Alpha Novus FXM 650 User manual
Your Power Solutions Partner
member of The Group™
Alpha FXM 650, 1100, 2000 UPS
Installation and Operation Manual
Alpha FXM 650, 1100, 2000 UPS
Installation and Operation Manual
For technical support, contact Alpha Technologies:
Canada and USA: 1-888-462-7487
International: +1-604-436-5547
Email: [email protected]
Copyright
Copyright © 2010 Alpha Technologies Ltd. All rights reserved. Alpha is a registered trademark of Alpha Technolo-
gies.
No part of this documentation shall be reproduced, stored in a retrieval system, translated, transcribed, or trans-
mitted in any form or by any means manual, electric, electronic, electromechanical, chemical, optical, or other-
wise without prior explicit written permission from Alpha Technologies.
This document, the software it describes, and the information and know-how they contain constitute the propri-
etary, confidential and valuable trade secret information of Alpha Technologies, and may not be used for any
unauthorized purpose, or disclosed to others without the prior written permission of Alpha Technologies.
The material contained in this document is for information only and is subject to change without notice. While
reasonable efforts have been made in the preparation of this document to assure its accuracy, Alpha Technolo-
gies assumes no liability resulting from errors or omissions in this document, or from the use of the information
contained herein. Alpha Technologies reserves the right to make changes in the product design without reserva-
tion and without notification to its users.
Alpha shall not be held liable for any damage or injury involving its enclosures, power
supplies, generators, batteries, or other hardware if used or operated in any manner or
subject to any condition inconsistent with its intended purpose, or if installed or oper-
ated in an unapproved manner, or improperly maintained.
Photographs contained in this manual are for illustrative purposes only. These photo-
graphs may not match your installation.
NOTE:
Operator is cautioned to review the drawings and illustrations contained in this manual
before proceeding. If there are questions regarding the safe operation of this powering
system, contact Alpha Technologies or your nearest Alpha representative.
NOTE:
NOTE:
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Table of Contents
1. Safety ....................................................................................................................................4
1.1 Safety Symbols .................................................................................................................... 4
1.2 General Warnings and Cautions .......................................................................................... 5
1.3 Certications and Compliances ............................................................................................ 6
2. General Description ..............................................................................................................7
2.1 Overview .............................................................................................................................. 7
2.2 Front Panel. .......................................................................................................................... 7
3. Site Planning .......................................................................................................................11
3.1 Safety Precautions ..............................................................................................................11
3.2 Electromagnetic Compatibility (EMC) Requirements ......................................................... 12
4. Unpacking Alpha FXM ........................................................................................................13
5. Installation ...........................................................................................................................14
5.1 Tools and Equipment Required for Installation ................................................................... 14
5.2 Wiring the External Batteries .............................................................................................. 16
5.3 UATS and (UGTS) Option .................................................................................................. 18
6. Operation ...........................................................................................................................19
6.1 Communicating with the Alpha FXM .................................................................................. 20
6.2 Operating the Control Panel............................................................................................... 21
6.3 Switching the Alpha FXM On and Off ................................................................................. 24
6.4 Operating the Alpha FXM ................................................................................................... 25
6.5 Making Measurements ....................................................................................................... 27
6.6 Viewing the 100-Event Log ................................................................................................ 28
6.7 Communicating with the RS-232 interface ......................................................................... 29
6.8 Using the Main Menu ......................................................................................................... 31
6.9 RS-232 Menu Tree ............................................................................................................. 32
6.10 Operation ......................................................................................................................... 44
6.11 Communicating Via The Intranet or Internet..................................................................... 65
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7. Maintenance .......................................................................................................................68
7.1 Updating the Software ........................................................................................................ 68
7.2 Testing and Replacing the Batteries ................................................................................... 71
7.3 Preventative Maintenance .................................................................................................. 74
8. Troubleshooting ..................................................................................................................75
8.1 Procedure ........................................................................................................................... 75
9. Specications ......................................................................................................................77
10. Puekert Number and Battery Capacity .............................................................................80
10.1 Introduction ...................................................................................................................... 80
10.2 Determining the Peukert’s Number and Peukert’s Capacity ............................................ 80
10.3 Determining Peukert’s Capacity for Series Parallel Combinations .................................. 80
10.4 Example ........................................................................................................................... 81
10.5 Using the Spreadsheet..................................................................................................... 82
11. Warranty ............................................................................................................................83
11.1 Battery Warranty ............................................................................................................... 83
12. Emergency Shutdown Procedure .....................................................................................84
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1. Safety
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions that
must be followed during the installation, servicing, and maintenance of the product. Keep it in a safe place. Re-
view the drawings and illustrations contained in this manual before proceeding. If there are any questions regard-
ing the safe installation or operation of this product, contact Alpha Technologies or the nearest Alpha representa-
tive. Save this document for future reference.
1.1 Safety Symbols
To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following
symbols have been placed throughout this manual. Where these symbols appear, use extra care and attention.
The use of ATTENTION indicates specic regulatory/code requirements that may affect the
placement of equipment and /or installation procedures.
WARNING!
WARNING presents safety information to PREVENT INJURY OR DEATH to personnel.
Warnings are indicated by a shock hazard icon, the word WARNING, and a rule beneath
which the information appears.
CAUTION!
CAUTION indicates safety information intended to PREVENT DAMAGE to material or
equipment. Cautions are designated with a yellow warning triangle, the word CAUTION,
and a rule beneath which the information appears.
NOTE:
A NOTE provides additional information to help complete a specic task or procedure.
Notes are designated with a checkmark, the word NOTE, and a rule beneath which the
information appears.
HOT!
The use of HOT presents safety information to PREVENT BURNS to the technician or
user.
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1.2 General Warnings and Cautions
You must read and understand the following warnings before installing the Alpha FXM and its components. Fail-
ure to do so could result in personal injury or death.
• Read and follow all instructions included in this manual.
• Do not work alone under hazardous conditions.
• Only qualified personnel are allowed to install, operate and service this system and its components.
• Use proper lifting techniques whenever handling equipment, parts, or batteries.
• Always assume electrical connections or conductors are live. Switch off all circuit breakers and double-
check connections with a voltmeter before performing installation or maintenance.
• Place warning label(s) on the utility panel to tell emergency personnel a UPS is installed.
• The Alpha FXM uses more than one live circuit. AC power may be present at the outputs even if the system
is disconnected from line or battery power.
• The Alpha FXM’s surface can be very hot to the touch.
• Battery installation and servicing should be done or supervised by personnel knowledgeable about batteries
and their safety procedures.
• If electrolyte splashes on your skin, immediately wash the affected area with water. If electrolyte gets into
your eyes, wash them for at least 10 minutes with clean running water or a special neutralizing eye wash
solution. Seek medical attention at once.
• Neutralize spilled electrolyte with special neutralizing solutions in a “spill kit” or a solution of 1 lb. (0.45 kg) of
baking soda (bicarbonate of soda) in 1 gallon (3.8 L) of water.
• Be extra cautious when connecting or adjusting battery cabling. An improperly connected battery cable or
an unconnected battery cable can result in arcing, fire, or explosion.
• Use new batteries when installing a new unit. Verify that all batteries are the same type with identical date
codes.
• Always replace batteries with ones of identical number, type and rating. Never install old or untested batter-
ies. One sealed lead-acid battery is rated to a maximum voltage of 12 VDC.
• A battery that shows signs of cracking, leaking or swelling must be replaced immediately by authorized per-
sonnel using a battery of identical type and rating.
• Keep the chassis area clear and dust-free during and after installation.
• Keep tools away from walk areas where you or others could fall over them.
• Wear safety glasses when working under any conditions that might be hazardous to your eyes.
• Do not work on the unit or connect or disconnect cables during periods of lightning activity.
• Do not smoke or introduce sparks in the vicinity of a battery.
• Never open or damage the batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic
and hazardous to the environment.
• A battery can present a risk of electrical shock and high short-circuit current. The following precautions
should be observed when working on batteries:
a. Remove watches, rings, or other metal objects.
b. Use tools with insulated handles.
c. Wear rubber gloves and boots.
d. Do not lay tools or metal parts on top of batteries.
e. Disconnect the charging source before connecting or disconnecting battery terminals.
f. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove the source from the
ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such
shock can be reduced if the grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply circuit).
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• Never let live battery wires touch the Alpha FXM, the enclosure or any other metal objects. This can cause a
fire or explosion.
• Never dispose of batteries in a fire. The batteries may explode. Follow the manufacturer’s directions and
check with your local jurisdictions for safe battery disposal.
• Before attaching the batteries to the Alpha FXM, make sure that the polarity is correct.
• If the batteries have been in storage for more than 3 months, recharge them for at least 24 hours and then
test them with a load before installation.
• Each AlphaCell™ battery has a date code, found on the warning label, which must be recorded in the main-
tenance log. If non-Alpha batteries are used, see the manufacturer’s documentation for date code type and
placement.
1.3 Certifications and Compliances
The Alpha FXM has been designed, manufactured, and tested to the requirements of the following national and
international safety standards:
• CAN/CSA-C22.2 No. 107.3-05 – Uninterruptible Power Systems; additional requirements (RD): CAN/CSA-
C22.2 No. 60950-1-03 - Information Technology Equipment - Safety.
• UL 1778 (Edition 4) – Uninterruptible Power Systems; additional requirements (RD): UL 60950-1 (Edition 1) -
Information Technology Equipment - Safety.
• FCC CFR47 Part 15 Class A – This equipment has been tested and found to comply with the limits for a
Class A digital device pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in ac-
cordance with the instruction manual, may cause harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
• Industry Canada - This Class A digital device apparatus complies with Canadian ICES-003.
• Industry Canada - Cet appareil numrique de la Classe A est conforme la norme NMB-003 du Canada.
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2. General Description
2.1 Overview
The Alpha FXM is available in 3 models – FXM 650, FXM 1100 and FXM 2000. The FXM 650 and the FXM
1100/2000 look different, but all of the front panel connectors and circuit breakers operate in the same way. How-
ever the circuit breakers for each unit have different ratings. See “Specifications” for details. All units operate in
the same way unless stated otherwise in this manual.
• FXM 650-24VDC – with a 24 VDC battery string voltage.
• FXM 650-48VDC – with a 48 VDC battery string voltage.
• FXM 1100-48VDC – with a 48 VDC battery string voltage.
• FXM 2000-48VDC – with a 48 VDC battery string voltage.
2.2 Front Panel.
1
2
3
45
6
7
812
13 149 11
10
Figure 2 — FXM 1100/2000 front panel description
Figure 1 — FXM 650 front panel description
1
9
25
7
6
11
3
4
10
8C6 13
14 12
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Battery Breaker
This circuit breaker provides over-current protection and is uses as an on/off switch for the battery power. It must
be switched on for proper Alpha FXM operation.
2 Battery Connector
The battery connector connects the external batteries to the Alpha FXM.
3 Internal Fan
This microprocessor-controlled fan regulates the Alpha FXM’s internal temperature for optimum performance. It
must not be blocked. If the fan fails, an Alarm is generated.
4 LAN
This optional RJ-45 connector is the Alpha FXM’s Ethernet connector.
5 LCD Control Panel
The LCD control panel together with the cancel, scroll and select buttons are used to monitor and control the
Alpha FXM.
6 Battery Voltage Test Points
These let you measure the battery voltage. They accept 2 mm diameter test probe tips. The battery circuit
breaker must be on to measure the voltage.
The battery voltage test points are not and should not be used as a power outlet.
7 RS-232
This DE-9 connector allows a straight-through DE-9 to DE-9 connector cable to be used to connect the
Alpha FXM to a computer for remote control and monitoring.
8 Battery Temp
The Battery Temp connector attaches the battery temperature sensor to the Alpha FXM to monitor the battery
temperature. The charging voltage is temperature dependant. The Alpha FXM’s microprocessor adjusts the
charging voltage for optimum charging.
The sensor MUST be attached to the Alpha FXM for normal operation. Firmly attach the sensor end to the centre
battery’s case with high-strength flameproof tape such as duct tape as shown in “Wiring the External Batteries”
section. If the sensor isn't attached, a “Temperature Probe Unplugged” alarm will appear on the LCD.
9 Contacts C1 to C6
Contacts C1 to C5 allow the Alpha FXM to be connected to an external monitoring panel or to traffic control
equipment.
The factory default settings can be reprogrammed to meet your requirements. See “Programming the Dry Con-
tacts and the Clock” and “Alpha UPS Monitor, Operations, Relay and Load Shed”.
For Contact C6, the default factory configuration is +48 VDC output (FXM 650-24 is +24 VDC), but it can be fac-
tory configured as a dry contact. Figure 4 shows the contact’s layout while Figure 5 shows the +48 VDC or +24
VDC terminal block layout.
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