Apex Digital XA1200 User manual

www.apexseeder.com

Erosion Control Products Corporation

9599 Nanticoke Business Park Drive

Greenwood, DE 19950

513-642-0147

XA1200 Operations Manual

Operations Manual

Parts Manual

Frame

Engine Base ........................................................................................................................................................48

Engine Bay Ribs .................................................................................................................................................49

Engine Bay Side Panels .....................................................................................................................................51

Engine Bay Platforms .........................................................................................................................................52

Engine Bay Doors ............................................................................................................................................... 53

Railing - Left Side ...............................................................................................................................................54

Railing - Right Side .............................................................................................................................................56

Railing - Front .....................................................................................................................................................58

Ladder Access ....................................................................................................................................................59

Ladder Access Gate ...........................................................................................................................................61

Tool Box ..............................................................................................................................................................62

Slurry Tank

Agitator ...............................................................................................................................................................63

Slurry Tank Lid ....................................................................................................................................................65

Tank Hatch Attachment ....................................................................................................................................... 66

Tank Hatch Latches, Handle, and Vent ...............................................................................................................67

Tank Fill ...............................................................................................................................................................69

Drain Pipe ...........................................................................................................................................................71

Boom ..................................................................................................................................................................72

Boom Feed .........................................................................................................................................................74

Slurry Pump ........................................................................................................................................................76

Engine

Fuel Tank ............................................................................................................................................................78

Engine, Radiator, and Fuel Filter Attachment .....................................................................................................80

Drive Pump and Coupler ....................................................................................................................................82

Radiator and CAC Tubes .................................................................................................................................... 84

Engine Air Intake and Exhaust ............................................................................................................................85

Exhaust Bracket ..................................................................................................................................................87

Radiator Fan .......................................................................................................................................................88

Coolant Recovery Tank .......................................................................................................................................89

Hydraulics

Hydraulic Tank ....................................................................................................................................................90

alve Manifold and Hydraulic Oil Filter .................................................................................................................92

Electrical

Battery ................................................................................................................................................................94

Engine Control Unit and MC41 ...........................................................................................................................95

Control Box .........................................................................................................................................................97

Strobe Light ........................................................................................................................................................99

Horn ..................................................................................................................................................................100

Tower Harness Clamp ..................................................................................................................................... 101

Tool Kit ..............................................................................................................................................................102

Hoses

Hydraulic Tank ..................................................................................................................................................103

Drive Pump .......................................................................................................................................................105

Valve Manifold and Filter ..................................................................................................................................107

Agitator Motor ...................................................................................................................................................109

Slurry Pump Motor ............................................................................................................................................110

Slurry Discharge Hose ...................................................................................................................................... 111

Fuel Tank ..........................................................................................................................................................112

Fuel Filter and Engine .......................................................................................................................................114

Options

Straight Pull Trailer

Hitch Attachment ...............................................................................................................................................115

Hitch ..................................................................................................................................................................116

Undercarriage Attachment ................................................................................................................................ 118

Fenders .............................................................................................................................................................119

Rear Bumper ....................................................................................................................................................121

Junction Box - Slurry Tank ................................................................................................................................123

Junction Box - Engine Base ..............................................................................................................................124

Goose Neck Trailer

Deck Attachment ...............................................................................................................................................125

Deck Railing ......................................................................................................................................................126

Trailer Jack .......................................................................................................................................................128

Safety Chains and Breakaway Switch ..............................................................................................................130

Undercarriage Attachment ................................................................................................................................131

Fenders .............................................................................................................................................................132

Rear Bumper ....................................................................................................................................................134

Junction Box - Slurry Tank ................................................................................................................................136

Junction Box - Engine Base ..............................................................................................................................137

Tool Box ............................................................................................................................................................138

Hose Reel

Hose Reel Attachment ......................................................................................................................................139

Hose Rollers and Retainer ................................................................................................................................140

Slurry Hose and Pin Lock .................................................................................................................................142

Control Box .......................................................................................................................................................143

Motor .................................................................................................................................................................144

Nozzle Kit ..........................................................................................................................................................145

Hoses

Motor to Platform Bulkhead ..............................................................................................................................146

Valve Manifold ..................................................................................................................................................147

Slurry Discharge Hose ...................................................................................................................................... 148

SB-105 XA1200 Program Update ...............................................................................................................................149

SB-117 XA1200 Agitator Paddle Gusset .....................................................................................................................153

Appendix A:Pages Index .............................................................................................................................................157

Appendix B:Parts Index ...............................................................................................................................................158

2. CONDITIONS FOR WARRANTY APPLICATION

The application of the limited warranty is conditional upon the following:

•Provide Apex with your copy of the Warranty Registration Card received at the time of

purchase or register your machine online at www.apexseeder.com.

•Note: In instances where there are discrepancies relating to the date of purchase, Apex

reserves the right to deny and/or charge back any warranty costs incurred outside the

original warranty period.

•Provide proof (upon demand) that operational and maintenance guidelines specified in

the Apex technical publications were and are being respected.

•Vehicle servicing must be performed by an authorized Apex Service Department or a

service provider assigned by an authorized Apex agent.

•Return defective component with warranty tag to the Warranty Department within 30 days

of the repair date.

•This limited warranty covers only new items manufactured by Apex. It does NOT extend

to any used or rebuilt item, unless the sales order or contract for such item expressly

provides for warranty coverage.

3. OEM WARRANTY

Parts which are manufactured by vendors or suppliers other than Apex, but sold by Apex, as part

of an Apex machine or sold as a repair or replacement part of the Apex machine, are warranted

to the limits of that manufacturer’s product warranty.

4. Base Warranty

Apex will repair and/or replace, at its discretion, all failures resulting from defects in material,

design or workmanship for the first 12 months or 1,000 hours from the in-service date of the

product

5. Extended Warranty

Apex will repair and/or replace, at its discretion, failures resulting from defects in material, design

or workmanship related to the powertrain components, frame and hydraulic components

excluding hoses, seals and O-rings.

6.WARRANTY TRANSFER

The warranty described here and above is transferable to subsequent owner(s) for remainder of

warranty period from original in-service date.

7. EXCLUSIONS – ARE NOT WARRANTED

•Engine, battery (Warranted to the limits of that manufacturer’s product warranty.)

•Normal wear on all components (such as sprockets, tires, engine belt, etc.)

•Replacement parts and/or accessories that are not genuine Apex parts and/or

accessories.

•Damage resulting from installation of parts other than genuine Apex parts.

•Damage caused by failure to provide proper maintenance as detailed in Apex technical

publications.

•The costs of regular maintenance services including, but not limited to tune-ups,

adjustments, parts, and lubricants. All optional accessories (as well as damages caused

by optional accessories) installed on the machinery by any facility/shop other than Apex.

•Damage resulting from but not limited to accidents, water intrusion, fire, misuse, abuse or

neglect.

•Damage resulting from but not limited to operation of the machine in conditions

incompatible with machine design as defined in the vehicle Operator’s or

Operator’s/Service Guide.

•Damage resulting from modification to the vehicle not approved in writing by Apex.

•Indirect or consequential losses incurred by the owner of the machine including but not

limited to: travel time and mileage required for servicing a Apex product, transportation,

towing or test drive, telephone/cellular calls and all electronic communications, taxis,

rental or substitute vehicle, cost of service calls or any other incidental or consequential

damages.

•Damage or breakdown resulting from improper or inadequate storage by owner.

•Vehicle delivery inspections.

8. LIMITATIONS OF LIABILITY

THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL

OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATIONS ANY

WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE

EXTENT THAT THEY CANNOT BE DISCLAIMED.

THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS

WARRANTY, INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM

COVERAGE UNDER THIS WARRANTY.

No other person has been authorized to make any affirmation, representation or warranty other

than those contained in this warranty, and if made, such affirmation, representation or warranty

shall not be enforceable against Apex. Apex reserves its right to modify this warranty policy at

any time, being understood that such modification will not alter the warranty conditions applicable

to vehicles sold while this warranty is in effect.

TABLE OF CONTENTS

General Information

Equipment Description…………………………………………………………………………8

Reference Information………………………………………………………………………….9

Orientation……………………………………………………………………………………….9

Safety

Safety Information………………………………………………………………………………10

Safety Symbols and Definitions……………………………………………………………….10

Safety Decals…………………………………………………………………………………...11

Prior to Operation………………………………………………………………………………12

General Precautions……………………………………………………………………………12

Welding Precautions…………………………………………………….…………………….14

Operation Safety/ The Operator………………………………………………………………15

Sound Levels/ Hearing Protection…………………………………………………..15

Avoid Power Lines…………………………………………………………………….15

Discharge Electrocution……………………………………………………………….15

Operator Protection……………………………………………………………………16

Tow Vehicle…………………………………………………………………………….16

Battery Safety………………………………………………………………………………..…16

Batter Handling Safety………………………………………………………………..17

Fire Prevention………………………………………………………………………………….17

Short Term Storage…………………………………………………………………………....17

Long Term Storage…………………………………………………………………………….18

Engine Storage………………………………………………………………………...18

Disposal Procedure……………………………………………………………………18

Hauling and Towing…………………………………………………………………………….18

Safety While Refueling…………………………………………………………………………18

Pre-Operation Inspections………………………………………………………………….19

Daily Pre-Operation Checklist…………………………………………………………………20

Daily Checks……………………………………………………………………………20

Weekly Checks………………………………………………………………………...20

Re-Filling Fuel………………………………………………………………………….20

Engine Oil Level………………………………………………………………………..21

Engine Coolant Level………………………………………………………………….21

Hydraulic Fluid Level…………………………………………………………………..22

Fuel/ Water Separator…………………………………………………………………22

Lighting………………………………………………………………………………….23

Training………………………………………………………………………………………….23

General Operator Safety Guidelines…………………………………………………………23

Applicator Preparation and Maintenance…………………………………………………….24

Preventative Maintenance……………………………………………………………………..25

Safety While Maintaining………………………………………………………………………25

Operator Station and Controls

Entering and Exiting the Operator Station…………………………………………………..25

Machine Controls………………………………………………………………………………25

Controller Master Display…………………………………………………………………25

Home Screen………………………………………………………………………………26

Pump Control………………………………………………………………………………26

Engine Screen……………………………………………………………………………..26

Outputs/ Diagnostics Screen……………………………………………………………..26

Service Intervals Screen………………………………………………………………….27

Screen Settings……………………………………………………………………………27

Agitator Control…………………………………………………………………………….27

Horn…………………………………………………………………………………………27

Ignition Switch……………………………………………………………………………...28

Starting Procedure……………………………………………………………………………..28

Pre-Operation Warm-Up………………………………………………………………………28

Starting with Jumper Cables………………………………………………………………….29

Stopping the Engine…………………………………………………………………………...30

Operating Instructions………………………………………………………………………31

Purge and Clean…………………………………………………………………………..31

Mixing Materials……………………………………………………………………………32

Application of Product…………………………………………………………………………33

Determine Application Rate………………………………………………………………33

Application from Discharge Boom………………………………………………………..34

Application from Hose Reel (if equipped)……………………………………………….35

Extension Hose System - Without Remote Valve……………………………………..36

Hose Work with Radio Transmitter (if equipped)……………………………………….37

Reloading Procedure………………………………………………………………………37

Cleaning and Maintenance……………………………………………………………………37

Daily Cleaning the Applicator……………………………………………………………..37

Maintenance…………………………………………………………………………………..38

Fluid Capacity Chart………………………………………………………………………38

Engine Oil…………………………………………………………………………………..38

Engine Fuel…………………………………………………………………………………38

Hydraulic Oil………………………………………………………………………………...39

Engine Coolant……………………………………………………………………………..39

Fuel/ Water Separator……………………………………………………………………..39

Engine Air Filter…………………………………………………………………………….40

Lubricating Grease…………………………………………………………………………40

Fuse Panel………………………………………………………………………………….41

Hydraulic Filter Restriction Indicator……………………………………………………..41

Applicator Dimensions…………………………………………………………………………42

Skid Type……………………………………………………………………………………42

Straight Tow Option………………………………………………………………………..43

Gooseneck Tow Option……………………………………………………………………44

Maintenance Chart……………………………………………………………………………..45

EQUIPMENT DESCRIPTION

The Apex XA1200 is a self-contained applicator. The Apex XA1200 Applicator is used

to apply liquid-based materials to any commercial, residential, mining sites, landfills, golf

courses, rail lines, oil/gas wells and lines; as well as any locations where a liquid-based

material is required. The Apex XA1200 Applicator is used to mix and apply dust control

palliative, all types of hydraulic mulches (wood and paper and blends), BFM (Bonded

Fiber Matrix), ADC (Alternative Daily Cover), and all types of seeds, fertilizers and lime.

The Apex XA1200 Applicator uses a fifteen (15) blade hydraulically-driven agitator

within the tank that is variable speed and reversible. The mixing system is engineered to

quickly blend the thickest materials used in the industry. The Apex XA1200 Applicator’s

stainless steel tank provides many years of corrosion-resistance when cleaned after

every use. The Apex XA1200 Applicator’s vortex slurry pump will discharge a variety of

materials at distances up to 185 feet (56 meters) without modification to the pump or

adjusting the mixing instructions and is engineered to allow the complete emptying of the

mixing tank. The primary components include:

Controls

Structure (includes slurry tank, railing and hatch)

Pump and discharge Assembly

Hose Reel Assembly

Discharge Boom Assemblies

Engine and Radiator

Hydraulic Agitator System

REFERENCE INFORMATION

Each Apex XA1200 Applicator has an identification plate with its model number, serial

number, and other related information. This plate is located on the left-hand side of the

unit, from the operator’s perspective. Use the serial number on this plate to identify the

most applicable version of the operator’s manual.

Model __________________________________________________

Serial Number ____________________________________________

Orientation

For the sake of this manual, the front of the machine is the side with the trailer hitch. The

rear of the machine is equipped with a ladder. The left, right, top and bottom are

referenced from the operator’s position facing the front of the machine, with his back

towards the side with the ladder.

ID Tag

SAFETY INFORMATION

Safety alert symbols are used throughout this manual to draw your attention to possible

dangers. These symbols and their explanations deserve your careful attention and

understanding. The safety warnings do not by themselves eliminate any danger. The

instructions or warnings they give are not substitutes for proper preventive measures.

These safety instructions are not meant to cover every possible condition that may

occur.

SAFETY SYMBOLS & DEFINITIONS

This symbol, the industry’s “Safety Alert Symbol”, is used

throughout this manual and on labels on the Applicator

itself to warn of the possible dangers that may lead to

personal injury. Read these instructions carefully. It is

essential for your safety that you read the instructions and

safety regulations BEFORE you attempt to transport,

assemble or operate this unit.

The word DANGER, preceded by the safety alert

symbol, indicates immediate hazards which WILL

result in severe personal injury or death if not avoided.

The word WARNING, preceded by the safety alert

symbol, indicates hazards or unsafe practices which

COULD result in severe personal injury or death if not

avoided.

The word CAUTION, preceded by the safety alert

symbol, indicates hazards or unsafe practices which

COULD result in minor personal injury if not avoided.

The word CAUTION, not preceded by the safety alert

symbol, indicates hazards or unsafe practices which

COULD result in equipment damage if not avoided.

The word NOTICE not preceded by the safety alert

symbol, indicates information or a company policy

that relates directly or indirectly to the safety of

personnel or the protection of property.

SAFETY DECALS

Make certain that all of the safety decals on the unit are maintained in good legible

condition. Replacement decals are available through Apex. Specify the part number

that is provided in the lower right hand corner of the decal.

Table of contents

Popular Seeder manuals by other brands

Sola

Sola A-6000/NS PLUS manual

Bourgault

Bourgault 7000 Series Start-Up Checklist

Land Pride

Land Pride All Purpose Seeder APS1548 Operator's manual

Meridian

Meridian 112BST Operator's manual

Botanicare

Botanicare POWER CLONER 180 instructions

Toro

Toro 33512 Operator's manual

HE-VA

HE-VA Terra-seeder Series operating instructions

Meridian

Meridian 220BST Operator's manual

Toro

Toro 23508 Operator's manual

ARBOS

ARBOS Unica Super Use and maintenance handbook

SPYKER

SPYKER S120-4510 Operator's manual

Maschio

Maschio Gaspardo SP Series Use and maintenance

Tar River

Tar River DRL-048 Operator's manual

Classen

Classen HTS-20HD Operator's manual

Landoll

Landoll Brillion SSB Operator's manual

Sulky

Sulky Kronos Original instructions

John Shearer

John Shearer Pasture Renovation Drill Operator's manual

Land Pride

Land Pride MPS2607 Operator's manual