Airsafe APPS-12-LED User manual
Advanced Airport Lighting System
12 Inches LED In-pavement Runway Lighting Fixtures (6mm)-
Uni-directional Passageway
In-pavementApproach Centerline Light and Cross Bar Light, In-pavement Approach
Side-row Light and In-pavement Runway Threshold Wing Bar Light
APPS-12-LED,APSS-12-LED and THWS-12-LED
Operation Manual
Please read this manual carefully before construction, installation and operation of the product.
Please keep this manual properly for further reference.
This manual is subject to change without prior notice.
Airsafe Airport Equipment Co., Ltd.
Advanced Airport Lighting System
I
Revision Description
No.
Description
Version
No.
Revised
by
Approved
by
Date
1
First release
V1.0
Y.MZ
C.SY
Aug. 10, 2016
Advanced Airport Lighting System
II
Table of Content
1.0 Foreword........................................................................................................................................1
1.1 Illustrations and Meanings.....................................................................................................2
1.2 Safety Rules and Notices .......................................................................................................3
1.3 Quality Assurance and Responsibility ...................................................................................4
2.0 Introduction....................................................................................................................................5
2.1 Technical Specifications.........................................................................................................7
2.2 Application Environment.......................................................................................................7
2.3 Application Scope ..................................................................................................................8
2.4 Technical Parameters .............................................................................................................8
2.5 Technical Features..................................................................................................................9
2.6 Structure...............................................................................................................................11
2.7 Fault Detection or Lamp Bypass Functions.........................................................................12
3.0 Installation....................................................................................................................................13
3.1 Installation Dimension.........................................................................................................13
3.2 Identification of Different Types of Lighting Fixtures.........................................................14
3.3 Installation Tools..................................................................................................................14
3.4 Screw and Torsion................................................................................................................15
3.5 Configuration of Lighting Fixtures and Relevant Installation Fittings................................15
3.6 Installation Process ..............................................................................................................16
4.0 Replacement of Components of Lighting Fixtures......................................................................18
4.1 How to Dismount the Lighting Fixtures from Base.............................................................19
4.2 How to Open Light Body.....................................................................................................19
4.3 How to Replace Light Source Components.........................................................................20
4.4 How to Replace Prism and its Gasket Sleeve......................................................................21
4.5 How to Replace Gasket........................................................................................................23
4.6 Airtight Test of Lighting Fixtures ........................................................................................24
5.0 Operation and Control..................................................................................................................25
5.1 Light Wiring Schematic Diagram ........................................................................................25
5.2 Light IntensityAdjustment and Control...............................................................................25
6.0 Maintenance of Lighting Fixtures................................................................................................26
6.1 Daily Maintenance...............................................................................................................26
6.2 Regular Spot Check and Troubleshooting ...........................................................................27
7.0 List of Components and Ordering of Spare Articles and Accessories.........................................28
8.0 Packaging, Transportation and Storage........................................................................................30
8.1 Packaging and Weight..........................................................................................................30
8.2 Transportation Mode............................................................................................................30
8.3 Storage .................................................................................................................................30
Advanced Airport Lighting System
1
1.0 Foreword
ICAO Airport Service Manual Part 9 “Airport Maintenance Practices” and FAA
AC150/5345-26 Maintenance of Airport Visual Aid Facilities are the highest criterions for site
installation and maintenance of such lighting fixtures. This manual was compiled with considerable
reference to these two criterions.
The content stated in this manual is absolutely important, so construction personnel must read
it carefully before construction. After properly understanding the entire content of this manual,
construction personnel should carry out the construction in strict accordance with the methods
specified herein, to ensure that the product is safely and properly installed in place.
Routine airport maintenance personnel should carry out the routine maintenance in strict
accordance with the methods specified by relevant provisions, to ensure that the lighting fixtures
are in the best operation condition.
Related personnel must strictly follow safety criterion. Any personnel without specialized
training is strictly forbidden to touch the lighting fixtures and devices. Live line work should be
avoided under any circumstances. Construction or maintenance personnel should get acquainted
with first-aid knowledge, in case of any unexpected events.
Advanced Airport Lighting System
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1.1 Illustrations and Meanings
○Following illustrations will appear in this manual where necessary to remind or warn
construction or maintenance personnel.
○Please continue reading the subsequent content of this manual after properly understanding the
meanings of these illustrations.
To remind that the behavior may cause serious injury or death.
※Detailed description will be given in the box.
To remind that the behavior may cause injury to people or damage to product.
※Detailed description will be given in the box.
To notify that the behavior is prohibited.
※Detailed description will be given in the box.
Advanced Airport Lighting System
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1.2 Safety Rules and Notices
Using the light fixtures outside of airport is strictly prohibited.
※Inadequate maintenance or casual touch will cause light faults.
Using power supply other than CCR is strictly prohibited.
※Other power supply may cause damage to the lighting fixtures, or even malfunctions of
power supply.
Making sure that CCR is on power-off state before the installation or maintenance of the
lighting fixtures.
※Current surge produced during the installation of the lighting fixtures may cause damage
to light source.
Non-professional electricians are strictly forbidden to maintain any electrical fault of the
lighting fixtures.
※It may damage any electrical component of the lighting fixtures or cause bigger fault.
Live line maintenance of the lighting fixtures is strictly prohibited; in case of lightning
and/or thunderstorm, maintenance of the lighting fixtures is prohibited.
※It may cause electric shock accident.
Be careful when handling the lighting fixtures.
※Drop or collision may damage the parts or cause personal injury.
Replace the lead immediately in case the jacket of second cable is damaged.
※It may cause short circuit, electric shock or other failure.
Don’t touch the damaged prism or other glass directly with hands.
※Glass fragments may scratch hands.
Touching the lighting fixtures with wet hand is strictly prohibited.
※It may cause electric shock or other accident.
Advanced Airport Lighting System
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1.3 Quality Assurance and Responsibility
Any defect in design, material or workmanship, which may occur during proper and normal
use over a period of one year from date of installation but less than 15 months from date of
shipment, or within the warranty period of the tender, will be repaired or preplaced by
manufacturer free of charge. The warranty doesn’t cover the failures resulting from lamp burnt out,
improper maintenance, installation or operation, or damages due to snow ploughs. Manufacturer
shall not be liable to any further claims or particularly claims for damages not affecting the goods
themselves.
Advanced Airport Lighting System
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2.0 Introduction
This manual involves the following series lighting fixtures:
APPS-12-LED---------------------------- In-pavement Approach Centerline Light and Cross
Bar Light
APSS-12-LED---------------------------- In-pavement Approach Side-row Light
THWS-12-LED--------------------------- In-pavement Runway Threshold Wing Bar Light
Type of In-pavement Approach Centerline Light and Cross Bar Light (APPS-12-LED):
Type of In-pavement Approach Side-row Light (APSS-12-LED):
Type
APPS-12= 12 inches 6mm
in-pavement approach centerline light
and cross bar light
Beam direction
L= left toe-in
R=right toe-in
S= straight
emission
Runway top
Left toe-in
Right toe-in
Straight emission
Light source
LED= LED lamp
Beam color
C=White
Optional function
M= single lamp fault detection function
Advanced Airport Lighting System
6
Type of In-pavement Runway Threshold Wing Bar Light (THWS-12-LED):
Type
APSS-12=12 inches 6mm
in-pavement approach side-row light
Beam direction
L= left toe-in
R= right
toe-in
Runway top
Left toe-in
Right toe-in
Light source
LED= LED lamp
R=Red
Beam color
Optional function
M= single lamp fault detection function
Type
THWS-12=12 inches 6mm in-pavement
runway threshold wing bar light
Beam direction
L= left toe-in
R= right toe-in
Runway top
Left toe-in
Right toe-in
Light source
LED= LED lamp
Beam color
G=Green
Optional function
M= single lamp fault detection function
Advanced Airport Lighting System
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2.1 Technical Specifications
This product conforms to the provisions of the following standards or technical specifications.
For dated standards or technical specifications, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
International Electrotechnical Commission (IEC) TS 61827;
Convention on International Civil Aviation Annex 14- Aerodromes Volume 1;
International Civil Aviation Organization (ICAO)- Aerodrome Design Manual- Part 4: Visual
Aids;
Federal Aviation Administration (FAA) AC150/5345-46;
FederalAviation Administration (FAA) EB 67;
GB/T 7256 General Requirements of Lighting Fixtures for Civil Airport;
Department of Airport of Civil Aviation Administration of China: Advisory Circular, Technical
Requirements for Runway and Taxiway Aid Lighting Fixtures (AC-137-CA-2015-03)
Department of Airport of Civil Aviation Administration of China, Advisory Circular, General
Technical Requirements for Civil Airport LED Aid Lighting Fixtures (AC-137-CA-2015-01)
2.2 Application Environment
○Altitude: below 4,000m;
○Outdoor: -55°C ~ +55°C;
○Relative air humidity: not more than 95%;
○In rain, snow, ice and water;
○Expose to corrosive salt atmosphere
○Basic earthquake intensity VII.
This manual suits for next models
9
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