Andersen RA2052001300 User manual

PRODUCT MANUAL

E1 Single Speed

Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

RON-WPM-710477-E1-52ST-Rev.4

FOR USE WITH

Serial No.: PS______________________

Winch versions:

52 (V.3.0>)

•RA2052001300

•RA2052011300

•RA2052211300

•RA2052001400

•RA2052011400

•RA2052211400

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

CONGRATULATIONS

You have purchased a high quality ANDERSEN Stainless Steel WinchTM

It is a result of more than 60 years of experience and expertise in

producing winches for sailboats. This winch oers a high level of

performance and functionality, and will provide many years of safe

and easy sail handling.

CONTENTS

Motor unit included components_____________________________ 3

Required installation tools and supplies_______________________ 3

Assembly exploded view______________________________________ 4

Parts list _______________________________________________________ 5

Installation instructions _____________________________________ 6-9

Wire, circuit breaker & battery capacity requirements ________ 9

Electrical connection diagram _______________________________ 10

Troubleshooting __________________________________________ 11-12

Service & maintenance ______________________________________ 13

Installation dimensions – Size 52 ____________________________ 14

Drilling template – Size 52 ___________________________________ 15

Safety notices ________________________________________________ 16

Worldwide distribution and service __________________________ 18

Warranty _____________________________________________________ 18

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

FEATURES

INCLUDED REQUIRED

• Highestqualitywinchfeaturingastainless

steel drum for ultimate durability and style,

vertical Power Ribs™for maximum grip and

minimum rope wear, and superior engineering

for reliability, long service life and low

maintenance.

• Easytoinstallandservice.Themotorunithas

internal controller and contactors so electrical

connection is simple. The winch can be

serviced without removing it from the deck,

independent of the motor unit.

• Illuminated“intelligent”pushbuttonwith

integrated LED to indicate system power on,

and in conjunction with the controller will ﬂash

status codes that assist with trouble shooting.

• High quality European engineered and

manufactured motor, with matched gearbox

for optimal speed and load capacity.

• Unrivalledlevelsofmonitoringandprotection

including: Integrated Overload Protection,

Thermal Overload Protection, Accidental

Start Protection, Low Voltage Detection,

Continuous Run Time Limiting.

• Themotorunitcanberotatedrelativetothe

winch to suit restricted under-deck space

(8 positions at 45° increments)

• 2speedmanualwinchoperationisalways

possible by simply inserting a standard

winch handle.

Included in your E1 Electric Motor Kit:

• Motor unit

• Gear wheel [4]

• Pushbuttonincl.500mm(195/8”)

control cable [A1]

• Push button gasket [A2]

• 3 pcs. #6 x 19 mm screws [A9]

• Eye-bolt M6 [A6]

• 4 mm Allen key [A4]

• 5 mm Allen key [A5]

• Pin spanner (5 mm pins) [A8]

• Product manual [A10]

• Drilling template [A3]

• Application sticker set [A7]

Numbers in [ ] above and in instructions refer

to the item number in the parts list, see page 4,5

Tools & fasteners required for installation:

• Phillips head screwdrivers - #1 & #2

• 4 mm Allen key (included)

• 5 mm Allen key (included)

• Pin spanner, 5 mm pins (included)

• Ø8.5 mm (11/32’’) drill

• Ø66 mm (2 5/8’’) hole-saw, or jigsaw

• 6 pcs. M8 (5/16’’) bolt and nut

(length as required for deck thickness)

• 6 pcs. large diameter M8 (5/16’’) ID washers

or backing plate (to match drilling template)

• 13 mm AF spanner for M8 Nyloc nuts, or

1/2”AFspannerfor5/16”Nylocnuts

• Solvent (white spirits/mineral spirits) -

to clean deck etc prior to applying sealant

• Sealing compound

• Ø3 mm (1/8’’) drill

• Ø25 mm (1’’) drill or hole saw

• Wire crimping tool/pliers

• Marine grade electrical power wire with

Ø8 mm terminals (see table page 9)

• Circuit breaker/fuse; available separately

(see page 5 and table page 9)

• Cable fastening clips

Please read this product manual & the relevant winch manual fully before installation or operation.

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

EXPLODED VIEW

52 ST E1 SINGLE SPEED 12V/24V

A10

* When supplied as an E1 Electrical Motorised Winch, this gear wheel will already be ﬁtted inside the winch. The gear

wheel has a hexagonal section that protrudes from the winch base to engage in the motor unit drive shaft.

When supplied as an E1 Electric Conversion Kit only, this gear wheel is supplied separately and must

replace the existing gear wheel in the winch - see pages 6-9 for instructions.

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

PARTS LIST

ITEM NO. QTY DESCRIPTION PART. NO.

1 1 Motor E1 1500W 12V incl PLIM 777420

1 1 Motor E1 1500W 24V incl PLIM 777430

2 1 Gear box VF-EP 49 i=36 P71 B14 776220

3 1 Circlip RD829670

4 1 Gear wheel 580702

5 1 Screw DIN916-A4-M5x8

6 1 Clamping ring 584510

7 1 Sealing RD100169

8 1 Plain bearing 823100

9 2 O-Ring RD100074

10 1 Distance ring 584550

11 1 Driveshaft housing 775850

12 1 Washer 775890

13 1 Key DIN6885-A-8x7x20

14 1 Driveshaft 837000

15 2 Pawl 713200

16 2 Arm spring 713300

17 1 Bushing RD100439

18 1 Washer 835000

19 1 Rachet gear 775860

20 1 Key DIN6885-A-8x7x20

21 4 Screw DIN912-A4-M6x55

22 8 Washer DIN125-A4-Ø6.4

23 1 Key DIN 6885-A-5x5x20

24 2 Nut DIN439-A4-M6

25 2 Screw DIN933-A4-M6x20

A1 1 Push button with plastic cover RA582000

A2 1 Push button gasket 735050

A3 1 Drilling template 52 ST E1 RD100213

A4 1 Allen key 4mm 593200

A5 1 Allen key 5mm 592800

A6 1 Eye bolt M6 RD100896

A7 1 Switch labels RD100029

A8 1 Pin spanner, Ø5mm pins RD738000

A9 3 Screw #6 x 19mm RD100025

A10 1 Product manual 710477

RELATED ITEMS - Sold separately

A1 0 Electric push button/light FS (option) RA582010

A1 0 Electric push button/light FS hole (option) RA582020

0 Circuit breaker 070 Amp (option) RA590070

0 Circuit breaker 100 Amp (option) RA590100

0 Circuit breaker 120 Amp (option) RA590120

0 Circuit breaker 150 Amp (option) RA590150

0 Circuit breaker 200 Amp (option) RA590200

0 Brushes 12V (spare part) 500590

0 Brushes 24V (spare part) 500591

52 ST E1 SINGLE SPEED 12V/24V

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

STEP 1 - Positioning the winch and motor unit

STEP 2B - Fitting the winch base

STEP 2A

INSTALLATION INSTRUCTIONS

• Position the winch drilling template [A3] in the required position on the deck, ensuring that there

is adequate ﬂat space for the deck plate/ winch base.

• The 52 ST winches have the option of eight dierent self-tailing arm positions as indicated on the

drilling template (refer page 15).

• Considering the product dimensions, shown on page 14, check that there is adequate space

below deck for the motor unit. You may choose to drill a small pilot hole to indicate the position

of the center of the drive shaft, to assist with this.

*Note: The motor unit can be installed in eight positions around the center of the drive shaft

(i.e. at 45° increments), to facilitate ﬁtting the motor unit into restricted under-deck cavities.

See page 14 for the minimum motor oset dimensions at the various positions. Placing the

winch base on the motor unit in the various positions prior to installation can assist with

visualising the motor position options.

*Note: To ensure the correct functioning of the winch, it should be positioned with the correct

line entry angle of 3-8° below horizontal. Refer to the winch product manual for details of

correct line entry angle and self-tailing arm positioning.

• After it has been conﬁrmed that there is adequate space for the winch above deck, and for the

motor unit below deck;

• Drill Ø8.5mm holes for the M8 winch base mounting bolts as per the drilling template [A3].

DrillØ11/32”holesif5/16”boltsarebeingused.

• Drill or cut a Ø66mm (2 5/8’’) hole for motor drive shaft housing as per the drilling template.

*Note: Clean the deck hole before attempting the install the motor so that

the motor ﬂange does not catch splinters of ﬁberglass or wood when being inserted through

the deck. Clean the deck with a suitable solvent to ensure the sealant can adhere properly.

• Apply sealant to the deck where the winch base will be ﬁtted. For aluminium boats use a galvanic

isolating ring/gasket.

• FitthewinchbasetothedeckusingappropriatelengthM8(or5/16”)bolts,largebackingwashers

or plate, and Nyloc nuts.

• Assemble the winch in reverse order to the disassembly/removal.

• Remove winch self-tailing arm screws using 4mm Allen key [A4].

• Lift self-tailing arm and drum o the base/stem of the winch.

• Remove 6 x M6 screws from base of winch stem with 5mm Allen key [A5].

• Lift stem o base of winch and place aside.

• Remove rubber shut-o disc from base of winch.

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

INSTALLATION INSTRUCTIONS

STEP 3

Motor unit

lifting eye bolt

Correct mating of drive shaft

housing top ﬂange with

underside of winch base

Incorrect mating of drive

shaft housing top ﬂange with

underside of winch base

*Note: It is extremely important that the motor is aligned correctly with the winch.

Non-aligned motors will be noisy and gear wear will be accelerated.

*Note: It is important that two or more people are involved with Step 3.

• Remove clamping ring [6] from drive shaft housing [11] of motor unit.

• Fit the supplied M6 eye bolt [A6] to the top of the motor drive shaft [14] and attach a strong

rope to facilitate lifting the motor unit up into position through the hole in the deck, winch base

and clamping ring as shown below.

• Using the rope, raise the motor unit so that the drive shaft protrudes through the large hole in

the deck and winch base. A lifting device is recommended when raising the motor unit.

• Rotate the motor unit into the required position to suit the under deck cavity, ensuring that the

motor is aligned properly – The protruding octagonal detail on the drive shaft housing [11] ﬂange

must ﬁt snugly into the octagonal recess in the winch base to allow the motor top ﬂange to ﬁt

ﬂush with the underside of the winch base (refer to diagrams below).

*Note: Ensure that the O-ring [9] on top of the drive shaft housing [11] is in place in its groove.

• Insure that the locking grub screw [5] in the clamping ring [6] is not protruding beyond the

upper surface of the clamping ring, when ﬁtting the clamping ring.

• Fit and securely tighten the clamping ring [6] using the pin spanner [A8] provided.

• Tighten the locking grub screw [5] when the clamping ring [6] is securely in place.

*Note: Do not use a sealant between the ﬂange and winch base. An O-ring insures a waterproof

connection. Extra waterprooﬁng can be achieved by applying sealant to the top of the winch base

around the clamping ring after installation (make sure no sealant comes onto the sealing ring [7]).

90°

6Clamping Ring

5Grub Screw

6Clamping Ring

5Grub Screw

Motor ﬂange

Non-aligned hole in

deck preventing correct

motor alignment

Inadequate underdeck

clearance preventing

correct motor alignment

Deck Plate or

Winch Base Deck Plate or

Winch Base

Grub screw

protruding too far

Clamping ring

not parrallel to

deck plate

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

INSTALLATION INSTRUCTIONS

STEP 4

*Note: The push button [A1] requires 25mm depth clearance the behind mounting surface.

The push button is supplied with 500 mm (19 5/8”) of cable and the motor unit with 1400 mm

(55 3/16’’) of control cable. If the push button to motor unit requires more than 1500 mm (59”)

of cable you will need to provide your own extension cabling.

• Select the desired position for the push button [A1].

• DrillaØ19mm(3/4”)holeatthecenterofthepushbuttonlocationanda5mm(3/16”)hole

immediatelybesideitforthebreathertube.OrdrillaØ25mm(1”)hole,ata2mmosettothe

centre of the push button location. Refer to the push button drilling diagram below.

• Using the supplied push button gasket [A2] as a template, drill 3 x Ø3 mm (1/8’’) mounting holes.

• Ensure the clear breather tube is inserted into the back of the push button.

• Fit gasket [A2] and push button [A1] in place (with hinged cover opening upwards, if mounted on

vertical surface).

• Apply a small amount of sealing compound to the mounting holes.

• Fasten push button with provided 3 pcs. #6 x 19 mm screws [A9].

HOLE

Ø5mm

(3/16’’)

for breather

tube

12mm

(1/2’’)

20mm

(3/4’’)

HOLE

Ø19mm (3/4’’)

ON CENTRE

50mm

(1 15/16’’)

Cover in open position

50mm

(1 15/16’’)

2mm

(1/16’’)

37mm

(1 7/16’’)

3 HOLES

Ø3mm (1/8’’) TYP

25mm

(1’’)

50mm

(1 15/16’’)

HOLE

Ø25mm (1’’)

OFFSET 2mm from

centre of switch

9mm

(3/8’’)

DRILLING TEMPLATE

PUSH BUTTON

NOT TO SCALE

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

STEP 6

• Measure the total wire run distance from the battery to the motor unit and back to the battery.

• Refer to table below to determine the required motor unit to battery wire size (cross-section

area), circuit breaker/fuse size and total battery capacity (Ah).

• Connect the motor unit to the battery bank, with the appropriate circuit breaker or fuse in the positive

power wire line. The circuit breaker or fuse should be positioned as close to the battery as possible,

in an accessible location so the switch can be turned o when not in use.

*Note: The fuse should be a “slow blow” or “long delay” type to allow for start-up current spike.

WARNING: Do not use smaller wire than recommended in the table. This can cause malfunction

of the winch and in worst case - FIRE. The wires should always be as short as possible.

------------------------------ 1 2 V . D C ------------------------------- ------------------------------ 2 4 V . D C -------------------------------

WINCH WIRE

LENGTH*

WIRE

SIZE

CIRCUIT

BREAKER

ADDITIONAL

BATTERY

CAPACITY

PER WINCH

MIN. TOTAL

BATTERY

BANK

CAPACITY

WIRE

SIZE

CIRCUIT

BREAKER

ADDITIONAL

BATTERY

CAPACITY

PER WINCH

MIN. TOTAL

BATTERY

BANK

CAPACITY

52 ST E1

0-3 m / 0-10 ft 70 mm² 200 A 150 Ah 400 Ah 35 mm² 120 A 75 Ah 200 Ah

3-8 m / 10-27 ft 95 mm² 200 A 150 Ah 400 Ah 50 mm² 120 A 75 Ah 200 Ah

* Wire length = Total cable length from battery to motor and back.

INSTALLATION INSTRUCTIONS

STEP 5

• Connect wires from push button to wires from motor unit as per electrical connection

diagram p10 Detail A.

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 52

p10

ELECTRICAL CONNECTION DIAGRAM

52 ST E1 SINGLE SPEED 12V/24V

Positive (+) motor terminal must be

connected to Positive (+) battery terminal.

Negative (-) motor terminal must be

connected to Negative (-) battery terminal.

If polarity is reversed the motor controller

internal fuse will blow and need to be

replaced. See page 11 for instructions.

WARNING

PUSH BUTTON

Push button cable

1. Blue = Switch

3. Blue Black = Ground

4. Red = LED

STANDARD CONNECTION

PUSH BUTTON CABLE MOTOR CABLE

1. Blue = 1. Brown

3. Blue Black = 3. Green

4. Red = 4. Yellow

Wires are marked with numbered sleeves

Motor cable

1. Brown = Switch 1

2. White = Switch 2 (used for 2 speed motors only)

3. Green = Ground

4. Yellow = LED

5. Grey = Ratiometric current output

6. Pink = Low current cutout

DETAIL A

CIRCUIT BREAKER

BATTERY (12V or 24V)

WINCH MOTOR

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