Aplisens APC-2000ALW User manual

EXPLOSION-PROOF DEVICE USER MANUAL

SMART PRESSURE TRANSMITTERS

APC-2000ALW, APC-2000ALW SAFETY, APC-2000ALW/L

SMART PRESSURE DIFFERENTIAL TRANSMITTERS

APR-2000ALW, APR-2000ALW SAFETY, APR-2200ALW,

APR-2000GALW, APR-2000ALW/L, APR-2200ALW/L

SMART LEVEL PROBES

APR-2000YALW

EN.IX.APC.APR.ALW

OCTOBER 2019

APLISENS S.A., 03-192 Warszawa, ul. Morelowa 7

tel. +48 22 814 07 77; fax +48 22 814 07 78

www.aplisens.pl, e-mail: [email protected]

Revision: 01.A.003

Symbols used

Symbol

Description

Warning about the necessity follow strictly the information provided in the

documentation in order to ensure safety and full functionality of the device.

Information particularly useful for device installation and operation.

Information particularly useful for Ex device installation and operation.

Waste of electrical and electronic equipment disposal information.

BASIC REQUIREMENTS AND OPERATION SAFETY

The manufacturer shall not be liable for any damage resulting from incorrect

installation, failure to maintain the device in proper condition, or device use

other than intended.

Installation should be carried out by qualified staff having the required

authorization to install electrical and I&C equipment. The fitter is responsible for

performing the installation in accordance with this manual and with the

electromagnetic compatibility and safety regulations and standards applicable

to the type of installation.

If leakage in systems with I&C equipment occurs, pressurized medium poses a

threat to the personnel. All safety and protection requirements must be

observed during transmitter installation, operation and inspections.

If a malfunction occurs, the device should be removed and sent for repair to the

manufacturer or a facility authorized by the manufacturer.

In order to minimize the risk of malfunction and associated risks to staff, do not

install or use the device in particularly adverse conditions, where the following

hazards occur:

Possible mechanical impacts, excessive shocks and vibration;

Excessive temperature fluctuation;

Water condensation, dust, icing.

Explosion-proof installations should be made with special care and in accordance

with standards and regulations applicable to this type of installations.

Changes can be made in the manufacturing before the paper version of user documentation

is updated. Up-to-date user manuals are available on the manufacturer's website:

www.aplisens.pl.

EN.IX.APC.APR.ALW

Revision 01.A.003/2019.10 3

TABLE OF CONTENTS

1. INTRODUCTION..........................................................................................5

2. SAFETY.......................................................................................................5

3. COMPLETE DELIVERY CHECKLIST .........................................................5

4. IDENTIFICATION MARKS...........................................................................6

5. TRANSMITTER DESIGN.............................................................................6

6. ELECTROSTATIC HAZARDS.....................................................................7

7. SPECIAL CONDITIONS OF USE................................................................7

8. TRANSMITTER PROTECTION LEVEL (EPL) AND HAZARDOUS AREAS8

9. INTRINSICALLY-SAFE Exi TRANSMITTERS ACCORDING WITH

CERTIFICATES KDB 19 ATEX 0011X AND IECEX KDB 19.0003X ................9

9.1. Standards used for assessment..................................................................................9

9.2. Transmitter explosion-proofing designations according with certificates KDB 19 ATEX

0011X and IECEx KDB 19.0003X...............................................................................9

9.3. Minimum supply voltage..............................................................................................9

9.4. Load resistance.........................................................................................................10

10.INTRINSICALLY-SAFE Exi TRANSMITTERS ACCORDING WITH

CERTIFICATES FTZU 08 ATEX 0020X AND IECEX FTZU 14.0026X............10

10.1. Standards used for assessment........................................................10

10.2. Transmitter explosion-proofing designations according with certificates FTZU 08

ATEX 0020X and IECEx FTZU 14.0026X.................................................................10

10.3. Minimum supply voltage............................................................................................11

10.4. Load resistance.........................................................................................................11

11.PERMISSIBLE PARAMETERS OF Exi TRANSMITTERS ........................11

11.1. Linear power supply example....................................................................................12

11.2. Trapezoidal power supply example...........................................................................12

11.3. Orthogonal power supply example............................................................................12

12.CONNECTING Exi TRANSMITTERS AND PROBES................................13

13.FLAMEPROOF Exd TRANSMITTERS ACCORDING WITH

CERTIFICATES KDB 19 ATEX 0011X AND IECEX KDB 19.0003X ..............14

13.1. Standards used for assessment................................................................................14

13.2. Transmitters explosion-proofing designations according with certificates KDB 19

ATEX 0011X and IECEx KDB 19.0003X...................................................................14

14.PERMISSIBLE PARAMETERS OF Exd TRANSMITTERS.......................15

14.1. Ambient temperature range and temperature classes ..............................................15

14.2. Power supply, connection and operation of Exd transmitters....................................16

15.ADDITIONAL INFORMATION...................................................................21

15.1. Additional information................................................................................................21

15.2. History of revisions....................................................................................................21

EN.IX.APC.APR.ALW

4Revision 01.A.003/2019.10

LIST OF DRAWINGS

Figure 1. Sample transmitter nameplate with common Exi and Exd designation....................6

Figure 2. Transmitter installation in potentially explosive areas. .............................................8

Figure 3. Principle of power supply from a linear source.......................................................12

Figure 4. Principle of power supply from a trapezoidal source..............................................12

Figure 5. Connecting Exi transmitters and probes ................................................................13

Figure 6. Connecting Exd transmitters and probes ...............................................................16

Figure 7. Installation of cable entries and blinding plugs.......................................................18

Figure 8. Flameproof joints of enclosure...............................................................................20

LIST OF TABLES

Table 1. Minimum supply voltage of and Exi transmitter according with certificates KDB 19

ATEX 0011X and IECEx KDB 19.0003X..................................................................................9

Table 2. Minimum supply voltage of and Exi transmitter according with certificates FTZU 08

ATEX 0020X and IECEx KDB 14.0026X................................................................................11

Table 3. Permissible input parameters of an Exi transmitter..................................................11

Table 4. Ambient temperature range and temperature classes for Exd transmitters.............15

Table 5. Maximum supply voltage for Exd transmitters .........................................................16

Table 6. List of equivalent cable entries ................................................................................18

Table 7. List of equivalent blinding plugs...............................................................................19

Table 8. List of flameproof joints in a flameproof enclosure...................................................20

EN.IX.APC.APR.ALW

Revision 01.A.003/2019.10 5

1. INTRODUCTION

This manual is only applicable to the APC-2000ALW, APC-2000ALW Safety,

APR–2000ALW, APR–2000ALW Safety, APR–2200ALW, APR-2000GALW and

APR–2000YALW series transmitters in Ex (explosion-proof), Exi (intrinsically safe), Exd

(flameproof), and both Exi and Exd variants. The transmitters are identified with model ID on

nameplates and also as specified in section 4. Ex information are included in the “Product

Certificate”. Model ID indicates type and version of transmitter.

The manual contains most important information on intrinsically safe and flameproof

transmitters compliant with ATEX directive and IECEx requirements. If explosion-proof

transmitters are installed, refer to this manual and also:

- EN.IO.APC.APR.ALW.2.SFT manual for APC-2000ALW Safety, APR-

2000ALW Safety series transmitters,

- EN.IO.APC.APR.ALW.2 manual for APC-2000ALW, APR-2000ALW, APR–2200ALW,

APR-2000GALW and APR–2000YALW series transmitters with version Exd and both

version Exi and Exd,

- EN.IO.APC.APR.ALW.2 manual for APC-2000ALW, APR-2000ALW, APR–2200ALW,

APR-2000GALW and APR–2000YALW series transmitters with normal and Exi

version,

2. SAFETY

Read this manual carefully before installing, commissioning and operating the

transmitter.

Installation and maintenance should be carried out by qualified staff having the

required authorization to install electrical and measuring devices.

The transmitter should used as intended within permissible parameters.

Power source must be disconnected before installing or removing the transmitter.

No repairs or alterations to the transducer electronic system are permitted. Only

the manufacturer or a facility authorized by the manufacturer may assess

damages and repair the device (if possible).

Do not use damaged instruments. In case of failure, the device must be

disconnected.

If the equipment is used in Ex zones, the technical requirements specified in this

manual and applicable local (national) regulations must be followed.

3. COMPLETE DELIVERY CHECKLIST

The user receives the following with the transmitter:

a) Product Certificate, which also constitutes a warranty card.

b) Declaration of Conformity.

c) Certificate copy (on request).

d) EN.IX.APC.APR.ALW explosion-proof device user manual.

e) EN.IO.APC.APR.ALW.2.SFT user manual or EN.IO.APC.APR.ALW.2 user manual

or EN.IO.APC.APR.ALW.3 user manual.

Items b), c), d), e) are available at www.aplisens.pl.

EN.IX.APC.APR.ALW

6Revision 01.A.003/2019.10

4. IDENTIFICATION MARKS.

Ex transmitters are delivered with a nameplate which contains data specified in section 6.2,

EN.IO.APC.APR.ALW.2.SFT or EN.IO.APC.APR.ALW.2 or EN.IO.APC.APR.ALW.3 and also

the following:

a) Designation of explosion-proof design type, certificate number.

b) Parameter values, e.g. Ui, Ii, Ci, Li for Exi transmitters.

c) Year of manufacture.

d) “SA Version” inscription —isolated power supply for intrinsically safe transmitters with

overvoltage protection in which ground isolated power supply should be used.

Figure 1. Sample transmitter nameplate with common Exi and Exd designation

5. TRANSMITTER DESIGN

The basic transmitter components are: an enclosure made of 316 (1.4401) stainless steel or

aluminum, measuring head where a pressure signal is converted to an electrical signal, and

an electronic module converting the signal from the head to an output signal. Transmitters in

aluminum enclosures are allowed for II and III group, and transmitters in steel enclosures are

allowed for I, II and III group.

EN.IX.APC.APR.ALW

Revision 01.A.003/2019.10 7

6. ELECTROSTATIC HAZARDS

The paint, plastic nameplate and diaphragm seals coated with PTFE form a non-conducting

layer applied on a conducting base of enclosure or diaphragm seals. Transmitters with this

design in a dust-explosion zone should be installed in a place where electrostatic charging is

impossible, in particular by contact with electrically charged dust falling off or blown from

neighboring devices.

7. SPECIAL CONDITIONS OF USE

a) The maximum temperature of the external heating source cannot heat the transmitter

above the maximum declared ambient temperature.

b) Some gaps of flameproof joint are smaller and longer than those required in table 1 of

EN 60079-1 (see Table 8).

c) In hazardous zones of dust explosion, transmitters with painted aluminum enclosures as

well as transmitters equipped with equipped with plastic nameplate and PTFE-coated

diaphragm separator components should be installed a way that prevents electrostatic

charging specified in accordance with point 6.

d) A diaphragm separator with titan components must be protected from mechanical

impacts.

e) An intrinsically safe transmitter version with surge arrester, marked on the nameplate as

“SA” does not meet the requirements of clause 10.3 of EN 60079-11 (500Vrms). The

device should be installed in accordance with point 12.

f) If a transmitter with a nameplate containing various explosion-proof designs is used, the

applied protection type must be permanently marked on the nameplate before

installation (see Figure 1).

g) For a transmitter with a flameproof enclosure, the diaphragm should not be exposed to

damage during transmitter installation and operation. The transmitter diaphragm is

made of stainless steel, Hastelloy or tantalum and must not be exposed to contact with

a medium that may damage it.

h) Galvanically separated part of apparatus placed into measuring head is electrically

connected with mass of enclosure. It should be taken into account when installing the

apparatus with remote measuring head on cable.

EN.IX.APC.APR.ALW

8Revision 01.A.003/2019.10

8. TRANSMITTER PROTECTION LEVEL (EPL) AND

HAZARDOUS AREAS

Ga/Gb (Da/Db) EPL protection level means that the transmitter can be installed in Zone 1

(21) or 2 (22), and transmitter process connectors can connect to Zone 0 (20). Gb (Db) EPL

protection level means that the transmitter and process connector can be installed in Zone 1

(21) or 2 (22). Da EPL protection level means that the transmitter and process connector can

be installed in Zone 20 or 21. Transmitters for mining applications Mb should be turned off if

explosion hazard occurs.

Figure 2. Transmitter installation in potentially explosive areas.

EN.IX.APC.APR.ALW

Revision 01.A.003/2019.10 9

9. INTRINSICALLY-SAFE Exi TRANSMITTERS ACCORDING

WITH CERTIFICATES KDB 19 ATEX 0011X AND IECEX

KDB 19.0003X

9.1. Standards used for assessment

The transmitters are manufactured in compliance with the following standards:

EN 60079-0:2012+A11:2013 (IEC 60079-0:2011 ed. 6.0)

EN 60079-11:2012 (IEC 60079-11:2011 ed. 6.0).

9.2. Transmitter explosion-proofing designations according with

certificates KDB 19 ATEX 0011X and IECEx KDB 19.0003X

The following ATEX and IECEx markings apply only to intrinsically safe transmitters marked

with the type and model ID:

APC-2000ALW model ID 0005 0004 ...,

APC-2000ALW Safety 0001 0004 ...,

APR-2000ALW model ID 0006 0004 ...,

APR-2000ALW Safety 0002 0004,

APR-2200ALW model ID 0007 0004 ...,

APR-2000GALW model ID 0008 0004 ...,

APR-2000YALW model ID 0009 0004 ...,

ATEX: II 1/2G Ex ia IIC T4/T5 Ga/Gb

II 1D Ex ia IIIC T105ºC Da

I M1 Ex ia I Ma (for the version with 1.4401 (316) steel enclosure)

KDB 19 ATEX 0011X

IECEx: Ex ia IIC T4/T5 Ga/Gb

Ex ia IIIC T105ºC Da

Ex ia I Ma (for the version with 1.4401 (316) steel enclosure)

IECEx KDB 19.0003X

As standard, the transmitters are manufactured for explosive gas atmospheres.

A customer can also order a transmitter for explosive dust atmospheres and for

mining applications.

9.3. Minimum supply voltage

Table 1. Minimum supply voltage of and Exi transmitter according with certificates KDB 19

ATEX 0011X and IECEx KDB 19.0003X

Minimum supply voltage for

transmitters with backlight off

Minimum supply voltage for

transmitters with backlight on *)

11.5 V

14.5 V

*) Backlight can only be turned on at transmitter manufacturing

stage

EN.IX.APC.APR.ALW

10 Revision 01.A.003/2019.10

9.4. Load resistance

a) For a linear power supply from a barrier

󰇟󰇠    󰇛 󰇜



b) For power supply from a trapezoidal or orthogonal source.

󰇟󰇠   



Rw –barrier resistance;

Uapp –minimum voltage of the barrier used

10. INTRINSICALLY-SAFE Exi TRANSMITTERS ACCORDING

WITH CERTIFICATES FTZU 08 ATEX 0020X AND IECEX

FTZU 14.0026X

10.1. Standards used for assessment

The transmitters are manufactured in compliance with the following standards:

EN 60079-0:2012+A11:2013 (IEC 60079-0:2011 ed. 6.0)

EN 60079-11:2012 (IEC 60079-11:2011 ed. 6.0).

10.2. Transmitter explosion-proofing designations according with

certificates FTZU 08 ATEX 0020X and IECEx FTZU 14.0026X

The following ATEX and IECEx markings apply only to intrinsically safe transmitters marked

with the type and model ID:

APC-2000ALW model ID 0005 0007 ...,

APR-2000ALW model ID 0006 0007 ...,

APR-2200ALW model ID 0007 0007 ...,

APR-2000GALW model ID 0008 0007 ...,

APR-2000YALW model ID 0009 0007 ...,

APC-2000ALW/L model ID 0010 0007 ...,

APR-2200ALW/L model ID 0012 0007 ...,

APR-2000ALW/L model ID 0011 0007 ...,

APR-2200ALW/D model ID 0013 0007 ...,

ATEX: II 1/2G Ex ia IIC T4/T5 Ga/Gb

II 1/2G Ex ia IIB T4/T5 Ga/Gb (version with PTFE-shielded cable)

II 1D Ex ia IIIC T105ºC Da

IM1 Ex ia I Ma (for the version with 1.4401 (316) steel enclosure)

FTZU 08 ATEX 0020X

IECEx: Ex ia IIC T4/T5 Ga/Gb

Ex ia IIB T4/T5 Ga/Gb (version with PTFE-shielded cable)

Ex ia IIIC T105ºC Da

Ex ia I Ma (for the version with 1.4401 (316) steel enclosure)

IECEx FTZU 14.0026X

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