Asco JOUCOMATIC FLOWTRONICD 607 User manual

DP-IM14156-GB.R2

Installation manual

2-Port Flow Control Valve

with Digital Electronics

Series 607

FLOWTRONICD

INSTALLATION

DP-IM14156-2

ESD

CONTENTS

1. Description .................................................................................................................................................3

1.1 Codes ................................................................................................................................................3

1.2 Operating elements ...........................................................................................................................3

1.3 Manual setpoint adjustment .............................................................................................................4

1.4 Operating modes ..............................................................................................................................4

2. Electrical connection ...................................................................................................................................5

3. Pneumatic connection .................................................................................................................................6

4. Factory settings ...........................................................................................................................................6

5. Field-programmable settings .......................................................................................................................6

6. Technical characteristics .............................................................................................................................7

6.1 Fluid characteristics ..........................................................................................................................7

6.2 Electrical characteristics ...................................................................................................................7

7. Accessories .................................................................................................................................................8

8. Maintenance and care .................................................................................................................................8

9. Dimensions and weight ...............................................................................................................................8

CAUTION! Dangerous operating conditions may occur when using the programming interface on the module as the module may possibly

not react to the analog setpoint any more.

Provide for protection against uncontrolled movement of equipment when putting the module into operation and before making any

modiﬁcations to the module settings.

NOTICE

The information in this manual is subject to change without notice.

In no event shall ASCO/JOUCOMATIC be liable for technical or editorial errors or omissions. Neither is any liability assumed for

accidental or consequential damages arising out of or in connection with the supply or use of the information contained herein.

THIS MANUAL CONTAINS INFORMATION PROTECTED BY COPYRIGHT. NO PART OF THIS DOCUMENT MAY BE

PHOTOCOPIED OR REPRODUCED IN ANY FORM OR MANNER WHATSOEVER WITHOUT PRIOR WRITTEN PERMISSION

FROM ASCO/JOUCOMATIC.

DECLARATION OF INCORPORATION

according to Machinery Directive 89/392/EEC, Annex II B

We herewith declare that the version of the product described in this installation manual is intended to be incorporated into or assembled with other

machinery and that it must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the

provisions of Council Directive 89/392/EEC, Annex IIB.

Handling, assembly and putting into service and all settings and adjustments must be done by qualiﬁed, authorised personnel only.

This product contains electronic components sensitive to electrostatic

discharge. An electrostatic discharge generated by a person or object

coming in contact with the electrical components can damage or destroy

the product.

To avoid the risk of electrostatic discharge, please observe the handling

precautions and recommendations contained in standard EN 100015-1.

Do not connect or disconnect the device while it is energised.

This product complies with the essential requirements of the EMC Directive 89/336/EEC and its amendments. It is CE-approved. A

separate Declaration of Conformity is available on request.

A separate Declaration of Incorporation relating to the EU Directive 89/392/EEC Annex II B is available on request. Please provide

ordering code and serial numbers of products concerned.

CAUTION

OBSERVE PRECAUTIONS

FOR HANDLING

ELECTROSTATIC SENSITIVE

DEVICES

INSTALLATION

DP-IM14156-3

1 Proportional solenoid cover

2 Power supply, M12 connector

3 USB port, M12B connector

4 Operator buttons

5 3-digit display of ﬂow

6.1 Green LED

OFF: Setpoint ≠ feedback

ON: Setpoint = feedback

Flashing: Overtemperature

6.2 Yellow LED

OFF: Normal

ON: Manual operation

Flashing: AUTOSAFE enabled

6.3 Red LED

OFF: Normal

ON: Low voltage

Flashing: Overvoltage

1.2 OPERATING ELEMENTS

6.3

6.1 6.2

1. DESCRIPTION

The FLOWTRONICD ﬂow controller is especially designed for applications placing extreme dynamic demands on ﬂow

control. It consists of a fast, direct-acting 2-port proportional valve and a control unit that contains all the electronics and

sensors. The FLOWTRONICD offers precise ﬂow adjustment and responds to outside inﬂuences within no time at all. Highest

accuracy is achieved by measuring the ﬂow with two sensors. The FLOWTRONICD directly regulates the actual rate of ﬂow

and adjusts it quickly to changing conditions.

The use of digital control electronics and a USB interface allow the FLOWTRONICD to be adapted to different applications.

An auto-tune function and the ASCO FlowCom PC software provide easy start-up. Diagnosis of the FLOWTRONICD is

made possible over the integrated LEDs and the ASCO FlowCom PC software ASCO FlowCom. The FLOWTRONICD is

available with or without LED display and operating buttons.

1.1 CODES

Connection

Nominal

diameter

(mm)

Flow 1)

(Nl/min)

max.

inlet pressure

(bar)

Setpoint Output

feedback

Code

with display without display

G 1/4 6 20 - 500 8 bar

0 - 10 V

0 - 10 V 607 01 001 607 01 002

0 - 20 mA 607 01 003 607 01 004

4 - 20 mA 607 01 005 607 01 006

0 - 20 mA

0 - 10 V 607 01 007 607 01 008

0 - 20 mA 607 01 009 607 01 010

4 - 20 mA 607 01 011 607 01 012

4 - 20 mA

0 - 10 V 607 01 013 607 01 014

0 - 20 mA 607 01 015 607 01 016

4 - 20 mA 607 01 017 607 01 018

1) Measurement without ﬂow restriction at the outlet

INSTALLATION

DP-IM14156-4

1.3 MANUAL SETPOINT ADJUSTMENT (HAND)

After an interruption in the power supply, press both arrow buttons located beneath the display during power up

to switch to the manual mode. The operating mode is indicated by the letters “H n d” in the display.

The "H n d" display disappears when the arrow buttons are released.

Press the left arrow button or DOWN arrow to reduce the ﬂow, press the right arrow button or UP arrow to increase

the ﬂow. The yellow LED is on permanently during manual mode.

Exit this operating mode by pressing both arrow buttons simultaneously or by turning off the power supply for a

short time.

1.4 OPERATING MODES

Shut-off:

If the setpoint falls below 0.5 %, the control valve is switched off and the ﬂow is interrupted.

Overtemperature:

If the temperature of the internal control electronics exceeds 100°C the green LED starts to ﬂash.

Undervoltage / overvoltage:

If the supply voltage is less than 19 V or more than 30 V, the control valve is switched off and the valve is locked.

The red LED lights up constantly to indicate undervoltage or ﬂashes to indicate overvoltage.

INSTALLATION

DP-IM14156-5

1) The valve must only be supplied with 24V DC at a tolerance of +15%/-10% and a max. ripple of 10% (no supply via

diode bridge). Overvoltage or a ripple rate exceeding these tolerances can damage the electronics.

2) The max. current at the digital output is 200 mA/4.8W (PNP output). The output is protected against short circuit and

overload.

3) If a relay (inductive load) is connected to the digital output, a freewheel diode or a varistor must be used.

4) A shielded cable must be used for protection against interference and EMC.

5) The valve body must be grounded with the earthing terminal PE (dia. M4)

2. ELECTRICAL CONNECTION

CONNECTOR PINNING / CABLE WIRING

View on soldered side of female connector

Pin Description 5-wire cable 6-wire cable

1 24V voltage supply brown brown

2 Analog setpoint input white white

3 Supply ground blue green

Analog ground ❉yellow

4 Analog output (feedback)

(optional: analog input)

black pink

5 Digital output (optional: digital input to acti-

vate the autotune function)

grey grey

Body EMC shield shield shield

❉ A 6-wire cable with separate analog ground is used for cable lengths over 2 m to set off the voltage drop for

the setpoint.

5-pin M12 female connector

(view on soldered side)

250 Ohm at

current setpoint

Valve

M12 connector

+24V supply voltage

Supply voltage GND

Setpoint GND

(only for 6-wire cable)

Setpoint

0-10V

(or 0-20 / 4-20mA)

Feedback

0-10V

(or 0-20 / 4-20mA)

Control

Analog output:

Only at current output:

max. 500 ohm

Digital output: PNP when setpoint is reached

(setpoint=feedback)

Inductive

load

M4 connection on valve body

Connector housing

Shield

=200mA max./4.8W

INSTALLATION

DP-IM14156-6

4. FACTORY SETTINGS

- Setpoint offset: 0 l/min ﬂow rate at a setpoint of 0 Volt or 0/4 mA.

- Span: 500 l/min at a setpoint of 10 V / 20 mA.

- Minimum hysteresis.

- The control parameters, setpoint offset, setpoint span and window size of the digital output are factory-pro-

grammed.

Parameter set: factory settings

Setpoint offset: 0 %

Setpoint span: 100 %

Setpoint ramp: no ramp

Shut-off: ON; the ﬂow rate is 0 at a setpoint below 0.5%

Controller structure: PID

Proportional gain: 0,1

Integration time: 0.2 sec

Derivation time: 0 msec

Window size: 5 %

5. FIELD-PROGRAMMABLE SETTINGS

DISPLAY

The actual ﬂow rate is displayed in Nl/min during normal operation.

Hnd indicates that the Manual mode has been selected.

PUSHBUTTONS

To enter the Manual mode, press and hold both pushbuttons simultaneously and power off and power up again.

"Hnd" appears in the display.

Use the UP button to increase the ﬂow rate and the DOWN button to decrease it. The actual ﬂow rate is displayed.

Quick presses on the buttons allow you to make slight changes in the ﬂow rate.

Longer presses allow you to make larger changes in the ﬂow rate.

Press both pushbuttons simultaneously to exit the "Manual mode" and return to the "Regular mode". Pressing the UP or

DOWN button in "Regular mode" causes the display to blink and show the setpoint in %. Press the UP or DOWN button

again to display the actual ﬂow rate.

3. PNEUMATIC CONNECTION

The air ﬂow is from port 1 in the direction of the arrow.

Inch screw connections (pipe threads) must be used.

Each screw connections must be lined with a ﬁtting synthetic sealing disc.

Do not use Teﬂon sealing tape or hemp as they may get inside the valve and damage it.

The diameter of the pneumatic lines must be adjusted to the nominal diameter of the valve. The diameter of outlet

line (2) must be larger or equal to that of inlet line (1).

The supply pressure must not exceed 8 bar.

OutletPressure supply

INSTALLATION

DP-IM14156-7

5. FIELD-PROGRAMMABLE SETTINGS (cont'd)

AUTOTUNE

AUTOTUNE determines the forward current the proportional valve needs to open. This control parameter, called forward

offset, is permanently stored.

AUTOTUNE can be activated in the three following ways:

1. Press and hold the AUTOTUNE button, switch the supply voltage off and on again, and release the AUTOTUNE but-

ton.

2. Over the ASCO-FlowCom operating software.

3. If the appropriate option has been selected over the operating software, AUTOTUNE can be activated over the digital

input (M12, Pin 5).

After having determined the forward offset, the device will automatically go into Regular mode.

6. TECHNICAL CHARACTERISTICS

CONSTRUCTION INSTALLATION

Direct operated poppet valve

Body: Aluminium

Internal parts: Aluminium, brass, stainless steel

Seals: NBR

Assembly position: any (solenoid upright preferred)

6.1 Fluid characteristics

FLUID : Air or nitrogen (N2), ﬁltered at 50 µm, without condensate, lubricated or not

MAX. AIR PRESSURE (MAP) : 8 bar

BAND OF REGULATION (PMR) : 20 - 500 l/min ANR (up to max. 6 bar outlet pressure), consult us for other

ranges)

TEMPERATURE FLUID : 0° C to +50° C

AMBIENT : 0° C to +40° C

SETPOINT - ANALOG : 0 - 10 V (100 kΩ), 0/4 to 20 mA (resistance 250 Ω)

FEEDBACK - ANALOG : 0 - 10 V, 0/4 to 20 mA (max. load 500 Ω)

FLOW ACCURACY

HYSTERESIS : ± 3%

LINEARITY : ± 3%

REPEATABILITY : ± 1,5%

CALIBRATION CONDITIONS

AMBIENT TEMPERATURE : 22,5°C ±2,5°C

FLUID : Air

DYNAMIC PERFORMANCE

RESPONSE TIME : < 200 ms

OTHER FEATURES : Auto-tune, error display by 3 LEDs

6.2 Electrical characteristics

Nominal diameter

DN Voltage * Max.

power

Max.

current

Insulation

class

Degree of

protection Electrical connection

(mm) (W) (mA)

6 24 V =

+/-10%

30 1.250 H IP65

- 5 pin M12 connector

- USB connection with 4 pin

M12 connector

* Max. ripple: 10 %

INSTALLATION

DP-IM14156-8

7. ACCESSORIES

Description CODES

FLOWTRONIC D software "ASCO-FlowCom-Light" - CD-ROM 881 00 895

FLOWTRONIC D software "ASCO-FlowCom-Expert" - CD-ROM 881 00 896

G 1/2" adapter 833-943470

G 3/8" adapter 833-943471

USB cable for connection of FLOWTRONICD to PC 881 00 897

Straight M12 female connector, 5 pins, with screw terminals 881 00 256

Right-angle M12 female connector, 5 pins, with screw terminals 881 00 725

Supply cable 2 m, 5x0,25 mm², straight connector 881 00 726

Supply cable 2 m, 5x0,25 mm², right-angle connector 881 00 727

Supply cable 5 m, 6x0,56 mm², straight connector 881 00 728

Supply cable 5 m, 6x0,56 mm², right-angle connector 881 00 729

Supply cable 10 m, 6x0,56 mm², straight connector 881 00 730

Supply cable 10 m, 6x0,56 mm², right-angle connector 881 00 731

8 MAINTENANCE AND CARE

No special maintenance or care required.

9. DIMENSIONS AND WEIGHT

Weight: 0,85 kg

ASCO/JOUCOMATIC reserves the right to alter the availability, design and speciﬁcations without notice.

* (optional)

G1/2" adapter (833-943470)

or G3/8" adapter (833-943471)

M12x1 USB connection

M4 for earth screw

M12x1 connector

Mounting with

4xM4 screws from top

or 4xM5 from bottom

* (optional)

G1/2" adapter (833-943470)

or G3/8" adapter (833-943471)

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