AIMS Power GEN6600W240VS User manual

PORTABLE INVERTER GENERATOR

GEN6600W240VS 120/240V

IMPORTANT ─READ AND UNDERSTAND THE MANUAL PRIOR TO USING, KEEP

MANUAL FOR REFERENCE.

2019-1-18 (REV:01)

C O N T E N T S

SAFETY INFORMATION...............................................................................................................................................2

CONTROL & FEATURES..............................................................................................................................................4

PRE-OPERATION CHECK ...........................................................................................................................................6

OPERATION....................................................................................................................................................................8

PERIODIC MAINTENANCE....................................................................................................................................... 11

TROUBLE SHOOTING............................................................................................................................................... 14

STORAGE..................................................................................................................................................................... 15

SPECIFICATION.......................................................................................................................................................... 16

WIRING DIAGRAM...................................................................................................................................................... 17

WARNING

PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE GENERATOR

SAFETY INFORMATION

1) EXHAUST FUMESAREPOISONOUS

Never operate the engine in a closed area or it may cause unconsciousness or death within a short period of time.

Operate the engine in a wellventilated area.

2) FUELISHIGHLYFLAMMABLE AND POISONOUS

Always turnoff theengine when refueling.

Never refuel while smoking or around an open flame.

Take care not to spill any fuel on the engine or muffler when refueling.

If you swallow any fuel, inhale fuel vapor, or if fuel vapor comes in contact with your eyes, seek medical assistance

immediately. If any fuel spills on your skin or clothing, immediately wash with soap and water and change your

clothes.

When operating or transporting the generator, be sure it is kept upright. If it tilts, fuel may leak from the carburetor or

fuel tank.

3) ENGINE ANDMUFFLERMAYBE HOT

Place thegenerator in a place where passers-by or children are not likely to touch the generator.

Avoid placing any flammable materials near the exhaust outlet during operation.

Keep the generator at least3 feet from buildings and otherequipment, or the engine may overheat.

Avoid operating the engine with a dust cover.

Be sure to carry the generator only by its carrying handle.

Put the generator on the flat ground, allowing the generator to vent heat freely.

4) ELECTRICSHOCKPREVENTION

Never operate the generator in rain or snow.

Never touch the generator with wet hands or electric shock may occur.

Be sureto ground (earth) the generator. FIG.1

NOTE:

Use ground (earth) lead of sufficient current capacity.

Diameter: 0.12mm (0.005 in)/ampere

EX: 10 Ampere --1.2mm (0.055in)

FIG.1

5) CONNECTIONNOTES

Do notconnect the generator to commercial power outlet.

Do not connect the generator in parallel with any other generator.

SAFETYSYMBOLS

Caution -The user should be aware of a general hazard.

Dangerous Voltage

Flammable

Hot Surface - Do not touch.

CONTROL & FEATURES

(1) Spark plug

(2)Fuel tank

(3)Fuel tank cap

(4)Fuel filter

(5) Carrying handle

(6)Fuel level gauge

(7) Muffler

(8) Battery

(9) Air filter

(10) Brake lever

(11) Wheel

(12) Oil fillercap

(13) Oil drain plug

(14) AC pilot light

(15) Overload indicator light

(16) Oil warning light

(17) Engine switch

(18) DC receptacle

(19) DC protector

(20) USB Output

(21) AC receptacle 5-20R GFCI

(22) Ground (earth) terminal

(23) AC receptacle L14-30R 120/240V

(24) Auto genstart

(25) ACprotector

(26) Voltmeter

(27) Fuel cock

(28) Output reset

(29) Economy control switch

234 65 7

131211

108

25 24

2728

17 2018 19 21

MODE

FOLLOW INSTRUCTIONS

TESTMONTHLY

FOLLOW INSTRUCTIONS

TESTMONTHLY

1) OILWARNINGSYSTEM

When the oil level falls below the lower level, the engine stops automatically.

Unless you refill with oil, the engine will not start again. FIG.2

2) ENGINESWITCH

The engine switch controls the ignition system. FIG.3

①RUN(on)

Ignition circuit is switched on. The engine can be started.

②STOP

Ignition circuit is switched off. Theengine will not run.

③START

Starting circuit is switched on. The starter motorstarts.

3) ECONOMY CONTROLSWITCH

When the economy control switch is turned “ON”, the economy control will

control the engine speed according to the connected load. The result is a less

efficient fuel consumption with less noise. FIG.4

4) DCCIRCUITPROTECTOR

The DC circuit protector turns off automatically when the load exceeds the

generator rated output.

CAUTION:

Reduce the load to within specified generator’s rated output if the DC

circuit protector turns off.

5) FUEL COCK

Thefuel cock is used to supply fuel fromthe tank to the carburetor. FIG.5

6) BRAKELEVER

Thefunction of brake lever is to protect generator from moving. FIG.6

①If the brake lever is not on, the generator can move.

②If the brake lever is on, the generatorcan’t move.

FIG.2

FIG.3

FIG.4

FIG.5

FIG.6

MODE

FOLLOW INSTRUCTIONS

TESTMONTHLY

OFF

7) OUTPUTRESET

Push reset button for 2 seconds, the generator will recover the AC output when

the generator stop producing AC output under overload protect. FIG.7

NOTE:

Reduce the load on the generator to ensure that the total load is within the

generator’s rated output power.

8) AUTOGENSTART

The auto gen start controls the ignition system. FIG.8

①When the circuit of this plug is connected, the starter motor starts and

runs the generator.

②When the circuit of this plug is disconnected the engine will stop

PRE-OPERATIONCHECK

NOTE:

Pre-operation checks should be made each time thegenerator is used.

1) CHECKENGINEFUEL

Make sure there is sufficient fuel in the tank. FIG.9

If fuel is low, refill with unleaded gasoline.

Be sureto use the fuel filterscreen on the fuel filter neck.

Recommended fuel: Unleaded gasoline.

Fuel tank capacity: (see page 15)

WARNING:

Do not refill tank while engine is running or hot.

Close fuel petcock before refueling.

Be careful not to allow dust, dirt, water or other foreign objects into fuel.

Do notfill abovethe top of the fuel filter or it may overflow when the fuel heats up and expands.

Wipe off spilt fuel thoroughly before starting engine.

Keep away from open flames.

FIG.9

FULL EMPTY

FIG.7

FIG.8

MODE

FOLLOW INSTRUCTIONS

TESTMONTHLY

RESET

MODE

FOLLOW INSTRUCTIONS

TESTMONTHLY

FOLLOW INSTRUCTIONS

TESTMONTHLY

AUTO GEN

START

2) CHECKENGINE OIL

Make sure the engine oil is indicated by dip stick at the upper level of the oil filler

hole. Add oil as necessary. FIG.10

Remove oil filler cap andcheck the engine oil level.

If oil level is below the lower level line, refill with suitable oil to upper level

line. Do not screw in theoil filler cap when checking oil level.

Change oil if dirty.

Oil capacity: (see page 15)

Recommended engine oil: 10W-30

API Service SJ FIG.11

3) GROUND (Earth)

Make sure to ground (earth) thegenerator. FIG.12

4) CONNECT BATTERY

Loosen thescrew and removethe battery cover. FIG.13

Clamp the red wire to the positive (+) terminal and the black wire to the

negative (-) terminal of the battery. Do not reverse the polarity.

Be surethe battery is installed on the battery mount tray securely.

Install the cover and tighten the screw.

NOTE:

Recommended battery: 12V18AH

FIG.10

FIG.11

32°

F F

80°

25°CC

0°

or 10W-30

SAE #30

or 10W-40

SAE #20

or 10W-30

or 10W-40or 10W-40

or 10W-30

SAE 10W

FIG.12

FIG.13

OPERATION

NOTE:

The generatorhas been shipped without engine oil. Fill with oil or it will not

start.

Do not tilt the generator when adding engine oil. This could result in

overfilling and damage to the engine.

1) STARTINGTHEENGINE

NOTE:

Before starting the engine, do not connect electric appliance. FIG.14

A Electric start

1. Turn the fuel cock lever to the ON position. FIG.15

2. Turn the engine switch to the START position. FIG.16

3. Turn the engine switch to the RUN position. FIG.17

4. Warm up the engine without a load for a few minutes.

B Auto start

1. Make sure the fuel cock valve to the ON position.

2. Make sure the engine switch to the RUN position.

3. Connect the cable to Auto Gen Start plug, as soon as the generator

receives the start signal, the generator will start. If the generator does not

start successfully, it will try to start again. Generator will disconnect the

circuit when the generator does not start after three times. FIG.18

2) USINGELECTRIC POWER

1. AC APPLICATION

(a) Check the AC indicator light for proper voltage.

(b) Turn off the switch(es) of the electrical appliance(s) before connecting to

the generator.

CAUTION:

Be surethe electric device is turned off before plugging in.

Be sure the total load is within generator’s rating.

FIG.14

FIG.15

FIG.16

FIG.17

FIG.18

FIG.19

MODE

FOLLOW INSTRUCTIONS

TESTMONTHLY

ENGINE

SWITCH

MODE

FOLLOW INSTRUCTIONS

INSTRUCTIONS

STOP RUN

START

ENGINE

SWITCH

MODE

FOLLOW INSTRUCTIONS

INSTRUCTIONS

STOP RUN

START

MODE

FOLLOW INSTRUCTIONS

TESTMONTHLY

FOLLOW INSTRUCTIONS

TESTMONTHLY

AUTO GEN

START

Be surethe outlet load current is within outlet’s rated current.

The economy control switch must be turned to “OFF”when using electric

devices that require a large starting current, such as a compressor or a

submersible pump. FIG.20

OVERLOADINDICATOR LIGHT

Theoverload indicatorlight comes on when overloaded, short circuit, or voltage

is out of operating tolerance, or the AV output voltage rises. The electronic

breaker will then activate, stopping power to the generator in order to protect

the generator and any connected electric devices. The overload indicator light

(red) will flicker and then keep on, the generator will stop power output. If so

please followthe following steps: FIG.21

(a) Reduce the total wattage of connected electric devices within the

application range.

(b) Check for blockages in the cooling air inlet and around the control unit. If

any blockages are found, remove.

CAUTION:

The generatorAC output automatically resets when the engine is stopped and then restarted.

The overload indicator light may come on for a few seconds at first when using electric devices that require a large

startingcurrent, such as a compressor or a submergible pump. This is not a malfunction.

2. DC APPLICATION

12V battery charging only. FIG.23

(a) 12V DC socket maybe use to charge cell phones and other small

electronics using a 12DC adapter

(b) When charging batteries, make sure to properly connect the leads to the

battery. Do not reverse the polarity.

FIG.20

ECON.SW

OFF

FIG.21

FIG.22

OVERLOAD

MODE

FOLLOW INSTRUCTIONS

TESTMONTHLY

RESET

FIG.23

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