Ansal Blue Star 12 User manual

Manual de Instalación

Thank you very much for purchasing our air conditioner,

Before using your air conditioner , please read this manual carefully and keep it for future reference.

Conjunto Split Baja Silueta de Alta Presión Estática

Install according to this installation instructions strictly.

If installation is defective, it will cause water leakage,

electrical shock fire.

When installing the unit in a small room, take measures

against to keep refrigerant concentration from exceeding

allowable safety limits in the event of refrigerant leakage.

Contact the place of purchase for more information.

Excessive refrigerant in a closed ambient can lead to oxygen

deficiency.

Use the attached accessories parts and specified parts

for installation.

otherwise, it will cause the set to fall, water leakage,

electrical shock fire.

Install at a strong and firm location which is able to

withstand the set' s weight.

If the strength is not enough or installation is not properly

done, the set will drop to cause injury.

The appliance must be installed 2.5m above floor.

The appliance shall not be installed in the laundry.

Before obtaining access to terminals, all supply circuits

must be disconnected.

The appliance must be positioned so that the plug is

accessible.

The enclosure of the appliance shall be marked by word,

or by symbols, with the direction of the fluid flow.

For electrical work, follow the local national wiring

standard, regulation and this installation instructions. An

independent circuit and single outlet must be used.

If electrical circuit capacity is not enough or defect in

electrical work, it will cause electrical shock fire.

Use the specified cable and connect tightly and clamp

the cable so that no external force will be acted on the

terminal.

If connection or fixing is not perfect, it will cause heat-up or

fire at the connection.

Wiring routing must be properly arranged so that control

board cover is fixed properly.

If control board cover is not fixed perfectly, it will cause

heat-up at connection point of terminal, fire or electrical

shock.

If the supply cord is damaged, it must be replaced by the

manufacture or its service agent or similarly qualifued

person in order to avoid a hazard.

An all-pole disconnection device which has at least 3mm

separation distance in all pole and a residual current

device(RCD)with the rating of above 10mA shall be

incorporated in the fixed wiring according to the national

rule.

When carrying out piping connection, take care not to let

air substances go into refrigeration cycle.

Otherwise, it will cause lower capacity, abnormal high

pressure in the refrigeration cycle, explosion and injury.

Do not modify the length of the power supply cord or use

of extension cord, and do not share the single outlet with

other electrical appliances.

Otherwise, it will cause fire or electrical shock.

Carry out the specified installation work after taking into

account strong winds, typhoons or earthquakes.

Improper installation work may result in the equipment falling

and causing accidents.

Be sure to be in conformity with the local, national and

international laws and regulations.

Read "PRECAUTIONS" carefully before installation.

The following precautions include important safty items.

Observe them and never forget.

Keep this manual with the owner's manual in a handy place

for future reference.

1. PRECAUTIONS

WARNING

The safty precautions listed here are divided into two categories. In

either case, important safty information is listed which must be read

carefully.

After completing the installation, make sure that the unit operates

properly during the start-up operation. Please instruct the customer

on how to operate the unit and keep it maintained.Also, inform

customers that they should store this installation manual along with

the owner's manual for future reference.

Be sure only trained and qualified service personnel to

install, repair or service the equipment.

Improper installation, repair, and maintenance may result in

electric shocks, short-circuit, leaks, fire or other damage to

the equipment.

Failure to observe a warning may result in death.

CAUTION

Failure to observe a caution may result in injury or damage

to the equipment.

CONTENTS PAGE

PRECAUTIONS....................................................................................... 1

INSTALLATION INFORMATION................................................................ 2

ACCESSORIES....................................................................................... 3

INSPECTING AND HANDLING THE UNIT.................................................. 4

INDOOR UNIT INSTALLATION................................................................. 4

OUTDOOR UNIT INSTALLATION.............................................................13

INSTALL THE CONNECTING PIPE...........................................................17

CONNECT THE DRAIN PIPE....................................................................19

CONNECTIVE DIAGRAM........................................................................20

WIRING.................................................................................................20

TEST OPERATION..................................................................................21

To install properly, please read this "installation manual" at

first.

The air conditioner must be installed by qualified persons.

When installing the indoor unit or its tubing, please follow

this manual as strictly as possible.

If the air conditioner is installed on a metal part of the

building, it must be electrically insulated according to the

relevant standards to electrical appliances.

When all the installation work is finished, please turn on

the power only after a thorough check.

Regret for no further announcement if there is any change

of this manual caused by product improvement.

2. INSTALLATION INFORMATION

INSTALLATION ORDER

Select the location;

Install the indoor unit;

Install the outdoor unit;

Install the connecting pipe ;

Connect the drain pipe;

Wiring;

Test operation.

CAUTION

Ground the air conditioner.

Do not connect the ground wire to gas or water pipes,

lightning rod or a telephone ground wire.Incomplete

grounding may result in electric shocks.

Be sure to install an earth leakage breaker.

Failure to install an earth leakage breaker may result in

electric shocks.

Connect the outdoor unit wires , then connect the indoor

unit wires.

You are not allow to connect the air conditioner with the

power source until wiring and piping the air conditioner is

done.

While following the instructions in this installation

manual, install drain piping in order to ensure proper

drainage and insulate piping in order to prevent

condensation.

Improper drain piping may result in water leakage and

property damage.

Install the indoor and outdoor units, power supply wiring

and connecting wires at least 1 meter away from

televisions or radios in order to prevent image

interference or noise.

Depending on the radio waves, a distance of 1 meter may not

be sufficient enough to eliminate the noise.

The appliance is not intended for use by young children

or infirm persons without supervision.

Don't install the air conditioner in the following locations:

There is petrolatum existing.

There is salty air surrounding (near the coast).

There is caustic gas (the sulfide, for example) existing in

the air (near a hot spring).

The Volt vibrates violently (in the factories).

In buses or cabinets.

In kitchen where it is full of oil gas.

There is strong electromagnetic wave existing.

There are inflammable materials or gas.

There is acid or alkaline liquid evaporating.

Other special conditions.

If the refrigerant leaks during installation, ventilate the

area immediately.

Toxic gas may be produced if the refrigerant comes into the

place contacting with fire.

The temperature of refrigerant circuit will be high, please

keep the interconnection cable away from the copper

tube.

After completing the installation work, check that the

refrigerant does not leak.

Toxic gas may be produced if the refrigerant leaks into the

room and comes into contact with a source of fire, such as a

fan heater, stove or cooker.

3. ACCESSORIES

Please check whether the following fittings are of full scope. If there are some spare fittings , please restore them carefully.

Table 3-1

QUANTITY

SHAPE

NAME

1. Soundproof / insulation sheath

10. Remote controller manual

6. Remote controller

(on some models)

7. Frame(on some models)

9.Alkaline dry batteries (AM4)

11. Wire controller 1

Tubing & Fittings

Remote controller & Its Frame

(Match with

remote controller )

Wire controller & Its Frame

(Match with wire controller )

Others

8.Mounting screw(ST2.9×10-C-H)

13. Installation manual

12. Owner‘s manual

4. Drain joint

5. Seal ring

Drainpipe Fittings

(for cooling & heating)

2. Binding tape 1

Keep indoor unit, outdoor unit, power supply wiring and

transmission wiring at least 1 meter away from televisions

and radios. This is to prevent image interference and

noise in those electrical appliances. (Noise may be

generated depending on the conditions under which the

electric wave is generated, even if 1 meter is kept.)

5.2 Install the main body

CAUTION

Please refer to the following figures for the distance

measurement between the screw bolts.

Please install with Ø10 hanging screw bolts.

The handling to the ceiling varies from the constructions, consult

the construction personnels for the specific procedures.

The size of the ceiling to be handled------ Do keep the

ceiling flat. Consolidate the roof beam for possible vibration.

1 Installing Ø10 hanging screw bolts. (4 bolts)

The installation of hanging screw bolts.

Carry out the pipe and line operation in the ceiling after finishing

the installation of the mai body. While choosing where to start

the operation, determine the direction of the pipes to be drawn

out. Especially in case there is a ceiling, position the refrigerant

pipes, drain pipes,indoor & outdoor lines to the connection

places before hanging up the machine.

After the selection of installation location, position the

refrigerant pipes, drain pipes,indoor & outdoor wires to the

connection places before hanging up the machine.

Cut off the roof beam.

Strengthen the place that has been cut off, and

consolidatethe roof beam.

The installation of hanging screw bolts.

Fig.5-2

NOTE

Confirm the minimum drain tilt is 1/100 or more

Wooden construction

Put the square timber traversely over the roof beam, then install

the hanging screw bolts. (Refer to Fig.5-2)

5.2

Timber over the beam

Roof beam

Hanging screw bolts

Ceiling

5. INDOOR UNIT INSTALLATION

4. INSPECTING AND HANDLING THE UNIT

At delivery, the package should be checked and any damage should

be reported immediately to the carrier claims agent.

When handling the unit, take into account the following:

Fragile, handle the unit with care.

Keep the unit upright in order to avoid compressor

damage.

Choose on before hand the path along which the unit is to be

brought in.

Move this unit as originally package as possible.

When lifting the unit , always use protectors to prevent belt

damage and pay attention to the position of the unit’s centre of

gravity.

There is enough room for installation and maintenance.

The ceiling is horizontal, and its structure can endure the

weight of the indoor unit.

The outlet and the inlet are not impeded, and the

influence of external air is the least.

The air flow can reach throughout the room.

The connecting pipe and drainpipe could be extracted out

easily.

There is no direct radiation from heaters.

5.1 Installation place

The indoor unit should be installed in a location that meets

the following requirements:

Fig.5-1

Maint enance roomage

checking orifice

600mmX600mm

600mm or more

500mm or more

Thank you very much for purchasing our air conditioner,

Before using your air conditioner , please read this manual carefully and keep it for future reference.

Fig.5-3

Fig.5-4

Fig.5-5

Fig.5-6

New concrete bricks

Inlaying or embedding the screw bolts. (Refer to Fig. 5-3)

For Original concrete bricks

Use embedding screw bold, crock and stick harness. (Refer to

Fig.5-4)

Steel roof beam structure

Install and use directly the supporting angle steel. (Refer to Fig.5-5)

5.3

5.4

5.5

(Blade shape insertion)(Slide insertion)

Steel bar

Embedding screw bolt

(Pipe hanging and embedding screw bolt)

Hanging screw bolt

Hanging bolts

Supporting

angle steel

Overhanging the indoor unit

5.6

5.7

(1) Overhang the indoor unit onto the hanging screw bolts with

block.

(2) Position the indoor unit in a flat level by using the level

indicator, unless it may cause leakage.

Screw nut

Washer

Hanging

screw bolt

Overhang part

Installing the dust proof net and canvas air passage

1. Install the dust proof net according to the installation manual;

2. Install the canvas air passage underneath the dust proof net.

Diagrammatic sketch for Installingthe main body

Shockproof cushion

5.8 Duct Design

1. Air inlet and air outlet duct should be apart far enough to

prevent air outlet entering Air Inlet.

2. There is dust filter on the indoor unit.

Recommended duct connection

Canvas tie-in Canvas tie-in

Air outlet

Isolation booth

checking orifice

Air inlet

Air dust filter

NOTE

Do not put the connecting duct weight on the indoor unit.

When connecting duct, use inflammable canvas tie-in to prevent

vibrating.

When connecting duct, install in place prone to takedown for

maintenance.

Change the fan motor static pressure corresponding to external

duct static pressure.

If installed in place like meeting room where noise is easy to be

perceived, design isolation booth and internal duct underlayer to

muffle the duct system and weaken the air encounter noise in the

duct.

Fig.5-7

Fig.5-8

Fig.5-9

MODEL 24~36

MODEL 42~60

Unit: mm

The positioning of ceiling hole and indoor unit and hanging screw bolts

routine method of installation: the size of installation for indoor unit following the Fig.5-8 and Fig.5-9

1073

339

AIR OUTLET

1200

1148

6-Φ5 HOLES FOR AIR

OUTLET DUCT CONNECTION

AIR OUTLET DUCT FLANGE

400

AIR INTAKE DUCT FLANGE

4-12*25 OBLONG SUSPENTION BOLT HOLES AIR INTAKE

4-Φ5 HOLES FOR AIR

OUTLET DUCT CONNECTION

400

638

600

17 253

638

14 136

800

1148

137

125

169

691

136

123 179 15

REFRIGERANT-PIPE FLARED

CONNECTION Φ12.7(1/2)

REFRIGERANT-PIPE FLARED

CONNECTION Φ19(3/4)

CONNECTING POINT OF DRAIN PIPE

ELECTRICAL

CONTROL

BOX

PLASTIC COVER

153

169

144

136

123 179

930

135 88

270

400

AIR OUTLET

AIR INTAKE

AIR INTAKE DUCT FLANGE

4-12*25 OBLONG SUSPENTION BOLT HOLES

6-Φ5HOLES FOR AIR

INTAKE DUCT CONNECTION

AIR OUTLET DUCT FLANGE

4-Φ5HOLES FOR AIR

INTAKE DUCT CONNECTION

PLASTIC COVER

CONNECTING POINT OF

DRAIN PIPE

ELECTRICAL CONTROL BOX

REFRIGERANT-PIPE FLANED

CONNECTION Φ16(5/8) FOR MODEL 24-30

(Φ19(3/4) FOR MODEL 36)

722

33931

128

170

179

123

691

144

135

170

128

179123

212 418

270

400

68 25

856

800

240

600

638

16 253

638

47 134

103

400

161

800

SAFETY DRAIN CONNECTING PIPE

255

249 29

REFRIGERANT-PIPE FLANED

CONNECTION Φ9.52(3/8) FOR MODEL 24-30

(Φ12.7(1/2) FOR MODEL 36)

Fig.5-10

The method of installation: Adopt following method if the air-conditioning’s size of installationsite is limited and the indoor unit can’t put into the

installtionsite.

MODEL 24~36

Fig.5-11

For 24-36 Cooling & Heating

Air conditioner main body Electrical heater assembly

Installation screw

Fig.5-12

Water Tray

Position A

Position B

11-Screw

Safety Drain Tray

1. The whole unit status show as Fig.5-10.

2. Remove the all 11 bolts from fixed Safety Drain Tray, and then take off the tray as figure showed in Fig.5-11.

3. Take off the tray along the direction of the arrow show in Fig.5-11.

4. Clean the tray and evaporator.

5. Re-install the unit follow the reverse above orders.

1. Please shut down the unit and cut off power cable before maintain the motor.

2. Don’t heavy pull the foam tray, when dismounting; otherwise the foam tray would break.

CAUTION

4 Screw

For fixing the reinforced panel

Fig.5-13

maintenance of motor：

FIiler

Motor Asseembly

Safety Drain Tray 11-Screw

For fixing the satety drain tray

Fortified panel

4 Bolts

For fixing the fan assembly

1. Refer to Fig.5-12, remove all 11 bolts from safety drain tray, and take off the safety drain tray.

2. Refer to Fig.5-12, remove all 4 bolts from reinforced panel, and take off the panel.

3. Refer to Fig.5-12, remove all 4 bolts from fan assembly, see Fig.5-13, according to which orders to take off the fan assembly.

4. Refer to Fig.5-13, horizontal pushing the fan assembly, until it cannot not move any further, and then lift up slightly and take down to remove it.