Alto ENCORE R User manual

AMERICAN-LINCOLN 1-1

ENCORE R

All directions given in this book are as seen from the operator's position at the rear of the machine.

For new books, write to: American-Lincoln

READ THIS BOOK

, 1100 Haskins Road, Bowling Green, Ohio 43402

This book has important information for the use and safe operation of this machine. Failure

to read this book prior to operating or attempting any service or maintenance procedure to

your machine could result in injury to you or to other personnel; damage to the machine or to

other property could occur as well. You must have training in the operation of this machine

before using it. If you or your operator(s) cannot read English, have this manual explained

fully before attempting to operate this machine.

Part No. 2-86-00315 2003 Printed in theAmerican-Lincoln USA

ENCORE R

Beginning with Serial Number 180337

AMERICAN-LINCOLN

TECHNOLOGY

ISO 9001

FILE A2287

ENCORE R

Operator's Manual

Instruction Book

1-2 AMERICAN-LINCOLN

ENCORE R

NOTE

AMERICAN-LINCOLN 1-3

ENCORE R

INDEX

Chapter 1

CONTROLS 21

DECIMAL-METRIC CONVERSION TABLE 5

DISCLAIMER 4

ELECTRICAL SCHEMATIC 53

HARDWARE ABBREVIATIONS 6

HYDRAULIC TORQUE REQUIRENMENTS 8

INDEX 3

MACHINE PREPARATION 17

MAINTENANCE 39

OPERATING INSTRUCTIONS 30

ORDERING PARTS 10

SAFETY PRECAUTIONS 11

SPECIFICATIONS 14

STANDARD HARDWARE & TORQUE VALUES 7

SYMBOLS 9

TROUBLESHOOTING 50

WIRE HARNESS CONNECTIONS 54

WIRE HARNESS CONNECTIONS-SPRAY WAND 58

WIRE HARNESS ROUTING & CONNECTIONS 56

1-4 AMERICAN-LINCOLN

ENCORE R

DISCLAIMER

The information contained in this manual is believed correct at the time of publication.

American Lincoln assumes no responsibility or liability for unauthorized changes made to this

manual or pages removed, causing indirect or consequential damages resulting from the use

of the information appearing herein.

WARNING!

In the event that machinery or controls described herein are modified in any way, or in the

event that such machinery or controls are not maintained in a proper manner, the instructional

material contained herein may be rendered inaccurate. The information contained herein is to

be used only by persons knowledgeable in the operation of machinery such as that described

herein, or other persons being directly supervised by such knowledgeable persons.

No portion of this manual may be reproduced without the express written consent of:

AMERICAN LINCOLN

Product Engineering

1100 Haskins Road

Bowling Green, OH, 43402

(419) 352-7511 Fax: (419) 373-4284

Printed in USA March 2003

DISCLAIMER

AMERICAN-LINCOLN 1-5

ENCORE R

FRACTIONFRACTION

DECIMAL DECIMAL

MILLIMETERMILLIMETER

C-2001/9907

DECIMAL-METRIC CONVERSION TABLE

1-6 AMERICAN-LINCOLN

ENCORE R

HARDWARE ABBREVIATIONS

ABBREVIATIONS - SCREWS

ADJ= Adjusting Screw

ADJ.SP = Adjusting Plunger Screw

BHM = Binding Head Machine Screw

BHS = Button Head Socket Screw

CAPT.SL = Captivated Slotted Screw

CAPT.WG = Captivated Wing Screw

FHM = Flat Head Machine Screw

FIL.HM = Filister Head Machine Screw

HHC = Hexagon Head Cap Screw

HHM = Hexagon Head Machine Screw

HIHD=1/2 High Head Screw

HSHC = Hexagonal Socket Head Cap Screw

HSFHC = Hexagonal Socket Flat Head Cap Screw

KNH = Knurled Head Screw

MHHC = Metric Hexagon Head Cap Screw

PHM = Pan Head Machine Screw

RHD= Round Head Drive Screw

RHM = Round Head Machine Screw

RHW = Round Head Wood Screw

SHC = Shiny Crown Cap Screw

SHTB = Shoulder Thumb Screw

SQ = Square Head Screw

TB = Thumb Screw

THM = Truss Head Machine Screw

WELD= Weld Stud

WG = Wing Screw

ABBREVIATIONS - SETSCREWS

HS = Hexagonal Socket Setscrew

S= Slotted Setscrew

SH = Square Head Setscrew

-KCP = Knurled Cup Point Setscrew

-CP = Cup Point Setscrew

-OP = Oval Point Setscrew

-FDP= Full Dog Point Setscrew

-HDP= Half Dog Point Setscrew

-FP = Flat Point Setscrew

-COP = Cone Point Setscrew

C-2004

AMERICAN-LINCOLN 1-7

ENCORE R

SAE-Grade 5 SAE-Grade 8

Screw

Size

Grade

Plated

Grade

Plated

410H

Stainless

Brass Type

F&T

&BT

Type

B, AB

*10

*1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

135

239

387

579

108

110

153

267

130

138

191

338

545

818

151

108

155

216

378

114

132

120

156

120

CCC

FFF F

C=Coarse Thread

F=Fine Thread

*=Torque values for #6 through 1/4 are lb./in.All others are lb./ft.

NOTE

Decrease the torque by 20%when using thread lubricant

The torque tolerance is±on torque values.

C2000/9905

STANDARD HARDWARE & TORQUE VALUES

1-8 AMERICAN-LINCOLN

ENCORE R

HYDRAULICTORQUEREQUIREMENTS

Refer to the following chart for torque values on all hydraulic hoses and fittings.

Nominal O-Ring Face Seal End SAE O-Ring Boss End

SAE Thread Swivel Thread Str. Fitting

Dash Size Nut Size or Locknut

Size Inch Torque Inch Torque

LB-FTLB-FT

-3**3/8-248-10

-4 9/16-18 10-12 7-16-20 14-16

-5**1/2-20 18-20

-611/16-16 18-20 9/16-18 24-25

-813/16-16 32-35 3/4-16 50-60

-10 1-1446-50 7/8-1472-80

-12 1 3/16-12 65-70 1 1/16-12 125-135

-1413/16-12 65-70 1 3/16-12 160-180

-16 1 7-16-12 92-100 1 5/16-12 200-220

-20 1 11/16-12 125-14015/8-12 210-280

-242-12 150-165 1 7/8-12 270-360

*O-Ring face sealtype end not defined for this tube size.

NOTE

Parts must be lightly oiled with hydraulic fluid.

C-2002

HYDRAULIC TORQUE REQUIRENMENTS

AMERICAN-LINCOLN 1-9

ENCORE R

Scrub Brush Down Heavy Pressure

Squeegee Down &Vacuum On

Squeegee Up &Vacuum On

Solution Tank Low

Solution Flow Control

Throttle

Read Machine Manual

No gas or combustibles in tank

Keep Away From Flames/

Wear Eye Protection

Electrical Hazard

Stay Clear

Moving Fan Blade

Pinch Point/Crush Hazard

Cover or Hopper Could Close/

Turn Key Off/Lock Wheel

WARNING! /ATTENTION!

Squeegee Up &Vacuum Off

Battery Charger

Choke

Fan On

Filter Shaker On

Forward/Reverse

Headlights

Hopper Dump

Hopper Return

Horn

Main Broom &Side Broom Up

Main Broom &Side Broom Down

No Step

Off

Power

Recovery Tank High

Scrub Brush Down &On

Scrub Brush Up and Off

THESE SYMBOLS IDENTIFY CONTROLS, DISPLAYS/FEATURES, AND SAFETYSYMBOLS ON THE MACHINE.

Before Operating or Servicing

NO Smoking

Engage Support

Before Leaving Seat

SYMBOLS

1-10 AMERICAN-LINCOLN

ENCORE R

ORDERING PARTS

MACHINE CATALOG NUMBERS

505-945CE ENCORE R (34”) SCRUBBER

505-946CE ENCORE R (38”) SCRUBBER

CZECH REPUBLIC

ALTO Ceská Republika s.r.o.

Zateckych 9

14000 Praha 4

Tel.: +420 2 41 40 84 19

Fax: +420 2 41 40 84 39

E-mail: [email protected]

Web: www.wap-alto.cz

DENMARK

ALTO Danmark A/S

Industrikvarteret

9560 Hadsund

Tel.: +45 7218 21 00

Fax: +45 7218 21 05

E-mail: [email protected]

FRANCE

ALTO France S.A.

B.P. 44, 4 Place d’Ostwald

67036 Strasbourg Cedex 2

Tel.: +33 3 88 28 84 00

Fax: +33 3 88 30 05 00

E-mail: info@alto-fr.com

GERMANY

ALTO Deutschland GmbH

Guido-Oberdorfer-StraBe 2-8

89287 Bellenberg

Tel.: +49 0180 5 37 37 37

Fax: +49 0180 5 37 37 38

E-mail: [email protected]

GREAT BRITAIN

ALTO Cleaning Systems

(UK) Ltd.

Bowerbank Way

Gilwilly Industrial Estate, Penrith

Cumbria CA11 9BN

Tel.: +44 1 7 68 86 89 95

Fax: +44 1 7 68 86 47 13

E-mail: [email protected]

NETHERLANDS

ALTO Nederland B.V.

Postbus 65

3370 AB Hardinxveld-Giessendam

Tel.: +31 18 46 77 20 0

Fax: +31 18 46 77 20 1

E-mail: [email protected]

NORWAY

ALTO Norge A/S

Bjørnerudveien 24

1266 Oslo

Tel.: +47 22 75 17 70

Fax: +47 22 75 17 71

E-mail: [email protected]

INTERNET

http://www.alto-online.com

ALTO HEADQUARTERS

Incentive International A/S

Kongens Nytorv 28

P.O. Box 2064

1013 Copenhagen K

Tel.: +45 72 18 10 00

Fax: +45 72 18 11 64

E-mail: [email protected]

SUBSIDIARIES

AUSTRALIA

ALTO Overseas Inc.

1B/8 Resolution Drive

P.O. Box 797

Caringbah, N.S.W.2229

Tel.: +61 2 95 24 61 22

Fax: +61 2 95 24 52 56

AUSTRIA

ALTO Österreich GmbH

Metzgerstr. 68

5101 Bergheim/Salzburg

Tel.: +43 6624 5 64 00-14

Fax: +43 6624 5 64 00-55

E-mail: [email protected]

BRAZIL

Wap do Brasil Ltda.

Rua 25 de Agosto, 608

83323-260 Pinhais/Paraná

Tel.: +55 4 12 10 67 40 0

Fax: +55 4 12 10 67 40 3

E-mail: [email protected]

CANADA

ALTO Canada

24 Constellation Road

Rexdale, Ontario M9W 1K1

Tel.: +1 416 6 75 58 30

Fax: +1 416 6 75 69 89

CROATIA

Wap ALTO Strojevi za ciscenje, d.o.o.

Siget 18a

10020 Zagreb

Tel.: +385 1 65 54 144

Fax: +385 1 65 54 112

E-mail: [email protected]

SINGAPORE

ALTO DEN-SIN Singapore Pte Ltd.

No. 17 Link Road

Singapore 619034

Tel.: +65 62 68 10 06

Fax: +65 62 68 49 16

E-mail: [email protected]

Web: www.densin.com

SLOVENIA

Wap ALTO cistilni sistemi, d.o.o.

Letaliska 33

SLO-1110 Ljubljana

Tel.: +368 15 20 62 00

Fax: +368 15 20 62 10

E-mail: [email protected]

SLOWAKIA

Wap ALTO cistiace systémy s.r.o.

Remeselnicka 42

83106 Bratslavia-Raca

Tel.: +421 2 44 881 402

Fax: +421 2 44 881 395

E-mail: [email protected]

Web: www.wap-alto.sk

SPAIN

ALTO Iberica S.L.

Calle de la Majada No. 4

28760 Tres Cantos - Madrid

Tel.: +34 91 8 04 62 56

Fax: +34 91 8 04 64 63

E-mail: [email protected]

SWEDEN

ALTO Sverige AB

Aminogatan 18

431 04 Mölndal

Tel.: +46 3 17 06 73 00

Fax: +46 3 17 06 73 41

E-mail: [email protected]

USA

ALTO Cleaning Systems Inc.

12249 Nations Ford Road

Pineville, NC 28134

Tel.: +1 704 971 1240

Fax: +1 704 971 1241

E-mail: [email protected]

1. Use the model number, catalog number, and serial number when ordering.

2. Give the part number, description, and quantity of parts needed.

3. Give shipping instructions for either freight, UPS, or parcel post.

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