Alfalaval SB User manual

ESE02961-EN52022-11

Originalmanual

InstructionManual

AlfaLavalSBPressureReliefValve

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetprecautions................................................................................7

3.Installation....................................................................................8

3.1.Unpacking/deliver...............................................................................8

3.2.Generalinstallation................................................................................8

3.3.Valveassembl....................................................................................9

3.4.Weldingproceduresforweldingflange.........................................................10

3.5.Installationofvalveandaccessories............................................................12

3.6.Recclinginformation.............................................................................13

4.Operation.....................................................................................14

4.1.Operation..........................................................................................14

4.2.Dischargecapacit...............................................................................15

4.3.Recommendedcleaning.........................................................................17

5.Maintenance..................................................................................18

5.1.Generalmaintenance.............................................................................18

6.TechnicalData...............................................................................19

6.1.Technicaldata.....................................................................................19

7.PartsListandServiceKits...................................................................22

7.1.PressureReliefValve.............................................................................22

7.2.ForceOpener.....................................................................................24

1DeclarationsofConformity

EU EU

EUDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

SBPressureReliefValve

Tpe

SerialnumberfromAAB000000001toAAB999999999

Serialnumberfrom100700000001to100799999999

isinconformitwiththefollowingdirectiveswithamendments:

-MachinerDirective2006/42/EC

-PressureEquipmentDirective2014/68/EU,CategorIV,FluidsGroupII

ConformitAssessmentAccordingtoDirective2014/68/EUAnnexIIIModuleD

PEDQualitCertificateNo.QS-005-19rev2

NotifiedBodNumber:1336

InspectaEstoniaOÜ

Teaduspargi8

12618Tallinn

ESTONIA

Thepersonauthorisedtocompilethetechnicalfileisthesignerofthisdocument.

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11-18

PlaceDate(YYYY-MM-DD)Signature

ThisDeclarationofConformitreplacesDeclarationofConformitdated2022-01-01

1DeclarationsofConformity

UK UK

UKDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

SBPressureReliefValve

Tpe

SerialnumberfromAAB000000001toAAB999999999

Serialnumberfrom100700000001to100799999999

isinconformitwiththefollowingdirectiveswithamendments:

-TheSupplofMachiner(Safet)Regulations2008

-ThePressureEquipment(Safet)Regulations2016CategorIV,FluidsGroupII

PEDQualitCertificateNo.QS-005-19rev2

NotifiedBodNumber:1336

InspectaEstoniaOÜ

Teaduspargi8

12618Tallinn

ESTONIA

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11-18

PlaceDate(YYYY-MM-DD)Signature

DoCRevison_01_112022

2Safety

Unsafepracticesandotherimportantinformationareemphasisedinthismanual.

Warningsareemphasisedbymeansofspecialsymbols.

2.1Importantinformation

Alwas Alwas

Alwasr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

thevalve! valve!

valve!

W W

WARNING ARNING

ARNING

Indicatesthatspecialproceduresmustbefollowedtoavoidseriouspersonalinjur.

CAUTION CAUTION

CAUTION

Indicatesthatspecialproceduresmustbefollowedtoavoiddamagetothevalve.

NOTE NOTE

NOTE

Indicatesimportantinformationtosimpliforclarifprocedures.

2.2Warningsigns

Generalwarning:

Causticagents:

2Safety

Allwarningsinthemanualaresummarisedonthispage.

Payspecialattentiontotheinstructionsbelowtoavoidseriouspersonalinjuryanddamagetothevalve.

2.3Safetyprecautions

Installation: Installation:

Installation:

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seechapter6TechnicalData.)

Never Never

Nevertouchthemovingpartsiftheactuatorforforceopeningissuppliedwithcompressedair.

Never Never

Neverdismantlethevalveoractuatorforforceopeningwhenunderpressure.

Never Never

Neverdismantlethevalvewhenitishot.

Operation: Operation:

Operation:

Never Never

Neverdismantlethevalveoractuatorforforceopeningwhenunderpressure.

Never Never

Neverdismantlethevalvewhenitishot.

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seechapter6TechnicalData)

Never Never

Nevertouchthemovingpartsoractuatorforforceopeningwhensuppliedwithcompressedair.

Never Never

Nevercoverorinanwarestrictthevalve,mustbeabletoworkunobstructedatalltime.

Alwas Alwas

Alwashandleleandacidwithgreatcare.

Maintenance: Maintenance:

Maintenance:

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seechapter6TechnicalData)

Never Never

Neverservicethevalvewhenitishot.

Never Never

Neverservicethevalveoractuatorwhenunderpressure.

Never Never

Neverputourfingersbetweenthevalveandactuatorforforceopening.

Never Never

Nevertouchthemovingpartsiftheactuatorforforceopeningissuppliedwithcompressedair.

T T

Transportation: ransportation:

ransportation:

Alwas Alwas

Alwasensurethatallboltconnectionsaredisconnectedbeforeattemptingtoremovethevalvefromtheinstallation.

Alwas Alwas

Alwasdrainliquidoutofvalvesbeforetransportation.

Alwas Alwas

Alwasensuresufficientfixingofthevalveduringtransportation.

3Installation

Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.

TheitemsrefertothePartsListandServiceKitssection.

3.1Unpacking/delivery

Step Step

Step1 1

CAUTION CAUTION

CAUTION

AlfaLavalcannotbeheldresponsibleforincorrectunpacking.

Check Check

Checkthe the

thedeliver deliver

deliverfor: for:

for:

1.Valveseatanddisc

2.Leverandweight

3.Bearingpins,washersandlockingrings

4.Flangegasket(placedinvalveseat)

5.Actuatorforforceopening(option)

6.Splashguard(option)

7.Proximitsensor(option)

Step Step

Step2 2

Removeanpackingmaterialsfromthevalve/valveparts.

Inspectthevalve/valvepartsforvisibletransportdamage.

Avoiddamagingthevalve/valveparts.

3.2Generalinstallation

Step Step

Step1 1

Alwas Alwas

Alwasreadthetechnicaldatathoroughl.

Seechapter6TechnicalData

Alwas Alwas

Alwasreleasecompressedairfromtheactuatorforforceopeningafteruse.

CAUTION CAUTION

CAUTION

AlfaLavalcannotbeheldresponsibleforincorrectinstallation.

3Installation

Theleverandweightaretobeassembledwithvalveseatanddisc.

akesuretheserialnumberengravedonthediscmatchestheserialnumberengravedonthelever.

3.3Valveassembly

Pos.1.Valveseatanddisc

Pos.2.Leverandweight

Pos3.Serialnumber

3Installation

Theleverandweightaretobeassembledwithvalveseatanddisc.

akesuretheserialnumberengravedonthediscmatchestheserialnumberengravedonthelever.

3.4Weldingproceduresforweldingange

Step Step

Step1 1

Spot Spot

Spotweld weld

weldfr fr

from om

omoutside outside

outside

Step Step

Step2 2

Weldthefollowingsectionsfirstfromtheoutsidethenfromthe

inside,andcoolwithairbetweeneachsection.

Spot Spot

Spotweld weld

weldfr fr

from om

ominside inside

inside

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