All-Flo T025 Manual

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13966-Txxx_Rev_D_21NOV2016!
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TABLE!OF!!
CONTENTS!
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1.!Warnings!and!Cautions!_________________________________________________________________________!3!
2.!Pump!Model!Matrix!____________________________________________________________________________!4!
3.!Pump!Dimensions!and!Specifications!_____________________________________________________________!5-6!
4.!Performance!Curves!and!Specifications!___________________________________________________________!7-8!
T025,!T038,!T050! ______________________________________________________________________________!7!
T100,!T150,!T200!______________________________________________________________________________!8!
5.!Installation,!Troubleshooting!and!Maintenance!__________________________________________________! 9-12!
Installation!________________________________________________________________________________! 9-10!
Troubleshooting!______________________________________________________________________________!11!
Operation!___________________________________________________________________________________!12!
Maintenance!_________________________________________________________________________________!13!
Shut!Down!___________________________________________________________________________________!14!
6.!Torque!Specifications!__________________________________________________________________________!15!
7.!Exploded!View!and!Parts!List!_________________________________________________________________! 15-26!
T025!_____________________________________________________________________________________!16-17!
T038!_____________________________________________________________________________________!18-19!
T050!_____________________________________________________________________________________!20-21!
T100!_____________________________________________________________________________________!22-23!
T150!_____________________________________________________________________________________!24-25!
T200!_____________________________________________________________________________________!26-27!
8.!Warranty!and!Registration!______________________________________________________________________!29!
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13966-Txxx_Rev_D_21NOV2016!
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Model!Designation!Matrix!
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5
Pump!Specifications!
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13966-Txxx_Rev_D_21NOV2016!
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Pump!Dimensions!
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7
Performance Curves
Max. Flow: 2.6 gpm (10 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 1/16" (2 mm)
Max. Suction Lift Dry: 1.6 ft-H2O (0.5 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Wei ght : 3.3 lbs (1.5 kg)
Air Inl et : 1/8"
Liquid Inlet: 1/4"
Liquid Outlet: 1/4"
Height 5.12" (130 mm)
Wi dt h: 4.5" (114 mm)
Depth: 2.76" (70 mm)
T025 Performance Specifications
Max. Flow: 6.6 gpm (25 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 1/8" (3 mm)
Max. Suction Lift Dry: 6.6 ft-H2O (2 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Wei ght : 5.3 lbs (2.4 kg)
Air Inlet : 1/8"
Liquid Inlet: 3/8"
Liquid Outlet: 3/8"
Height 6.86" (174 mm)
Wi dt h: 5.04" (128 mm)
Depth: 4.13" (105 mm)
T038 Performance Specifications
Max. Flow: 14.5 gpm (55 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 5/32" (4 mm)
Max. Suction Lift Dry: 9.8 ft-H2O (3 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Wei ght : 15 lbs (6.8 kg)
Air Inl et: 1/4"
Liquid Inlet: 1/2"
Liquid Outlet: 1/2"
Height 9.96" (253 mm)
Wi dt h: 6.97" (177 mm)
Depth: 6.02" (153 mm)
T050 Performance Specifications

13966-Txxx_Rev_D_21NOV2016!
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Max. Flow: 33 gpm (125 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 9/32" (7 mm)
Max. Suction Lift Dry: 13.1 ft-H2O (4 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Wei ght : 36.4 lbs (16.5 kg)
Air Inl et : 1/4"
Liquid Inlet: 1"
Liquid Outlet: 1"
Height 13.38" (340 mm)
Wi dt h: 19.13" (232 mm)
Depth: 7.78" (198 mm)
T100 Performance Specifications
Max. Flow: 83 gpm (315 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 3/8" (10 mm)
Max. Suction Lift Dry: 13.1 ft-H2O (4 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Wei ght : 98.1 lbs (44.5 kg)
Air Inl et: 1/2"
Liquid Inlet: 1 1/2"
Liquid Outlet: 1 1/2"
Height 17.95" (456 mm)
Wi dt h: 12.28" (312 mm)
Depth: 10.63" (270 mm)
T150 Performance Specifications
Max. Flow: 150 gpm (565 lpm)
Max. Air Pressure: 116 PSI (8 bar)
Max. Solids: 15/32" (12 mm)
Max. Suction Lift Dry: 16.4 ft-H2O (5 m-H2O)
Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O)
Wei ght : 192 lbs (87 kg)
Air Inlet : 1/2"
Liquid Inlet: 2"
Liquid Outlet: 2"
Height 22.44" (570 mm)
Wi dt h: 15.16" (385 mm)
Depth: 13.78" (350 mm)
T200 Performance Specifications

9
Installation!
Piping!
Whenever!possible!ensure!the!pump!is!installed!using!the!shortest!possible!pipe!lengths!with!the!minimum!
amount!of!pipe!fittings.!Ensure!all!piping!is!supported!independent!of!the!pump.!!
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Suction!and!discharge!piping!should!not!be!smaller!than!the!connection!size!of!the!pump.!When!pumping!liquids!of!high!
viscosity,!larger!piping!may!be!used,!in!order!to!reduce!frictional!pipe!loss.!!!
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Employ!flexible!hoses!in!order!to!eliminate!the!vibration!caused!by!the!pump.!Mounting!feet!can!also!be!used!to!reduce!
vibration!effects.!
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All!hoses!should!be!reinforced,!non-collapsible!and!be!capable!of!high!vacuum!service.!Ensure!that!all!piping!and!hoses!are!
chemically!compatible!with!the!process!and!cleaning!fluid.!!!
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For!processes!where!pulsation!effects!should!be!reduced,!employ!a!pulsation!dampener!on!the!discharge!side!of!the!pump.!
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For!self-priming!applications,!ensure!all!connections!are!airtight!and!the!application!is!within!the!pumps!
dry-lift!capability.!Refer!to!product!specifications!for!further!details.!!
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For!flooded!suction!applications,!install!a!gate!valve!on!the!suction!piping!in!order!to!facilitate!service.!!For!unattended!
flooded!suction!operation,!it!is!recommended!to!pipe!the!exhaust!air!above!the!liquid!source.!In!the!event!of!a!diaphragm!
failure!this!will!reduce!or!eliminate!the!possibility!of!liquid!discharging!through!the!exhaust!onto!the!ground.!
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Location!
Ensure!that!the!pump!is!installed!in!an!accessible!location,!in!order!to!facilitate!future!service!and!maintenance.!
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Air!
Ensure!that!the!air!supply!is!sufficient!for!the!volume!of!air!required!by!the!pump.!Refer!to!product!specifications!for!further!
details.!For!reliable!operation,!install!a!5!micron!air!filter,!air-valve!and!
pressure!regulator.!Do!not!exceed!the!pumps!maximum!operating!pressure!of!120!psig.!
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Remote!Operation!
Utilize!a!three!way!solenoid!valve!for!remote!operation.!This!ensures!that!air!between!the!solenoid!
and!the!pump!is!allowed!to!“bleed!off,”!ensuring!reliable!operation.!Liquid!transfer!volume!is!estimated!
by!multiplying!displacement!per!stroke!times!the!number!of!strokes!per!minute!
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Noise!
Correct!installation!of!the!muffler!reduces!sound!levels.!Refer!to!product!specifications!for!further!details.!
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Submerged!Operation!
For!submersible!operation,!pipe!the!air!exhaust!to!atmosphere!

13966-Txxx_Rev_D_21NOV2016!
10
Installation!
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SELF!
PRIMING!APPLICATION
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Suction!lift!capability!may!vary!depending!on!the!construction!materials!and!application!
parameters.!The!range!is!from!16.4!feet!dry!to!30!feet!in!a!primed!condition!(values!
calculated!for!pumping!water!at!68!degrees!Fahrenheit).!
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SUBMERGED!OPERATION
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All!pumps!may!operate!in!full!submersion.!Construction!materials!must!be!compatible!
with!surrounding!liquid!and!the!air!exhaust!must!be!placed!above!the!liquid!level.!
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POSITIVE!SUCTION!HEAD
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Common!as!a!method!of!drawing!off!the!bottoms!of!holding!tanks!and!clarifiers.!
Optimum!inlet!pressure!should!be!kept!at!14.5!PSI.!
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1
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