Applied Motion Products Si5580 User manual
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SM
View
Instra
User’s Manual
Si5580
Programmable Step Motor Driver
motors • drives • controls
Si5580
Step Motor Driver
POWER
TEMP
SHORT
B–
B+
A–
A+
MOTOR
N
G
L
AC
POWER
PC/MMI LIMITS
STOP
IN 1
IN 2
IN 3
IN 4
JOG CW
JOG CCW
IN/JOG COM
IN/JOG COM
CW+
CW-
CCW+
CCW-
OUT 1+
OUT 1-
OUT 2+
OUT 2-
OUT 3+
OUT 3-
FAULT+
FAULT-
90V pk
920-0036B 7/7/10
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Contents
Introduction 3
Features 3
Getting Started 4
Connecting the AC Line 5
Installing an AC Line Cord 7
Connecting the Motor 8
Connecting to the PC 10
Jogging 11
Limit Switches 11
Wiring a Mechanical Limit Switch 12
Wiring a Limit Sensor 12
Wiring Inputs 13
Wiring Outputs 15
Faults and Alarms 16
Using the Fault Output 16
Alarm Codes 17
Microstepping 17
Mounting the Drive 18
Mounting the Optional MMI 18
Mechanical Outline 20
Mechanical Outline - Optional MMI 21
Technical Specifications 22
Recommended Motors 23
Block Diagram 23
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Introduction
Thank you for selecting an Applied Motion Products motor control. We hope our dedication to per-
formance, quality and economy will make your motion control project successful. If there’s anything
we can do to improve our products or help you use them better, please call or fax. We’d like to hear
from you. Our phone number is (800) 525-1609 or you can reach us by fax at (831) 761–6544.
Features
• Powerful, precise and efficient MOSFET driver providing up to 5.5 amps per phase
and microstepping to 50,800 steps per revolution.
• Reliable, efficient, low noise 80 VDC linear, toroidal power supply.
• Powerful, flexible, easy to use indexer.
• Connects by a simple cable to your PC for programming (cable included).
• Microsoft WindowsTM-based software for easy set up and programming.
• Eight inputs for interacting with the user and other equipment.
• Three outputs for coordinating external equipment.
• Accepts 110 or 220 volts AC power (factory preset for 110 volts).
• Sturdy 3 x 8 x 5.3 inch metal case with integral heat sink.
Mounting brackets included.
•I/O is optically isolated, 5-24 V, sinking or sourcing signals. PC/MMI port is RS-
232.
• Pluggable screw terminal connectors for I/O, motor and AC power
(all mating connectors included).
• Three LEDs indicate power, drive and indexer status.
• Overcurrent (short circuit) and over temperature protection.
• Optional man machine interface (MMI) allows operator to enter distances, speeds,
cycle counts and more.
• CE and TUV compliant
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Getting Started
To use your Si5580 motor control, you will need the following:
a power cable (line cord)•
a compatible step motor•
a small flat blade screwdriver for tightening the connectors - an Applied Motion Products screw-•
driver suitable for this purpose is included with your drive.
a personal computer running Windows 3.2, 95, 98, NT, W2K, XP, Vista or Vista64, with a 9 pin•
serial port (486 or better with 8 MB RAM recommended)
the Si Programmer• TM software that came with your Si5580
the programming cable and adapter that came with your Si5580•
Si Programmer• TM software manual
The sketch below shows where to find the important connection and adjustment points. Please
examine it now.
All mating connectors are included.
Si5580
Step Motor Driver
POWER
TEMP
SHORT
B–
B+
A–
A+
MOTOR
N
G
L
AC
POWER
PC/MMI LIMITS
STOP
IN 1
IN 2
IN 3
IN 4
JOG CW
JOG CCW
IN/JOG COM
IN/JOG COM
CW+
CW-
CCW+
CCW-
OUT 1+
OUT 1-
OUT 2+
OUT 2-
OUT 3+
OUT 3-
FAULT+
FAULT-
90V pk
I/O Connector
inputs 1-4
jog cw, ccw
I/O Connector
cw, ccw limits
I/O Connector
outputs 1-3
fault output
LEDs
power
overtemp
overcurrent
RS232 connector
pc
mmi
AC power connector
Motor connector
STOP button
Always use the blue & white
Applied Motion screwdriver
with the above I/O connectors.
Larger screwdrivers may remove
the plastic dimples that prevent
the screws from falling out.
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2 screws (medium length)
2 screws
2 screws
(shortest
length)
2 screws
3 screws on
top (longest
length)
Connecting the AC Line
The Si5580 is set for 110 VAC operation at the factory. If you use 110 VAC power, all you need to do
is install a power cord and plug it in (skip to Installing an AC Line Cord). If you plan to use 220
VAC power, follow the instructions below.
Note: If you plan to hard wire the Si5580 to AC power, consult a qualified electrician and observe all
building and electrical codes. AC power can be dangerous.
220 VAC Instructions
In order to use 220 volts, you’ll need to set the 110/220 VAC switch to the correct position and install
the correct fuse.
1) Remove all mating connectors from the drive.
2) Set the drive on its side, with the aluminum heat sink fins up.
3) With a medium-sized phillips screwdriver, remove the eight screws at the perimeter of the case and
the three screws that connect the heat sink to the internal heat bar, keeping track of which screws
go where. See the diagram below.
Note: Do not remove the 1/4-20 Allen head screw that connects the heat sink to the internal trans-
former.
4) Separate the heat sink assembly from the cover and note how the wires are routed to the PC board.
There are labels on the PC board to assist you.
5) Disconnect the two sets of wires connecting the heat sink/transformer assembly to the chassis/PC
board. The 110/220 VAC SWITCH is located on the PC board, near the AC power connector. See
diagram on page 6.
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6) Remove the 110 VAC fuse and install the 220 VAC fuse that came with your drive. There is a label
inside the drive that gives the correct fuse values.
7) Place the voltage selector switch in the correct position according to the labels on the printed
circuit board near the switch. See the diagram above.
8) Re-assemble the chassis/PC board assembly to the heat sink/transformer assembly by following
steps 4 & 5 in reverse. Again, pay close attention to the correct orientation of the two sets of wires
connecting these assemblies.
9) Install and tighten the screws removed in step 3. Use the correct length screw according to the
hole location.
You are done converting your drive to 220 VAC operation and
are now ready to install the AC line cord.
CN1 110V
220V
F1
CN3
C23
CN1 110V
220V
F1
CN3
C23
FUSE
110/220 VAC
SWITCH
AC POWER
CONNECTOR
PC BOARD
Switch set for 220 VAC Switch set for 110 VAC
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•ConnecttheblackorbrownwiretotheSi5580“L”terminaloftheACpowerconnector.Thatisthe
line,or“hot”connection.
•Connectthewhiteorbluewiretoneutral.That’sthe“N”terminal.
•Finally,andmostimportantly,connectthegreenwiretotheGNDterminal.Thatconnectsthe
Si5580 metal enclosure and DC power supply ground to earth ground.
Always unplug the line cord from the wall before attaching it
to the Si5580
k
c
a
l
b
e
t
i
h
w
n
e
e
r
g
To Earth Ground
To Neutral
To Line (Hot)
To Earth Ground
To Neutral
To Line (Hot)
g
r
e
e
n
bl
ac
k
o
r
b
r
o
w
n
w
h
i
t
e
o
r
b
l
u
e
"Old Style"
AC Power Plug
"New Style"
AC Power Plug
Installing an AC Line Cord
Remove about 5 mm (3/16 inches) of insulation from each of the three wires of your line cord. (That’s
right, three wires. For safety, always use a three wire power cord on anything with a metal case.)
Depending on where you got your power cord, it may have black, white and green wires or brown/
blue/green.
TheACpowerplugthatwasshippedwithyourSi5580mightbeoneoftwotypes.The“oldstyle”is
showninthediagrambelow,ontheleft.The“newstyle”,shownontheright,comeswithaninsulat-
ing rubber boot.
Make sure you follow the proper sketch for your connector style.
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A+
A–
NC
B+
B– NC
6
lead
motor
Red Black
Red/
Wht
Green
Grn/Wht
White A+
A–
NC
B+B– NC
6
lead
motor
Grn/Wht
White
Green
Red
Red/
Wht
Black
6 Leads Series Connected 6 Leads Center Tap Connected
Six lead motors can be connected in series or center tap. In series mode, motors produce more
torque at low speeds, but cannot run as fast as in the center tap configuration. In series operation, the
motor should be operated at 30% less than the rated current to prevent overheating. Wiring diagrams
for both connection methods are shown below.
Note: NC means not connected to anything.
A+
A–
B+ B–
4
lead
motor
Red
Blue
Yellow White
4 Leads
Connecting the Motor
Never connect the motor to the driver when the AC power is on.
Secure any unused motor leads.
Never disconnect the motor while the AC power is on.
Never connect motor leads to ground or to a power supply.
You must now decide how to connect your motor to the
drive.
Four lead motors can only be connected one way.
Please follow the sketch at the right.
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Eight lead motors can also be connected in two ways: series and parallel. As with six lead motors,
series operation gives you more torque at low speeds and less torque at high speeds. In series opera-
tion, the motor should be operated at 30% less than the rated current to prevent overheating. The
wiring diagrams for eight lead motors are shown below.
A+
A–
B+ B–
8
lead
motor
8 Leads Series Connected 8 Leads Parallel Connected
A+
A–
B+ B–
8
lead
motor
Orange
Org/Wht
Blk/Wht
Black
Red Red/
Wht Yel/
Wht
Yellow
Orange
Org/
Wht
Blk/Wht
Black
Red
Red/Wht
Yel/
Wht
Yel
low
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