Alpha ESS M48112-S User manual

Battery Module and Control Unit

M48112-S & HV900112

ＥＮ－Ｖ０３

User Manual

Please keep the manual properly and operate in strict accordance with all safety and

operating instructions in this manual. Please do not operate the system without reading

through the manual.

Version Information

Version

Date

Content

Sept. 8

, 2018

V02

V03

V01

Second edition, dip switch definition added, HV900112

instruction added

Modified some description

First edition

Sept. 19th, 2018

Nov. 10th, 2018

Content

1. Safety Precautions

2. Introduction

2.1.1 Features

2.2 M48112-S

2.2.1 Specifications

2.2.2 LED Display

2.2.3 Dip Switch Definition

2.3 HV900112

2.3.1 Specifications

2.3.2 LED Display

3. Emergency Situations

4. Warranty

4.1 Warranty

4.2 Limitation of Liability

1. Safety Precautions

2. Introduction

2.1.1 Features

Please read through this manual carefully before operation

★In unlikely event of smoke or fire, turn off main switch immediately and contact your

installer for further instructions.

★ Battery should be installed indoor and kept away from water, high temperature,

mechanical force and flames.

★Do not disassemble, move or modify any parts of the battery without authorization

and instruction from AlphaESS.

★Do not install the battery in any environment of temperature below -10°C or over

50°C, and humidity over 80%.

★Do not touch the system with wet hands.

★Do not put any heavy objects on the top of the battery.

The M48112-S battery pack and HV900112 control unit has the following features:

Commercial industrial system: This battery pack and high-voltage control box are

designed for high voltage commercial and industrial energy storage systems.

Local management unit (LMU): The battery pack built-in LMU monitors the

temperature and voltage of each cell.

Battery management unit (BMU): The high-voltage control box built-in BMU collects

the data from LUM, monitors and controls the whole cluster of batteries.

Expandability: For expansion 5~15 battery packs can be connected in series. The

TOP BMU box will be needed if there are more than one clusters.

- 01 -

Warning - Electrical hazards

2.2 M48112-S

2.2.1 Specifications

2.2.2 LED Display

2.2.3 Dip Switch Definition

Please read through this manual carefully before operation

★In unlikely event of smoke or fire, turn off main switch immediately and contact your

installer for further instructions.

★ Battery should be installed indoor and kept away from water, high temperature,

mechanical force and flames.

★Do not disassemble, move or modify any parts of the battery without authorization

and instruction from AlphaESS.

★Do not install the battery in any environment of temperature below -10°C or over

50°C, and humidity over 80%.

★Do not touch the system with wet hands.

★Do not put any heavy objects on the top of the battery.

- 02 -

In normal condition LED displays three status:

No.

Description

Battery negative pole

2 Battery positive pole

3 Earthing point x 4

4 LED light

Dip switch

COM port (CAN) x 2

Information label

8 Earthing point

(reserved)

Status

LED Display Green light blinks for

1sec

Red light blinks for

1sec

Red and green light blink for

1sec

Normal Warning Fault

Serial

Number

Serial

Number

Serial

Number

Dip Switch Dip Switch Dip Switch

2 7 12

- 03 -

Status

LED Display Green light

blinks for 1sec

Yellow light

blinks for 1sec

Red light

blinks for 1sec

Yellow and red light

blink for 1sec

Normal Warning Fault Relay forced to close

Status

LED Display Green light

blinks for 1sec

Yellow light

blinks for 1sec

Red light

blinks for 1sec

Yellow and red light

blink for 1sec

Normal MCCB

switches off Fault

2.3 HV900112

2.3.1 Specifications

2.3.2 LED Display

String (only one cluster)

No. Description No. Description

1 DCin+ 7 DCout-

2 DCin- 8 AC input (auxiliary power)

Earthing point x 4

AC Air switch (auxiliary power)

Moulded case circuit breaker

BMU COM port (CAN) x 2

Information label

LMU COM port (CAN)

DCout+

LED light

Earthing point (reserved)

Central (more than one clusters)

In normal condition LED displays four status:

Relay forced to close

- 04 -

3. Emergency Situations

AlphaESS cannot guarantee M48112-S absolute safety.

Fire

In case of fires, make sure that the following equipment is available near the system.

★SCBA (self-contained breathing apparatus) and protective gear in compliance with the Directive on

Personal Protective Equipment 89/686/EEC.

★Novec 1230, FM-200, or dioxide extinguisher.

Note:

ABC extinguishers are not effective when the battery pack is on fire.

Batteries may explode when heated above 150°C. If possible, move the battery pack to a safe area

before it catches fire.

Leaking Batteries

If the battery pack leaks electrolyte, avoid contact with the leaking liquid or gas. If one is exposed to the

leaked substance, immediately perform the actions described below.

★Inhalation: Evacuate the contaminated area, and seek medical attention.

★Contact with eyes: Rinse eyes with running water for 5 minutes, and seek medical attention.

★Contact with skin: Wash the affected area thoroughly with soap and water, and seek medical

attention.

★ Ingestion: Induce vomiting, and seek medical attention.

Wet Batteries

If the battery pack is wet or submerged in water, do not let people access it, and then contact AlphaESS

or an authorized dealer for technical support.

Damaged Battery

Damaged batteries are dangerous and must be handled with the utmost care.

They are not fit for use and may pose a danger to people or property.

If the battery pack seems to be damaged, pack it in its original container, and then return it to AlphaESS

or an authorized dealer.

Note: Damaged batteries may leak electrolyte or produce flammable gas. If such a damage

occurs, immediately contact AlphaESS.

- 05 -

Products that are operated strictly in accordance with the user manual and the AlphaESS Installation

Manual are covered by the warranty. Any violation of this manual may void the warranty.

4.2 Limitation of Liability

Any product damage or property loss caused by the following conditions AlphaESS does not assume

any direct or indirect liability.

• Product modified, design changed or parts replaced without AlphaESS authorization;

• Changes, or attempted repairs and erasing of series number or seals by non AlphaESS technician;

• System design and installation are not in compliance with standards and regulations;

• Failure to comply with the local safety regulations (VDE for DE, SAA for AU);

• The Product has been improperly stored in dearler’s or end user’s premises;

• Transport damage (including painting scratch caused by movement inside packaging during

shipping). A claim should be made directly to shipping or insurance company as soon as the

container/packaging is unloaded and such damage is identified;

•Failure to follow any/all of the user manual, the installation guide and the maintenance regulations;

•Improper use or misuse of the device;

•Insufficient ventilation of the device;

• The maintenance procedures relating to the product have not been followed to an acceptable

standard;

• Force majeure (violent or stormy weather, lightning, overvoltage, fire etc.).

• Damages caused by any external factors.

4. Warranty

4.1 Warranty

Official Website WeChat

Alpha ESS Co., Ltd.

+86 (0) 513 806 068 91

[email protected]

www.alpha-ess.com

JiuHua Road 888, Nantong High-Tech Industrial

Development Zone, Nantong City, 226300

Alpha ESS Europe GmbH

+49 (0) 6103 / 459 160-1

[email protected]

www.alpha-ess.de

Paul-Ehrlich-Straße 1a, 63225 Langen, Hessen

Alpha ESS Australia Pty. Ltd.

+61 (0) 402 500 520 (Sales)

+61 1300 968 933 (Technical Support)

[email protected]

www.alpha-ess.com.au

Suite 2, Level 1, 530 Botany Road, Alexandria,

NSW, 2015

Alpha ESS Italy S.r.l.

+39 (0) 599 239 50

[email protected]

www.alpha-ess.it

Via Loda,17-41013 Castelfranco Emilia(MO)

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