Such use could result in a serious chemical reaction,
with the possibility of explosion, which could cause death, serious injury and/or substantial property
damage.
TOXIC FLUID HAZARD
Toxic fluid or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
DRead MSDS’s to know the specific hazards of the fluids you are using.
DStore hazardous fluid in approved containers and dispose of it according to all applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes, but is not limited to:
DProtective eye wear.
DClothing and respirator as recommended by the fluid and solvent manufacturer.
DGloves.
DHearing protection.
4310749
DThe sprayer requires a 120V AC, 60 Hz,
15A circuit with grounding receptacle.
Never use an outlet that is not grounded
or an adapter.
DDo not use the sprayer if the electrical cord
has a damaged ground prong. Only use an
extension cord with an undamaged, 3–prong
plug.
DRecommended extension cords for use
with this sprayer:
D25 ft (7.6 m) 18 AWG
D50 ft (15.2 m) 16 AWG
D100 ft (30.5 m) 14 AWG
D150 ft. (45.7 m) 12 AWG
Smaller gauge or longer extension cords may reduce
sprayer performance.
Grounding and Electric Requirements
DGround sprayer gun through connection to
a properly grounded fluid hose and pump.
DGround fluid supply container. Fol-
low local code.
DGround solvent pails used when flush-
ing. Follow local code. Use only conduc-
tive, metal pails, placed on a grounded
surface such as concrete. Do not place
the pail on a non–conductive surface such
as paper or cardboard, which interrupts
the grounding continuity.
ti5850a
ti5572a
The sprayer must be grounded. Grounding reduces the risk of static and
electric shock by providing an escape wire for the electrical current due to
static build up or in the event of a short circuit.
ti3001b
5310749
DGround the metal pail by connecting a
ground wire to the pail by clamping one
end to pail and the other end to ground
such as as water pipe.
DMaintain grounding continuity when
flushing or relieving pressure by holding
metal part of spray gun firmly to side of a
grounded metal pail, then trigger gun.
Grounding and Electric Requirements
Thermal Overload
DMotor has a thermal overload switch to
shut itself down if overheated.
ti5851a
To reduce risk of injury from motor staring
unexpectedly when it cools, always turn power
switch OFF if motor shuts down.
6310749
1.Turn power switch OFF and unplug power cord.
2.Turn Spray–Prime/Drain valve to
PRIME/DRAIN to relieve pressure.
Pressure Relief Procedure
3.Turn pressure to lowest setting. Hold metal
part of gun firmly to a grounded metal pail.
Trigger gun to relieve pressure.
4.Engage trigger lock.
DLeave Spray–Prime/Drain valve in PRIME/DRAIN
position until you are ready to spray again.
DIf you suspect the spray tip is clogged or that
pressure has not been fully relieved after follow-
ing the above steps, VERY SLOWLY loosen tip
guard retaining nut or hose end coupling to
relieve pressure gradually. Then loosen com-
pletely. Clear hose or tip obstruction.
Follow Pressure Relief Procedure when you
stop spraying and before cleaning, checking, servicing or transporting
equipment.
PRIME
PRIME
9600B
7310749
Gun
Power Switch
Pressure Control Knob
Component Identification
Suction
Tube
Inlet Screen
Spray/Prime Valve
Prime/drain position
Paint position
Prime Tube
Fluid Outlet Fitting
8310749
5.Turn power switch OFF.
6.Connect one end of grounded fluid hose to
Gun. Use a wrench to tighten.
Setup
7.Connect other end of hose to sprayer
fluid outlet fitting. Use a wrench to
tighten.
8.Turn pressure control knob all the way left
(counterclockwise) to minimum pressure.
ti3586ati3586B
9310749
1.Turn Spray/Prime valve to PRIME.
2.Separate prime tube (smaller) from suction
tube (larger).
Priming – Oil–based or Water–based Materials
3.Place prime tube in waste pail.
4.If spraying oil–based materials, submerge suc-
tion tube in mineral spirits or compatible oil–
based cleaning solution.
If spraying water–based materials, submerge
suction tube in water.
PRIME
WASTE
5.Plug sprayer into grounded outlet.
6.Point Gun into waste pail.
Mineral Spirits WATER
OR
WASTE
prime
tube
suction
tube
10 310749
Priming – Oil–based or Water–based Materials
7.Turn power switch ON.
8.Turn up pressure control knob until
pump starts.
30 to 60
seconds WASTE
9.Allow fluid to flow out of prime tube, into
waste pail, for 30 to 60 seconds.
10.Turn power switch OFF.
11.Submerge suction tube in paint.
12.Turn power switch ON.
PAINT
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