Artos 45-700 User manual



Machine Model 45-700 Wire Prepper II Owners Manual

PN 6-119891 Rev. 1.00 Date August 18, 2015

Artos Engineering Company

21605 GatewayCt.

Brookfield, WI 53045

Phone 262 252-4545 Fax 262 252-4544

www.artosnet.com

[email protected]

TABLEOFCONTENTS



CustomerSafetyNotice..................................................................................................................2

LimitsofUse....................................................................................................................................2

Introduction....................................................................................................................................2

Unpacking.......................................................................................................................................2

OperatorControlFeatures..............................................................................................................3

ON‐OFFSwitch............................................................................................................................3

ControlButtons...........................................................................................................................3

StandardFeatures...........................................................................................................................3

Set‐up..............................................................................................................................................4

PuttingtheMachinetoWork.........................................................................................................4

OperatingInstructions....................................................................................................................5

ChangingProgramSettings.............................................................................................................6

WireDriveSpeed:.......................................................................................................................6

StoringWireBatches:.................................................................................................................6

RecallWireBatches:...................................................................................................................6

WireLengthCalibration:.............................................................................................................6

ChangingMode:..........................................................................................................................7

ActivatePauseMode:.................................................................................................................7

VoltageSelection............................................................................................................................7

FuseReplacement...........................................................................................................................8

Maintenance...................................................................................................................................8

BladeReplacement.........................................................................................................................9

EncoderDisassembly....................................................................................................................10

EncoderAssembly.........................................................................................................................13

DriveWheelReplacement............................................................................................................14

TroubleShooting...........................................................................................................................16

“WireAlarm”Sounds................................................................................................................16

WireLengthNotAccurate........................................................................................................16

DisplayReads“CalculatingCalRegisters”................................................................................16

DisplayReads“CutterMalfunction,MachineWillNotCut”....................................................17

MachineWillNotFunction,AllSwitchesDoNotWork............................................................17

CuttersCyclesContinuously.....................................................................................................17

DriveWheelOperationisRough..............................................................................................17

CuttersDoNotCutMaterialCleanly........................................................................................18

WireandTubingCutsareNotSquare......................................................................................18

TubingCrushedbyRollers........................................................................................................18

Accessories....................................................................................................................................19





CustomerSafetyNotice

Useofthismachineforpurposesotherthanthosestatedinthismanualmayresultindamage

tothemachineorpersonalinjury.



Useofthismachineforpurposesotherthanthosestatedinthismanualmayresultindamage

tothemachineorpersonalinjury.



WARNING

Donotmanuallydisableguardswitchesorsafetycovers.Personalinjurycanresult.

Donotperformanymaintenanceonthemachineunlesstheelectricalsupplytothemachineis

disconnected.

Donotattempttoreplacethebladesorthefeedrollersunlesstheelectricpoweris

disconnectedfromthemachine.

Donotoperatemachinewithoutwearingpropereyeprotection

Donotwearlooseclothingorjewelrythatmightgetcaughtintheoperatingpartsofthe

machine

Donotoperatemachineinadamporwetlocation

Donotoperateifliquidisspilledonorinthemachine

Donotoperatemachineonanungroundedelectricalsystem

Donotalter,modify,ormisusethemachine

Donotoperatemachineunlessallinstructionsarereadandunderstood

Donotoperatemachineinagaseousorhazardousenvironment.



LimitsofUse

TheWirePrepper®SystemIIisintendedforuseinadryindoorworkingenvironment.The

machinecannotbeexposedtoliquidsprayormist,damagewillresult.Circuitsshouldneverbe

removedortamperedwithorinjurymayresult.



Introduction

TheWirePrepper®SystemIIisequippedtocut10‐30AWGwireandothermaterialsincluding

¾”ribboncableand½”diameterheatshrinktubing.TheWirePrepper®SystemIIisfactoryset

for120V.operation.For220V.operationconsultthesectionon“VoltageSelection”inthis

manual.



Unpacking

YourWirePrepper®SystemIIhasbeenshippedinstaticdissipativepackaging.Observe

precautionsforhandlingelectrostaticsensitivedevices.Savethisboxandpackingmaterialfor

futuretransportation.



OperatorControlFeatures

ON‐OFFSwitch‐Turnsmainpoweronandoff.Locatedonthebackofthecase.Contains

machinefuses.



ControlButtons

Run—startsmachinecycletomeasureandcut.

Stop—Stopsmachinecycle.

Length—Allowslengthdatatobeenteredfrom0.06”‐9,999.99”

Quantity—allowsquantitytobeenteredfrom1‐9,999pieces.

Jog—Activateswirefeedmotor.

Cut—Activateswirecutter.

Program—Allowsaccesstowiredrivespeed,wirebatches,lengthcalibration,mode(inchesor

centimeters),pausetimebetweenbatches,anddemoprogram.

Clear—Usedtocleardatafromdisplay.

Enter—Usedtoenterdataonceithasbeendisplayed

Keyboard—0thru9keyboardwithdecimalpointforenteringnumericaldata,tosetlengthand

quantity.



StandardFeatures

RetainedMemory—Allmachineprogramsettingsareelectronicallystoredinmemory.Preset

lengthandquantityremainingondisplaywillbesavedincaseofpowerfailure.

WireAlarm—Anaudioandvisualalarmtoindicatethatthewireisnotfeeding.PressSTOPto

turnoffalarm.Loadnewwireorclearjam.PressJOGandCUTtocutexcesswire.PressRUNto

restartmachine.

WireLengthCalibration—Aprogramwhichallowstheoperatortoadjustthecutlengthfor

greateraccuracy.

Mode—(UnitofMeasure)AprogramwhichallowstheWirePrepper®tomeasureininchesor

centimeters.

PausingBatching—AprogramwhichwillpausetheWirePrepper®forupto9secondsbetween

batchesofwire.(i.e.Themachinecanbesettomeasureandcut4,000wires,andbe

programmedtopausefor5secondsafterevery50wires.Thispermitssmallbundlesforeasier

handling).



Set‐up

TheWirePrepper®SystemIIhasbeenset‐upatthefactorytocutplastictubing,heatshrink,

andstranded‐copperwire.



Tocutlargermaterials,positiontheslottedguidesinplaceofthefeedtubes.Thisiseasilydone

byremoving2screws(use

”hexwrench)holdingeachguidesupportblockandrotatingthe

block180°.



Whencuttingroundtubing,aslightflatteningofthetubingmayoccur.Tominimizethis,a

releaseleverscrewisprovidedtolimittheclosingofthedrivewheels.Turnclockwisetolessen

thepressureandtestforproperfeed.



TheWirePrepper®SystemIIcanalsocutSJOcordandmulti‐conductorroundcableupto

”

dia.Forthisset‐upinstalloptional0.338I.D.feedtubesset(LB1448)and0.375dia.fixedblade

(LB1481).SeebladereplacementPg.8.



PuttingtheMachinetoWork

‐PlugthecordintoON‐OFFswitchpowermodule.

SlottedGuides



‐WiththemachineturnedOFF,raisethecover.

‐Inserttubinginthefirstguidetubepasttheencoderrollersuntilthetubingistouching

thefeedrollers.Whilepushingthetubinglightlyagainstthefeedrollers,rotatethefeed

rollersbyhandtofeedthetubingthroughthemachineandoutthedischargechute.



‐ClosecoverandturnthemachineON.(Prepperwillnotrunwiththecoveropen).

‐PressJOGtofeedtubing.

‐PressCUTtocutoffexcesstubing.

‐TheWirePrepperisnowreadytomeasureandcuttubing.

OperatingInstructions

EnteringCutLength

‐PressLENGTH

‐Enterdesiredlength

‐PressENTER



EnteringQuantity

‐PressQUANTITY

‐Enterdesiredquantity

‐PressENTER



ChangingProgramSettings

WireDriveSpeed:

10wiredrivespeedareavailabletovarythefeedspeedofthewirethroughthemachine.

Varyingthewirefeedspeedwillenabletheoperatortooptimizethemachineperformance.

‐PressPRGM(Program).

‐Press1(onkeyboard)

‐Press1forslower,2forfaster

‐PressENTER.



StoringWireBatches:

Awirebatchconsistsoflength,quantity,andothermachinesettingsforfrequentlyrepeated

productionjobs.Upto99batchescanbeprogrammedbytheoperatorandstoredinthe

machine’selectronicmemory.

‐Enterdesiredlengthandquantityontothedisplaypanel.

‐PressPRGM.

‐Press2.

‐EnterBatch#.

‐PressENTER.

‐Press2tostore.



RecallWireBatches:

‐PressPRGM.

‐Press2.

‐Enterbatch#toberecalled.

‐PressENTER.

‐Press1torecall.

‐Todeleteprogram,overwritewithanotherprogram.



WireLengthCalibration:

Calibration(ofwirelength)enablestheoperatortoadjustthecutlengthforgreateraccuracy.

Incrementalchangesinthecalibrationsettingwillvarywithwirelength.Forexample,fora10”

wire,eachincrementalchangeincalibrationwillresultinapproximately0.040”changeinwire

length.Fora100”wire,eachincrementalchangeincalibrationwillresultinapproximately

0.40”changeinwirelength.

‐PressPRGM.

‐Press3fornext.

‐Press2formode.

‐Press1forcalibration.

‐Press1forShorter,2forlonger,or3toreset.

‐PressENTER.



NOTE:Samplewireshouldbetakenbeforeandafteracalibrationchangeismade.Incrementalchanges

willbegreaterforlongerwires.

ChangingMode:

Mode(unitofmeasure)allowsthemachinetomeasureininchesorcentimeters.

‐PressPRGM.

‐Press3fornext.

‐Press2formode.

‐Press1forMetric(cm)or2forEnglish(in).

 

ActivatePauseMode:

‐PressPRGM.

‐Press3fornext.

‐Press3againfornext.

‐Press1forPAUSE.

‐Press1againtoenterpausemode.

‐Enterpausetime(0‐9seconds)andpressENTER.



‐EnterpausequantityandpressENTER.



NOTE:TodisplaypausedatapressENTERkey.

VoltageSelection

Tochangeselectedvoltage:removethefusecartridgeusingasmallbladescrewdriverorsimilar

tool;selectthedesiredvoltagebymatchingthearrowonthefusecartridgetothearrow

locatedonthefrontoftheunit(lowerrightcorner);replacethefusecartridgemakingsurethe

voltageselectionarrowalignswiththearrowlocatedinthefrontoftheunit.



FuseReplacement

Removethefusecartridgeusingasmallbladescrewdriverorsimilartool.Replacetwo3AMP

Slo‐Blofuses,andinsertthefusecartridgebackintotheunit;makingcertainthePROPER

VOLTAGESELECTIONARROWalignswiththenarrowlocatedonthefrontoftheunit.



Maintenance

‐

Periodicoilingofthebladearmisrequired.Twodropsofoilwherethebladearmpivots.

Thefrequencywilldependonusage.



‐

Periodiccleaningoftheencoderanddriverollerswhenbuild‐upappearswillhelp

assureaccuratemachineoperation.



VoltageSelectionArrow

ILHERE



BladeReplacement

1. Unplugtheunit.

Removedischargechute.



Removebladeretainingclip.



Liftoutmovableblade.



Removethescrewsholdingthefixedblade.



Driv

R



Encoder

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