Ametek EN454 User manual

This manual suits for next models

5

Table of contents

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Y

ou

r

Cho

ice.

O

u

r

Co

mm

i

t

m

e

nt

.

™

™™

™

SE

R

V

I

C

E

AND

P

AR

TS

M

ANUA

L

F

O

R

B

L

O

WE

R

M

O

D

EL

E

N

454 –

E

N

656

R

O

TR

O

N

I

ndu

s

t

r

ial

P

r

odu

c

t

s

627

l

a

k

e

S

t

r

eet,

K

ent, oh

i

o 44240

U

.

S

.

A

.

T

e

l

ephone: 330

-

673

-

3452

F

a

x

: 330

-

677

-

3306

e

-m

a

il

:

r

ot

r

on

i

ndu

s

t

ri

a

l

@

a

m

ete

k

.

c

o

m

i

nte

r

net:

www.a

m

e

t

ek

ti

p.co

m

1

R

ev

i

s

ed –

F

ebruary 2005

T

E

CHN

I

CAL

AND

I

NDU

S

TR

I

AL

P

R

O

DUCT

S

627 La

k

e

S

t

r

eet,

K

ent,

O

h

i

o 44240

U

SA

T

e

l

ephone: 330

-

673

-

3452

F

a

x

: 330

-

677

-

3306

e

-m

a

il

:

r

ot

r

on

i

ndu

s

t

ri

a

l

@

a

m

ete

k

.

c

o

m

w

eb

si

te:

www.a

m

e

t

ek

ti

p.co

m

1.

A

M

E

T

EK

R

ot

r

on

DR

,

E

N

and

Hi

E

r

egene

r

at

iv

e d

ir

e

c

t d

riv

e b

l

o

w

e

rs

a

r

e gua

r

anteed fo

r

one fu

ll

y

ea

r

f

r

o

m

the date of

i

n

s

ta

ll

at

i

on

(limi

ted to 18

m

onth

s

f

r

o

m

the date of

s

h

i

p

m

ent

)

to the o

ri

g

i

na

l

pu

rc

ha

s

e

r

on

ly

.

S

hou

l

d the b

l

o

w

e

r

fa

il

w

e

will

e

v

a

l

uate the fa

il

u

r

e If fa

il

u

r

e

is

dete

rmi

ned to be

w

o

rkm

an

s

h

i

p o

r

m

ate

ri

a

l

defe

c

t

r

e

l

ated,

w

e

will

at ou

r

opt

i

on

r

epa

ir

o

r

r

ep

l

a

c

e the b

l

o

w

e

r

.

2.

A

M

E

T

EK

R

ot

r

on

Mi

n

is

p

ir

a

l

,

R

e

v

af

l

o

w

,

M

u

l

t

i

f

l

o

w

,

N

aut

il

a

ir

,

r

e

m

ote d

riv

e b

l

o

w

e

rs

,

m

o

is

tu

r

e

s

epa

r

ato

rs

, pa

ck

aged un

i

t

s

,

C

P

b

l

o

w

e

rs

,

N

a

s

t

y

G

a

s™

m

ode

ls

and

s

pe

ci

a

l

bu

il

t

(

E

O

)

p

r

odu

c

t

s

a

r

e

gua

r

anteed fo

r

one fu

ll

y

ea

r

f

r

o

m

date of

s

h

i

p

m

ent fo

r

w

o

rkm

an

s

h

i

p and

m

ate

ri

a

l

defe

c

t to the

o

ri

g

i

na

l

pu

rc

ha

s

e

r

on

ly

.

S

hou

l

d the b

l

o

w

e

r

fa

il

, If fa

il

u

r

e

is

dete

rmi

ned to be

w

o

rkm

an

s

h

i

p o

r

m

ate

ri

a

l

defe

c

t

r

e

l

ated,

w

e

will

at ou

r

opt

i

on

r

epa

ir

o

r

r

ep

l

a

c

e the b

l

o

w

e

r

.

3.

P

a

r

t

s

P

o

licy

-

A

M

E

T

EK

R

ot

r

on

s

pa

r

e pa

r

t

s

and a

cc

e

ss

o

ri

e

s

a

r

e gua

r

anteed fo

r

th

r

ee

m

onth

s

f

r

o

m

date of

s

h

i

p

m

ent fo

r

w

o

rkm

an

s

h

i

p and

m

ate

ri

a

l

defe

c

t to the o

ri

g

i

na

l

pu

rc

ha

s

e

r

on

ly

. If fa

il

u

r

e

is

dete

rmi

ned to be

w

o

rkm

an

s

h

i

p o

r

m

ate

ri

a

l

defe

c

t

r

e

l

ated

w

e

will

at ou

r

opt

i

on

r

epa

ir

o

r

r

ep

l

a

c

e the

pa

r

t.

Co

rr

ec

t

ive

A

c

t

i

on

-

A

wri

tten

r

epo

r

t

will

be p

r

o

vi

ded

i

nd

ic

at

i

ng

r

ea

s

on

(s)

fo

r

fa

il

u

r

e,

wi

th

s

ugge

s

t

i

on

s

fo

r

c

o

rr

e

c

t

iv

e a

c

t

i

on.

S

ub

s

equent

c

u

s

to

m

e

r

fa

il

u

r

e

s

due to abu

s

e,

mis

u

s

e,

mis

app

lic

at

i

on o

r

r

epeat

offen

s

e

will

not be

c

o

v

e

r

ed.

A

M

E

T

EK

R

ot

r

on

will

then not

i

f

y

y

ou of

y

ou

r

opt

i

on

s

.

A

n

y

fa

il

ed un

i

t that

is

ta

m

pe

r

ed

wi

th b

y

atte

m

pt

i

ng

r

epa

ir

o

r

d

i

agno

sis

will

v

o

i

d the

w

a

rr

ant

y

, un

l

e

ss

autho

riz

ed b

y

the

fa

c

to

ry

.

T

e

r

m

s a

nd

Cond

i

t

i

on

s

-

O

u

r

w

a

rr

ant

y

c

o

v

e

rs

r

epa

irs

o

r

r

ep

l

a

c

e

m

ent of

r

egene

r

at

iv

e b

l

o

w

e

rs

on

ly

,

and

will

not

c

o

v

e

r

l

abo

r

fo

r

i

n

s

ta

ll

at

i

on, outbound and

i

nbound

s

h

i

pp

i

ng

c

o

s

t

s

, a

cc

e

ss

o

ri

e

s

o

r

othe

r

i

te

ms

not

c

on

si

de

r

ed

i

nteg

r

a

l

b

l

o

w

e

r

pa

r

t

s

.

C

ha

r

ge

s

m

a

y

be

i

n

c

u

rr

ed on p

r

odu

c

t

s

r

etu

r

ned fo

r

r

ea

s

on

s

othe

r

than fa

il

u

r

e

s

c

o

v

e

r

ed b

y

the

ir

app

r

op

ri

ate

w

a

rr

ant

y

.

O

ut

-

of

-w

a

rr

ant

y

p

r

odu

c

t and

i

n

w

a

rr

ant

y

p

r

odu

c

t

r

etu

r

ned fo

r

fa

il

u

r

e

s

dete

rmi

ned to be

c

au

s

ed b

y

abu

s

e,

mis

u

s

e, o

r

r

epeat offen

s

e

will

be

s

ub

j

e

c

t to an e

v

a

l

uat

i

on

c

ha

r

ge.

M

a

xim

u

m

li

ab

ili

t

y

will

i

n no

c

a

s

e e

xc

eed the

v

a

l

ue of the p

r

odu

c

t

pu

rc

ha

s

ed.

D

a

m

age

r

e

s

u

l

t

i

ng f

r

o

m

mis

hand

li

ng du

ri

ng

s

h

i

p

m

ent

is

not

c

o

v

e

r

ed b

y

th

is

w

a

rr

ant

y

. It

is

the

r

e

s

pon

si

b

ili

t

y

of the pu

rc

ha

s

e

r

to f

il

e

cl

a

ims

wi

th the

c

a

rri

e

r

.

O

the

r

te

rms

and

c

ond

i

t

i

on

s

of

s

a

l

e a

r

e

s

tated on the ba

ck

of the o

r

de

r

a

ck

no

wl

edge

m

ent.

In

s

ta

ll

at

i

on In

s

t

r

u

c

t

i

on

s

fo

r

S

L,

DR

,

E

N

,

C

P

, and

Hi

E

S

e

ri

e

s

B

l

o

w

e

rs

1.

Bo

l

t

I

t

Do

w

n

-

A

n

y

b

l

o

w

e

r

m

u

s

t be

s

e

c

u

r

ed aga

i

n

s

t

m

o

v

e

m

ent p

ri

o

r

to

s

ta

r

t

i

ng o

r

te

s

t

i

ng to

p

r

e

v

ent

i

n

j

u

ry

o

r

da

m

age.

T

he b

l

o

w

e

r

doe

s

not

vi

b

r

ate

m

u

c

h

m

o

r

e than a

s

tanda

r

d e

l

e

c

t

ric

m

oto

r

.

2.

F

il

t

r

a

t

i

on

-

A

ll

b

l

o

w

e

rs

s

hou

l

d be f

il

te

r

ed p

ri

o

r

to

s

ta

r

t

i

ng.

C

a

r

e

m

u

s

t be ta

k

en

s

o that no fo

r

e

i

gn

m

ate

ri

a

l

ente

rs

the b

l

o

w

e

r

. If fo

r

e

i

gn

m

ate

ri

a

l

doe

s

ente

r

the b

l

o

w

e

r

,

i

t

c

ou

l

d

c

au

s

e

i

nte

r

na

l

da

m

age o

r

m

a

y

e

xi

t at e

x

t

r

e

m

e

ly

h

i

gh

v

e

l

o

ci

t

y

.

S

hou

l

d e

xc

e

ssiv

e a

m

ount

s

of

m

ate

ri

a

l

pa

ss

th

r

ough the b

l

o

w

e

r

,

i

t

is

s

ugge

s

ted that the

c

o

v

e

r(s)

and

im

pe

ll

e

r(s)

be

r

e

m

o

v

ed pe

ri

od

ic

a

lly

and

cl

eaned to a

v

o

i

d

im

pe

ll

e

r

im

ba

l

an

c

e. I

m

pe

ll

e

r

2

R

ev

i

s

ed –

F

ebruary 2005

im

ba

l

an

c

e g

r

eat

ly

s

peed

s

bea

ri

ng

w

ea

r

, thu

s

r

edu

ci

ng b

l

o

w

e

r

li

fe.

Dis

a

ss

e

m

b

li

ng the b

l

o

w

e

r

will

v

o

i

d

w

a

rr

ant

y

,

s

o

c

onta

c

t the fa

c

to

ry

fo

r

cl

ean

i

ng autho

riz

at

i

on.

3.

S

uppo

r

t

th

e

P

i

p

i

ng

-

T

he b

l

o

w

e

r

f

l

ange

s

and no

zzl

e

s

a

r

e de

si

gned a

s

c

onne

c

t

i

on po

i

nt

s

on

ly

and

a

r

e not de

si

gned to be

s

uppo

r

t

m

e

m

be

rs

.

C

aut

i

on:

P

l

a

s

t

ic

p

i

p

i

ng

s

hou

l

d not be u

s

ed on b

l

o

w

e

rs

l

a

r

ge

r

than 1

H

P

that a

r

e ope

r

at

i

ng nea

r

the

ir

m

a

xim

u

m

p

r

e

ss

u

r

e o

r

s

u

c

t

i

on po

i

nt.

B

l

o

w

e

r

hou

si

ng and nea

r

b

y

p

i

p

i

ng

te

m

pe

r

atu

r

e

s

c

an e

xc

eed 200

º

F

.

A

cc

e

ss

b

y

pe

rs

onne

l

to the b

l

o

w

e

r

o

r

nea

r

b

y

p

i

p

i

ng

s

hou

l

d be

limi

ted, gua

r

ded, o

r

m

a

rk

ed, to p

r

e

v

ent dange

r

of bu

r

n

s

.

4.

W

i

r

i

ng

-

B

l

o

w

e

rs

m

u

s

t be

wir

ed and p

r

ote

c

ted/fu

s

ed

i

n a

cc

o

r

dan

c

e

wi

th

l

o

c

a

l

and nat

i

ona

l

e

l

e

c

t

ric

a

l

c

ode

s

.

A

ll

b

l

o

w

e

rs

m

u

s

t be g

r

ounded to p

r

e

v

ent e

l

e

c

t

ric

a

l

s

ho

ck

.

S

l

o

-

B

l

o o

r

t

im

e de

l

a

y

fu

s

e

s

s

hou

l

d be u

s

ed to b

y

pa

ss

the f

irs

t

s

e

c

ond of

s

ta

r

t

-

up a

m

pe

r

age.

5.

P

r

ess

u

r

e/

S

u

c

t

i

on

M

axi

m

u

m

s

-

T

he

m

a

xim

u

m

p

r

e

ss

u

r

e and/o

r

s

u

c

t

i

on

lis

ted on the

m

ode

l

l

abe

l

s

hou

l

d not be e

xc

eeded.

T

h

is

c

an be

m

on

i

to

r

ed b

y

m

ean

s

of a p

r

e

ss

u

r

e o

r

s

u

c

t

i

on gage

(

a

v

a

il

ab

l

e

f

r

o

m

R

ot

r

on

)

,

i

n

s

ta

ll

ed

i

n the p

i

p

i

ng at the b

l

o

w

e

r

out

l

et o

r

i

n

l

et.

A

ls

o,

i

f p

r

ob

l

e

ms

do a

ris

e, the

R

ot

r

on

Fi

e

l

d

r

ep

r

e

s

entat

iv

e

will

need to

k

no

w

the ope

r

at

i

ng p

r

e

ss

u

r

e/

s

u

c

t

i

on to p

r

ope

rly

d

i

agno

s

e

the p

r

ob

l

e

m

.

6.

E

xcess

A

i

r

-

B

l

eed e

xc

e

ss

a

ir

off.

D

O

N

O

T

th

r

ott

l

e to

r

edu

c

e f

l

o

w

.

W

hen b

l

eed

i

ng off e

xc

e

ss

a

ir

,

the b

l

o

w

e

r

d

r

a

ws

l

e

ss

po

w

e

r

and

r

un

s

c

oo

l

e

r

.

Not

e

:

R

e

m

ote

Driv

e

(M

oto

rl

e

ss)

B

l

o

w

e

rs

-

P

r

ope

rly

de

si

gned and

i

n

s

ta

ll

ed gua

r

d

s

s

hou

l

d be u

s

ed

on a

ll

be

l

t

s

, pu

ll

e

ys

,

c

oup

li

ng

s

, et

c

.

O

b

s

e

rv

e

m

a

xim

u

m

r

e

m

ote d

riv

e

s

peed a

ll

o

w

ab

l

e.

D

ue to the

r

ange of u

s

e

s

, d

riv

e gua

r

d

s

a

r

e the

r

e

s

pon

si

b

ili

t

y

of the

c

u

s

to

m

e

r

o

r

u

s

e

r

.

B

e

l

t

s

s

hou

l

d be

ten

si

oned u

si

ng be

l

t gauge.

M

a

i

ntenan

c

e

P

r

o

c

edu

r

e

Wh

e

n

p

r

op

e

r

ly

p

i

p

e

d

,

f

il

t

e

r

e

d

, a

nd

a

pp

lie

d

, li

tt

le

o

r

no

r

out

i

n

e

m

ai

nt

e

n

a

n

ce is

r

e

qu

i

r

e

d

.

K

ee

p

th

e

f

il

t

e

r

clea

n

.

A

ls

o

, all s

t

a

nd

a

r

d

m

od

els i

n

th

e

DR

,

E

N

,

C

P

, a

nd

H

i

E

se

r

ies

h

ave seale

d

b

ea

r

i

ng

s

th

a

t

r

e

qu

i

r

e

no

m

ai

nt

e

n

a

n

ce.

B

ea

r

i

ng

s

hou

l

d

b

e c

h

a

ng

e

d

a

ft

e

r

15,000

to

20,000

hou

r

s,

on

ave

r

a

g

e.

R

e

p

lace

m

e

nt

b

ea

r

i

ng

i

nfo

r

m

a

t

i

on

is s

p

eci

f

ie

d

on

th

e c

h

a

r

t

b

el

o

w

.

B

e

a

r

i

n

g

P

a

r

t

Nu

m

b

e

r

S

i

z

e

S

eal

M

a

t

e

r

ial

Gr

ease

H

ea

t

S

t

a

b

ili

z

e

d

5

1

0

2

1

7

510218

510219

2

0

5

206

207

P

o

lyac

r

ylic

N

y

e

R

h

e

o

t

e

m

p

5

0

0

30

%

+

/

-

5

%

F

ill

Y

es – 325

F

5

1

0

4

4

9

516440

5

1

6

6

4

8

2

0

3

202

3

0

7

Bun

a

N

E

xx

on

P

o

ly

r

ex

Gr

ease

N

O

5

1

6

8

4

0

516841

516842

516843

516844

516845

516846

5

1

6

8

4

7

2

0

6

207

208

210

309

310

311

3

1

3

Bun

a

N

E

xx

on

P

o

ly

r

ex

Gr

ease

N

O

3

R

ev

i

s

ed –

F

ebruary 2005

T

r

oub

les

hoot

i

ng

P

O

SS

I

BL

E

CAU

SE

O

UT

O

F

WARRANT

Y

R

E

M

E

D

Y

***

I

M

PE

LL

E

R

D

O

ES

N

O

T

TURN

Hu

mm

i

ng

S

ound

1.

*

O

n

e

ph

ase

of

po

w

e

r

li

n

e

not

c

onn

ec

t

e

d

2.

*

O

n

e

ph

ase

of

s

t

a

to

r

w

i

nd

i

ng

op

e

n

3.

B

ea

r

i

ng

s

d

e

f

ec

t

ive

4. I

m

p

elle

r

ja

mm

e

d

b

y

fo

r

ei

gn

m

a

t

e

r

ial

5. I

m

p

elle

r

ja

mm

e

d

a

g

ai

n

s

t

hou

si

ng

o

r

c

o

ve

r

6.

**

C

a

p

aci

to

r

op

e

n

1.

Conn

ec

t

2.

R

e

w

i

nd

o

r

bu

y

n

e

w

m

oto

r

3.

Ch

a

ng

e

b

ea

r

i

ng

s

4.

C

lea

n

a

nd

a

dd

f

il

t

e

r

5.

Ad

j

u

s

t

6.

Ch

a

ng

e ca

p

aci

to

r

No

S

oun

d

1.

*

T

w

o

ph

ases

of

po

w

e

r

li

n

e

not

c

onn

ec

t

e

d

2.

*

T

w

o

ph

ases

of

s

t

a

to

r

w

i

nd

i

ng

op

e

n

1.

Conn

ec

t

2.

R

e

w

i

nd

o

r

bu

y

n

e

w

m

oto

r

I

M

PE

LL

E

R

TURN

S

B

l

o

w

n

Fu

se

1. I

n

s

uff

icie

nt

fu

se ca

p

aci

t

y

2.

S

ho

r

t

ci

r

c

u

i

t

1.

U

se

t

i

m

e

d

elay

fu

se

of

p

r

op

e

r

r

a

t

i

ng

2.

R

e

p

ai

r

Moto

r

O

ve

r

h

ea

t

e

d

Or

P

r

ot

ec

to

r

T

r

i

p

s

1.

H

i

gh

o

r

l

o

w

v

o

l

t

a

g

e

2.

*

O

p

e

r

a

t

i

ng

i

n

si

ng

le

ph

ase c

ond

i

t

i

on

3.

B

ea

r

i

ng

s

d

e

f

ec

t

ive

4. I

m

p

elle

r

r

ubb

i

ng

a

g

ai

n

s

t

hou

si

ng

o

r

c

o

ve

r

5. I

m

p

elle

r

o

r

ai

r

p

assa

g

e cl

ogg

e

d

b

y

fo

r

ei

gn

m

a

t

e

r

ial

6.

Un

i

t

op

e

r

a

t

i

ng

b

ey

ond

p

e

r

fo

r

m

a

n

ce

r

a

ng

e

7.

C

a

p

aci

to

r

s

ho

r

t

e

d

8.

*

O

n

e

ph

ase

of

s

t

a

to

r

w

i

nd

i

ng

s

ho

r

t

ci

r

c

u

i

t

e

d

1.

Ch

eck i

nput

v

o

l

t

a

g

e

2.

Ch

eck c

onn

ec

t

i

on

s

3.

Ch

eck

b

ea

r

i

ng

s

4.

Ad

j

u

s

t

5.

C

lea

n

a

nd

a

dd

f

il

t

e

r

6.

R

e

du

ce sys

t

e

m

p

r

ess

u

r

e/vac

uu

m

7.

Ch

a

ng

e ca

p

aci

to

r

8.

R

e

w

i

nd

o

r

bu

y

n

e

w

m

oto

r

Abno

r

m

al

S

ound

1. I

m

p

elle

r

r

ubb

i

ng

a

g

ai

n

s

t

hou

si

ng

o

r

c

o

ve

r

2. I

m

p

elle

r

o

r

ai

r

p

assa

g

es cl

ogg

e

d

b

y

fo

r

ei

gn

m

a

t

e

r

ial

3.

B

ea

r

i

ng

s

d

e

f

ec

t

ive

1.

Ad

j

u

s

t

2.

C

lea

n

a

nd

a

dd

f

il

t

e

r

3.

Ch

a

ng

e

b

ea

r

i

ng

s

P

e

r

fo

r

m

a

n

ce

B

el

o

w

S

t

a

nd

a

r

d

1.

L

eak i

n

p

i

p

i

ng

2.

P

i

p

i

ng

a

nd

ai

r

p

assa

g

es cl

ogg

e

d

3. I

m

p

elle

r

r

ot

a

t

i

on

r

eve

r

se

d

4.

L

eak i

n

b

l

o

w

e

r

5.

Lo

w

v

o

l

t

a

g

e

1.

T

i

ght

e

n

2.

C

lea

n

3.

Ch

eck

w

i

r

i

ng

4.

T

i

ght

e

n

c

o

ve

r

,

f

la

ng

e

5.

Ch

eck i

nput

v

o

l

t

a

g

e

*

3

ph

ase

un

i

t

s

**

1

ph

ase

un

i

t

s

***

D

isasse

m

b

ly a

nd

r

e

p

ai

r

of

n

e

w

b

l

o

w

e

r

s

o

r

m

oto

r

s

w

ill v

o

i

d

th

e

Rot

r

on

w

a

rr

a

nt

y.

F

ac

to

r

y s

hou

l

d

b

e c

ont

ac

t

e

d

p

r

i

o

r

to

a

n

y a

tt

e

m

pt

to

f

iel

d

r

e

p

ai

r

a

n

i

n-

w

a

rr

a

nt

y

un

i

t

.

B

l

o

w

e

r

D

isasse

m

b

ly

:

WARN

I

N

G

:

Att

e

m

pt

i

ng

to

r

e

p

ai

r

o

r

d

ia

gno

se a

b

l

o

w

e

r

m

ay v

o

i

d

Rot

r

on

’s

w

a

rr

a

nt

y. I

t

m

ay als

o

b

e

d

i

ff

ic

u

l

t

to

s

u

ccess

fu

lly

d

isasse

m

b

le a

nd

r

easse

m

b

le

th

e

un

i

t

.

1

)

Disc

onne

c

t the po

w

e

r

l

ead

s

.

CAUT

I

O

N:

B

e

s

u

r

e the po

w

e

r

is

d

isc

onne

c

ted befo

r

e do

i

ng an

y

w

o

rk

w

hat

s

oe

v

e

r

on the un

i

t.

2

)

R

e

m

o

v

e o

r

s

epa

r

ate p

i

p

i

ng and/o

r

m

uff

l

e

rs

and f

il

te

rs

f

r

o

m

the un

i

t.

3

)

R

e

m

o

v

e the

c

o

v

e

r

bo

l

t

s

and then the

c

o

v

e

r

.

N

O

T

E

:

S

o

m

e un

i

t

s

a

r

e equ

i

pped

wi

th

s

ea

ls

. It

is

m

andato

ry

that the

s

e

s

ea

ls

be

r

ep

l

a

c

ed on

c

e the un

i

t ha

s

been opened.

4

)

R

e

m

o

v

e the

im

pe

ll

e

r

bo

l

t and

w

a

s

he

rs

and then

r

e

m

o

v

e the

im

pe

ll

e

r

.

N

O

T

E

:

N

e

v

e

r

p

ry

on the

edge

s

of the

im

pe

ll

e

r

.

Us

e a pu

ll

e

r

a

s

ne

c

e

ss

a

ry

.

5

)

C

a

r

efu

lly

note the nu

m

be

r

and

l

o

c

at

i

on of the

s

h

ims

.

R

e

m

o

v

e and

s

et the

m

a

si

de.

N

O

T

E

: If the

d

is

a

ss

e

m

b

ly

w

a

s

fo

r

i

n

s

pe

c

t

i

on and

cl

ean

i

ng the un

i

t

m

a

y

no

w

be

r

ea

ss

e

m

b

l

ed b

y

r

e

v

e

rsi

ng the

abo

v

e

s

tep

s

. If

m

oto

r

s

e

rvici

ng o

r

r

ep

l

a

c

e

m

ent and/o

r

im

pe

ll

e

r

r

ep

l

a

c

e

m

ent

is

r

equ

ir

ed the

s

a

m

e

s

h

ims

m

a

y

not be u

s

ed. It

will

be ne

c

e

ss

a

ry

to

r

e

-s

h

im

the

im

pe

ll

e

r

a

cc

o

r

d

i

ng to the p

r

o

c

edu

r

e

e

x

p

l

a

i

ned unde

r

a

ss

e

m

b

ly

.

4

R

ev

i

s

ed –

F

ebruary 2005

6

)

R

e

m

o

v

e the hou

si

ng bo

l

t

s

and

r

e

m

o

v

e the

m

oto

r

a

ss

e

m

b

ly

(

a

r

bo

r

/.hou

si

ng on

r

e

m

ote d

riv

e

m

ode

ls)

.

7

)

A

r

bo

r

d

is

a

ss

e

m

b

ly

(

A

pp

lic

ab

l

e on

r

e

m

ote d

riv

e

m

ode

ls

on

ly)

:

a

)

S

li

de the bea

ri

ng

r

et

r

a

i

n

i

ng

sl

ee

v

e off the

s

haft at the b

l

o

w

e

r

end.

b

)

R

e

m

o

v

e the fou

r

(

4

)

scr

e

ws

and the bea

ri

ng

r

eta

i

n

i

ng p

l

ate f

r

o

m

the b

l

o

w

e

r

end.

c)

L

i

ft the

s

haft a

ss

e

m

b

ly

fa

r

enough out of the a

r

bo

r

to a

ll

o

w

r

e

m

o

v

a

l

of the b

l

o

w

e

r

end

s

nap

ri

ng.

d

)

R

e

m

o

v

e the

s

haft a

ss

e

m

b

ly

f

r

o

m

the a

r

bo

r

.

e

)

If ne

c

e

ss

a

ry

,

r

e

m

o

v

e the

s

haft du

s

t

s

ea

l

f

r

o

m

the pu

ll

e

y

end of the a

r

bo

r

.

M

uff

l

e

r

M

ate

ri

a

l

R

ep

l

a

c

e

m

ent:

1

)

R

e

m

o

v

e the

m

an

i

fo

l

d

c

o

v

e

r

bo

l

t

s

and the

m

m

an

i

fo

l

d

c

o

v

e

r

.

2

)

T

he

m

uff

l

e

r

m

ate

ri

a

l

c

an no

w

be

r

e

m

o

v

ed and

r

ep

l

a

c

ed

i

f ne

c

e

ss

a

ry

.

O

n b

l

o

w

e

rs

wi

th f

i

be

r

g

l

a

ss

a

c

ou

s

t

ic

a

l

wr

ap the tubu

l

a

r

r

eta

i

n

i

ng

scr

een

s

wi

th the f

i

be

r

g

l

a

ss

m

att

i

ng befo

r

e

sli

d

i

ng the

m

uff

l

e

r

pad

s

o

v

e

r

the

scr

een

s

.

3

)

R

ea

ss

e

m

b

l

e b

y

r

e

v

e

rsi

ng the p

r

o

c

edu

r

e.

N

O

T

E

:

O

n

DR

068

m

od

els

w

i

th

tubu

la

r

m

uff

le

r

s i

t

is

n

ecessa

r

y

to

r

e

m

o

ve

th

e c

o

ve

r

a

nd

i

m

p

elle

r

accessi

ng

th

e

m

uff

le

r

m

a

t

e

r

ial

f

r

o

m

th

e

hou

si

ng

cavi

t

y.

B

l

o

w

e

r

R

ea

ss

e

m

b

ly

:

1

)

P

l

a

c

e the a

ss

e

m

b

l

ed

m

oto

r

(

a

ss

e

m

b

l

ed a

r

bo

r

a

ss

e

m

b

ly

fo

r

r

e

m

ote d

riv

e

m

ode

ls)

aga

i

n

s

t the

r

ea

r

of the hou

si

ng and fa

s

ten

wi

th the bo

l

t

s

and

w

a

s

he

r

.

2

)

T

o en

s

u

r

e the

im

pe

ll

e

r

is

c

ente

r

ed

wi

th

i

n the hou

si

ng

c

a

vi

t

y

r

e

-s

h

im

the

im

pe

ll

e

r

a

cc

o

r

d

i

ng to the

p

r

o

c

edu

r

e out

li

ned be

l

o

w

.

3

)

If b

l

o

w

e

r

had a

s

ea

l

r

ep

l

a

c

e the

s

ea

l

wi

th a ne

w

one.

4

)

P

l

a

c

e the

im

pe

ll

e

r

onto the

s

haft

m

a

ki

ng

s

u

r

e the

s

haft

k

e

y

is

i

n p

l

a

c

e and fa

s

ten

wi

th the bo

l

t,

w

a

s

he

r

and

s

pa

c

e

r

a

s

app

lic

ab

l

e.

T

o

r

que the

im

pe

ll

e

r

bo

l

t pe

r

the tab

l

e be

l

o

w

.

O

n

c

e fa

s

tened

c

a

r

efu

lly

r

otate the

im

pe

ll

e

r

to be

s

u

r

e

i

t tu

r

n

s

f

r

ee

ly

.

5

)

R

ep

l

a

c

e the

c

o

v

e

r

and fa

s

ten

wi

th bo

l

t

s

.

6

)

R

e

c

onne

c

t the po

w

e

r

l

ead

s

to the

m

oto

r

pe

r

the

m

oto

r

na

m

ep

l

ate.

Bo

l

t

S

i

z

e

To

r

qu

e

P

ound-Fo

r

ce

-Foot

1/4

-

20 6.25

+

/

-

0.25

5/16

-

18 11.5

+

/

-

0.25

3/8

-

16 20.0

+

/

-

0.5

½

-

13 49.0

+

/

-

1

5/8 –11 90.0

+

/

-

2

5

R

ev

i

s

ed –

F

ebruary 2005

I

m

pe

ll

e

r

S

h

immi

ng

P

r

o

c

edu

r

e:

W

A

RN

I

N

G

:

T

h

is

un

i

t

m

a

y

be d

i

ff

ic

u

l

t to

s

h

im

.

E

x

t

r

e

m

e

c

a

r

e

m

a

y

be e

x

e

rcis

ed.

T

oo

ls

N

eeded:

M

a

c

h

i

n

is

t

’s

P

a

r

a

ll

e

l

B

a

r

V

e

r

n

i

e

r

C

a

li

pe

r

wi

th depth

m

ea

s

u

ri

ng

c

apab

ili

t

y

F

ee

l

e

r

gauge

s

o

r

depth gauge

M

ea

s

u

r

e the

F

o

ll

o

wi

ng:

Dis

tan

c

e f

r

o

m

the f

l

ange fa

c

e to the hou

si

ng

(

A

)

Dis

tan

c

e f

r

o

m

the f

l

ange fa

c

e to the

m

oto

r

s

haft

s

hou

l

de

r

(

B

)

I

m

pe

ll

e

r

T

h

ick

ne

ss

(C)

M

ea

s

u

r

e

m

ent

s

(

A

)

and

(

B

)

a

r

e

m

ade b

y

l

a

yi

ng the pa

r

a

ll

e

l

ba

r

a

cr

o

ss

the hou

si

ng f

l

ange fa

c

e and

m

ea

s

u

ri

ng to the p

r

ope

r

po

i

nt

s

.

E

a

c

h

m

ea

s

u

r

e

m

ent

s

hou

l

d be

m

ade at th

r

ee po

i

nt

s

, and the a

v

e

r

age

of the

r

ead

i

ng

s

s

hou

l

d be u

s

ed.

S

h

im

T

h

ick

ne

ss

=

B

–

(

A

+

C)

/2

A

fte

r

the

im

pe

ll

e

r

i

n

s

ta

ll

at

i

on

(s

tep #4 abo

v

e

)

the

im

pe

ll

e

r

/

c

o

v

e

r

cl

ea

r

an

c

e

c

an be

c

he

ck

ed

wi

th fee

l

e

r

gauge

s

,

l

a

yi

ng the pa

r

a

ll

e

l

ba

r

a

cr

o

ss

the hou

si

ng f

l

ange fa

c

e.

T

h

is

cl

ea

r

an

c

e

s

hou

l

d no

mi

na

lly

be

(

A

-C)

/2.

C

BA

02/20/02

R

e

v

.

E

R

O

TR

O

N

T

E

CHN

I

C

A

L

M

O

T

O

R

D

I

V

I

S

I

O

N

R

E

G

E

N

E

R

A

T

I

VE

B

L

O

W

E

R

G

R

O

U

P

75

N

o

r

th

S

t

r

eet

S

auge

r

t

i

e

s

,

N

e

w

Y

o

rk

12477

P

hone:

(

845

)

246

-

3401

F

a

x

:

(

845

)

246

-

3802

I

M

P

O

RT

A

NT

:

R

ead befo

r

e

wiri

ng th

is

E

x

p

l

o

si

on

-

p

r

oof

B

l

o

w

e

r

T

h

is

A

M

E

T

EK

R

ot

r

on

E

x

p

l

o

si

on

-

p

r

oof

R

egene

r

at

iv

e

B

l

o

w

e

r

m

a

y

be equ

i

pped

wi

th

P

il

ot

D

ut

y

T

he

rm

a

l

O

v

e

rl

oad

(

P

DT

O

)

o

r

A

uto

m

at

ic

T

he

rm

a

l

O

v

e

rl

oad

(

A

T

O

)

p

r

ote

c

t

i

on.

W

hen p

r

ope

rly

wir

ed to a

m

oto

r

s

ta

r

te

r

, th

is

p

r

ote

c

t

i

on

limi

t

s

the

m

oto

r

wi

nd

i

ng te

m

pe

r

atu

r

e

ris

e pe

r

the

N

at

i

ona

l

E

l

e

c

t

ric

C

ode

(N

E

C)

a

r

t

icl

e 500.

F

a

il

u

r

e to p

r

ope

rly

wir

e th

is

b

l

o

w

e

r

is

an

N

E

C

vi

o

l

at

i

on and

c

ou

l

d

c

au

s

e an e

x

p

l

o

si

on.

A

M

E

T

EK

R

ot

r

on a

ss

u

m

e

s

no

r

e

s

pon

si

b

ili

t

i

e

s

fo

r

da

m

age

s

i

n

c

u

rr

ed b

y

neg

li

gent u

s

e of th

is

p

r

odu

c

t, and

will

not

w

a

rr

ant

y

a b

l

o

w

e

r

on

w

h

ic

h the

P

DT

O

is

not p

r

ope

rly

c

onne

c

ted.

S

o

m

e b

l

o

w

e

rs

1

H

P

and unde

r

do not

r

equ

ir

e

P

DT

O

and

ha

v

e bu

il

t

i

n

A

T

O

.

C

on

s

u

l

t the fa

c

to

ry

i

f

v

e

ri

f

ic

at

i

on of

wiri

ng

c

onne

c

t

i

on

s

is

r

equ

ir

ed.

In a

ll

c

a

s

e

s

, fo

ll

o

w

the

m

oto

r

c

ont

r

o

ll

e

r

m

anufa

c

tu

r

e

r’s

i

n

s

t

r

u

c

t

i

on

s

.

T

he fo

ll

o

wi

ng

sc

he

m

at

ic

is

fo

r

c

on

c

eptua

l

unde

rs

tand

i

ng on

ly

, and

m

a

y

not app

ly

to a

ll

m

oto

r

/

c

ont

r

o

ll

e

r

c

o

m

b

i

nat

i

on

s

.

T

he

m

anufa

c

tu

r

e

r’s

wiri

ng d

i

ag

r

a

m

found on the

m

oto

r

ta

k

e

s

p

r

e

c

edent o

v

e

r

r

efe

r

en

c

e

d

i

ag

r

a

ms

s

upp

li

ed b

y

A

M

E

T

EK

R

ot

r

on

T

e

c

hn

ic

a

l

M

oto

r

Divisi

on.

T

he

sc

he

m

at

ic

is

s

ho

w

n fo

r

a

th

r

ee pha

s

e

m

oto

r

.

F

o

r

a

si

ng

l

e pha

s

e

m

oto

r

d

isr

ega

r

d

L3 and

M

3.

P

u

s

h

i

ng the

S

T

A

RT

button

c

o

m

p

l

ete

s

the

au

xili

a

ry

c

ont

r

o

l

circ

u

i

t,

a

ll

o

wi

ng

c

u

rr

ent to f

l

o

w

th

r

ough the

m

agnet

ic

c

o

il

.

T

he

c

onta

c

t

s

a

r

e

m

agnet

ic

a

lly

cl

o

s

ed,

s

ta

r

t

i

ng

the

m

oto

r

and

l

at

c

h

i

ng the

au

xili

a

ry

circ

u

i

t.

T

he

m

oto

r

will

c

ont

i

nue to

r

un unt

il

the

S

T

O

P

pu

s

h button

is

dep

r

e

ss

ed, the

m

oto

r

r

ea

c

he

s

the o

v

e

rl

oad

te

m

pe

r

atu

r

e, o

r

the

c

u

rr

ent

s

en

si

ng o

v

e

rl

oad

s

t

ri

p out.

If

y

ou ha

v

e an

y

que

s

t

i

on

s

,

c

onta

c

t

A

M

E

T

EK

R

ot

r

on at 914

-

246

-

3401 fo

r

the

l

o

c

at

i

on of

y

ou

r

a

r

ea

r

ep

r

e

s

entat

iv

e.

E

X

P

L

O

S

I

O

N

-

P

R

O

O

F

B

L

O

W

E

R

S

A

1

A

2

L1

L2

L3

P

u

s

h

S

ta

r

t

P

u

s

h

S

top

M

a

g

n

e

t

i

c

C

o

i

l

C

u

r

r

e

n

t

O

v

e

rl

oad

s

C

o

n

t

a

c

t

s

A

u

xili

a

ry

P

o

w

e

r

J

M

1

M

2

M

3

J

J

–

P

il

ot

D

ut

y

T

he

rm

a

l

O

v

e

rl

oad

P

r

ote

c

t

i

on

wir

e

s

L –

P

o

w

e

r

l

ead

s

f

r

o

m

circ

u

i

t b

r

ea

k

e

r

bo

x

M

–

M

oto

r

l

ead

s

(r

efe

r

to

wiri

ng d

i

ag

r

a

m

i

n

si

de

T’

bo

x

o

r

on

m

oto

r

na

m

ep

l

ate

)

M

o

t

o

r

S

c

h

e

m

a

t

ic

02/20/02

R

e

v

.

E

P

O

L

I

C

Y

R

E

G

ARD

I

N

G

I

N

S

TALLAT

I

O

N

O

F

A

M

E

T

E

K

R

O

TR

O

N

R

E

G

E

N

E

RAT

I

VE

B

L

O

W

E

R

S

I

N

H

AZARD

O

U

S

L

O

CAT

I

O

N

S

A

M

E

T

EK

R

ot

r

on

will

not

k

no

wi

ng

ly

s

pe

ci

f

y

, de

si

gn o

r

bu

il

d an

y

r

egene

r

at

iv

e b

l

o

w

e

r

fo

r

i

n

s

ta

ll

at

i

on

i

n a ha

z

a

r

dou

s

, e

x

p

l

o

siv

e

l

o

c

at

i

on

wi

thout the p

r

ope

r

N

E

M

A

m

oto

r

en

cl

o

s

u

r

e.

A

M

E

T

EK

R

ot

r

on doe

s

not

r

e

c

ogn

iz

e

s

ea

l

ed b

l

o

w

e

rs

a

s

a

s

ub

s

t

i

tute fo

r

e

x

p

l

o

si

on

-

p

r

oof

m

oto

rs

.

S

ea

l

ed un

i

t

s

wi

th

s

tanda

r

d

T

E

FC

m

oto

rs

s

hou

l

d ne

v

e

r

be ut

iliz

ed

w

he

r

e

l

o

c

a

l

,

s

tate,

and/o

r

fede

r

a

l

c

ode

s

s

pe

ci

f

y

the u

s

e of e

x

p

l

o

si

on

-

p

r

oof equ

i

p

m

ent.

A

M

E

T

EK

R

ot

r

on ha

s

a

c

o

m

p

l

ete

li

ne of

r

egene

r

at

iv

e b

l

o

w

e

rs

wi

th e

x

p

l

o

si

on

-

p

r

oof

m

oto

rs

.

Divisi

on 1

&

2,

Cl

a

ss

I,

G

r

oup

D

;

Cl

a

ss

II,

G

r

oup

s

F

&

G

r

equ

ir

e

m

ent

s

a

r

e

m

et

wi

th the

s

e

s

tanda

r

d e

x

p

l

o

si

on

-

p

r

oof b

l

o

w

e

rs

.

A

M

E

T

EK

R

ot

r

on

will

not

k

no

wi

ng

ly

s

pe

ci

f

y

, de

si

gn o

r

bu

il

d an

y

r

egene

r

at

iv

e b

l

o

w

e

r

fo

r

i

n

s

ta

ll

at

i

on

i

n a ha

z

a

r

dou

s

,

c

o

rr

o

siv

e en

vir

on

m

ent

wi

thout the p

r

ope

r

s

u

r

fa

c

e t

r

eat

m

ent and

s

ea

li

ng opt

i

on

s

.

A

M

E

T

EK

R

ot

r

on ha

s

a

c

o

m

p

l

ete

li

ne of

C

he

mic

a

l

P

r

o

c

e

ssi

ng and

N

a

s

t

y

G

a

s™

r

egene

r

at

iv

e

b

l

o

w

e

rs

wi

th

C

he

m-T

ough

™

,

s

ta

i

n

l

e

ss

s

tee

l

pa

r

t

s

, and

s

ea

ls

.

A

M

E

T

EK

R

ot

r

on offe

rs

gene

r

a

l

app

lic

at

i

on gu

i

dan

c

e; ho

w

e

v

e

r

,

s

u

i

tab

ili

t

y

of the pa

r

t

ic

u

l

a

r

b

l

o

w

e

r

s

e

l

e

c

t

i

on

is

u

l

t

im

ate

ly

the

r

e

s

pon

si

b

ili

t

y

of the pu

rc

ha

s

e

r

, not the

m

anufa

c

tu

r

e

r

of the

b

l

o

w

e

r

.

F

S

2

R

e

v

.

B

3

/

1

0

/

9

8

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. 1

∅

∅

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∅

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W

I

R

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115

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AC

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1

1

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3

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