Agri-Fab 45-02141 User manual

CAUTION:

Read Rules for

Safe Operation

and Instructions

Carefully

BROADCAST SPREADER 100

(PUSH)

PRINTED IN U.S.A. FOR NO. 47290 (REV. 12/01)

OWNERS

MANUAL

Model No.

45-02141

Assembly

Operation

aintenance

Repair Parts

BROADCAST

SPREADER

RULES FOR SAFE OPERATION

The following safety precautions are suggested. This

broadcast spreader is designed, engineered and tested

to offer reasonably safe and effective service, provided it

is operated in strict accordance with these instructions.

Failure to do so may result in personal injury. Always

observe the rules of safe operation.

1. Do not allow anyone to operate the broadcast

spreader without proper instructions.

2. Do not permit children to operate the broadcast

spreader.

3. Wear eye and hand protection when handling and

when applying lawn or garden chemicals.

4. Read the chemical label instructions and cautions

for handling and applying the chemicals purchased

for spreading.

5. Keep all nuts, bolts and screws tight to be sure

equipment is in safe working condition.

6. Follow maintenance and lubrication instructions as

outlined in this manual.

LOOK FOR THIS SY BOL TO POINT OUT

I PORTANT SAFETY PRECAUTIONS. IT

EANS -- ATTENTION! BECO E ALERT!

YOUR SAFETY IS INVOLVED.

Your broadcast spreader carton contains parts as shown in figure 1. The hardware package contains parts shown

in figure 2 on page 3. Identify all parts and layout as shown in figures 1 and 2.

FIGURE 1

CARTON CONTENTS

LOOSE PARTS IN CARTON

1. Handle Tube (long)

2. Braces

3. Flow Control ount Bracket

4. Flow Control Gauge

5. Flow Control Arm

6. Handle Tube (short)

7. Flow Control Rod

8. Leg Stand Tube

9. Wheels (2)

10. Hopper Assembly

11. Hardware Package (not shown)

810

CARTON CONTENTS

FIGURE 2 - HARDWARE PACKAGE

KEY QTY. DESCRIPTION

A 7 Hex Bolt, 1/4-20 x 1-1/2" Long

B 2 Hex Bolt, 1/4-20 x 5/8" Long

C 1 Carriage Bolt, 1/4-20 x 3/4" Long

D 1 Nylon Washer

E 3 Flat Washer, 5/16" SAE

F 3 Flat Washer, 1/2"

G 9 Hex Lock Nut, 1/4-20 Thd.

H 1 Cotter Pin, 5/32" x 2"

KEY QTY. DESCRIPTION

I 1 Cotter Pin, 3/32" x 3/4" Long

J 1 Flow Control Link

K 1 Extension Spring

L 2 Spacer Tube

2 Hub Cap

N 1 Grip

O 1 Vinyl Cap

P 1 Hand Knob

Q 2 Handle Grip

FULL SIZE HARDWARE REFERENCE CHART

1/2" WASHER

5/16" WASHER

1/4" LOCK NUT

NYLON WASHER

1/4" x 5/8"

1/4" x 1-1/2"



1/4" x 3/4"



ABCG

ASSEMBLY INSTRUCTIONS

TOOLS REQUIRED FOR ASSEMBLY

(1) Pliers

(1) Hammer

(2) 7/16" Open or Boxed End Wrenches

1. Remove the spreader, the loose parts and the hard-

ware package from the carton. Lay out parts and

hardware and identify. Refer back to figures 1 and 2.

2. With the spreader resting upside down on the top of

the hopper, assemble a spacer and then a 1/2" flat

washer onto each end of the axle. See figure 3.

FIGURE 4

1/2" FLAT

WASHER

HUB CAP

WHEEL

NO CROSS HOLE

FIGURE 3

FIGURE 5

5. Place a wheel onto the end of the axle that has a cross

hole. The long end of the hub goes to the inside. See

figure 5.

6. Assemble a 5/32" x 2" cotter pin through the notched

wheel hub and the axle. See figure 5.

7. Lightly tap a hub cap onto the axle until it is snug

against the wheel. See figure 5.

FIGURE 6

8. Remove the 1/4" hex bolt, flat washer and hex lock nut

from the center of the crossover tube. See figure 6.

CROSSOVER

TUBE

1/4" HEX

BOLT

1/4" HEX

LOCK NUT

1/4" FLAT

WASHER

SHAFT

SUPPORT

AXLE

SPACER

1/2" FLAT

WASHER

3. Place a wheel onto the end of the axle that has no cross

hole. The long end of the hub goes to the inside. See

figure 4.

4. Place a 1/2" flat washer onto the axle and then lightly

tap a hub cap onto the axle until it is snug against the

washer and wheel hub. See figure 4.

HUB CAP

5/32" x 2"

COTTER PIN

WHEEL

CROSS

HOLE

9. Place the handle tube (long) on the crossover tube,

(side between crossover tube and hopper), align the

holes in the handle tube, crossover tube, and shaft

support. Assemble with 1/4" hex bolt, flat washer and

hex lock nut removed in the previous step. See figures

6 and 7. DO NOT TIGHTEN AT THIS TIME.

10. Assemble two handle braces to the inside of the

hopper frame, one each side, using two 1/4" x 1-1/2"

hex bolts and two 1/4" lock nuts. See figure 7. DO NOT

TIGHTEN AT THIS TIME.

11. Align the holes in the ends of the two handle braces

with the hole nearest the middle of the handle tube

assembly. Secure with a 1/4" x 1-1/2" hex bolt and 1/4"

lock nut. See figure 7.

12. Tighten all hex lock nuts and bolts, following same

sequence as assembled in the previous three steps.

See figure 7.

FIGURE 9

13. Assemble the leg stand tube to the handle tube (long)

using two 1/4" x 1-1/2" hex bolts. Secure tightly with

two 1/4" hex lock nuts. See figure 8.

14. Place a vinyl cap over the end of the leg stand tube.

See figure 8.

FIGURE 7

FIGURE 8

15. Assemble the flow control link (the end with the small

hole) to the flow control arm using one 1/4" x 5/8" hex

bolt and one 1/4" lock nut. Do not over tighten. The

flow control link must pivot freely. See figure 9.

16. Place the vinyl grip on the flow control arm. See figure

1/4" HEX

BOLT

1/4" HEX

LOCKNUT

FLAT WASHER

HANDLE TUBE (LONG)

HEX BOLT

1/4" x 1-1/2"

HEX BOLT

1/4" x 1-1/2"

HITCH

BRACE

1/4"

LOCK

NUT

CROSSOVER

TUBE

SHAFT SUPPORT

HANDLE TUBE (LONG)

1/4" x 1-1/2"

HEX BOLTS

1/4"

LOCK

NUT

VINYL CAP LEG STAND TUBE

FLOW CONTROL

LINK

VINYL GRIP

FLOW

CONTROL

ARM

1/4" x 5/8"

HEX BOLT

SMALLEST HOLE

1/4" HEX

LOCK NUT

17. Assemble the flow control arm to the flow control

mounting bracket using one 1/4" x 5/8" hex bolt and

one 1/4" lock nut. Do not over tighten. The flow

control arm must pivot freely. See figure 10.

18. Hook one end of extension spring through small hole

near bend in flow control rod and the other end through

hole in flow control mounting bracket. See figure 10.

FLOW

CONTROL

LINK

EXTENSION

SPRING

3/32"

COTTER

5/16" FLAT

WASHER

FLOW

CONTROL

ROD

FLOW CONTROL

MOUNTING BRACKET

19. Place a 5/16" flat washer over the end of flow

control rod, and insert end of rod through slot in

flow control mount bracket and through the hole

in flow control link. Secure with a 3/32" x 3/4"

cotter pin. See figure 11.

FIGURE 10

FIGURE 11

20. Hook free end of flow control rod through hole in slide

gate bracket located near bottom of hopper. See figure

12.

1/4" x 5/8"

HEX BOLT

1/4" HEX LOCK NUT

FLOW

CONTROL

LINK

EXTENSION

SPRING

FLOW

CONTROL

ROD

FLOW CONTROL

MOUNTING BRACKET

FLOW CONTROL ARM

HOPPER

SLIDE

GATE

BRACKET

FLOW

CONTROL

ROD

FIGURE 12

21. Assemble flow control mounting bracket and the handle

tube (short) to the handle tube (long) using two 1/4" x

1-1/2" hex bolts, two 5/16" flat washers and two 1/4"

lock nuts. See figure 13. DO NOT TIGHTEN AT THIS

TIME.

22. Place handle grip on each handle tube. See figure 13.

HANDLE GRIP

1/4" x 1-1/2"

HEX BOLTS

1/4"

LOCK

NUTS

HANDLE

TUBE

(SHORT)

HANDLE

TUBE

(LONG) HANDLE GRIP

FLOW CONTROL

MOUNTING BRACKET

5/16"

FLAT

WASHERS

5/16"

FLAT

WASHERS

FIGURE 13

23. Assemble the flow control gage onto the flow control

mounting bracket using a 1/4" x 3/4" carriage bolt, a

nylon washer and hand knob. See figure 14.

24. ove flow control arm to off position and push flow

control mounting bracket toward hopper until closure

plate (located in bottom of hopper) is completely closed.

Tighten 1/4" hex lock nuts assembled in step 21. See

figure 14.

HAND KNOB

NYLON

WASHER

FLOW CONTROL

GAGE

OFF

1/4" x 3/4"

CARRIAGE BOLT

1/4" HEX

LOCK NUTS

FLOW

CONTROL

MOUNTING

BRACKET

FIGURE 14

25. Lubricate as instructed in the lubrication section on

page 8.

ATTENTION:

When broadcasting weed control

fertilizers, make sure broadcast

pattern does not hit evergreen trees,

flowers or shrubs.

Light Heavy

Fertilizer Granular 3 5

Pelleted 5 7

Grass Seed Fine - Blue Grass 2 4

Coarse - Rye, Fescue 6 8

Ice elters Granular 6 8

Pelleted 6 8

MATERIAL TYPE Flow Rate Setting

At 3 M.P.H.

FLOW RATE CHART

1. Determine approximate square footage of area to be

covered and estimate amount of fertilizer or seed

required.

2. With flow control arm in off position, set flow rate

gauge at number indicated in flow rate chart for light or

heavy application rate. Also, refer to instructions on

bag for manufacturers recommended settings.

3. Break up lumpy fertilizer as you fill hopper.

4. To broadcast, always have spreader in motion before

opening closure plate. Do not allow spreader to sit

stationary with flow control arm in ON position. If

fertilizer is accidentally deposited to heavily in small

area, soak down thoroughly with garden hose to pre-

vent burning of lawn.

IMPORTANT: Application rates (shown on chart)

are affected by humidity and mixture content of

material (granular and pellet); therefore, minor

adjustment settings may be necessary to compen-

sate for this condition. The rate chart is calculated

for light and heavy application. The faster you

walk, the wider the broadcast width. A variation in

speed will determine the flow rates and width of

broadcast.

FIGURE 16

OPERATION

The application spread pattern should overlap to insure

uniform coverage at the edges. The approximate distance

between each pass is shown in the application diagram.

See figure 15.

FIGURE 15

FLOW RATE ADJUSTMENT

1. Push forward on the flow control arm to the off posi-

tion and pull back to the on position. The higher the

number on flow rate gauge the larger the opening in the

bottom of the hopper. See figure 16.

2. REFER TO THE FLOW RATE CHART AND TO

INSTRUCTIONS ON FERTILIZER BAG TO SELECT

PROPER FLOW RATE SETTING.

3. Loosen the hand knob to set the flow gauge to the

desired flow setting and tighten the hand knob.

4. Always move flow control arm to off position before

stopping or turning spreader.

5. The spreader should be moving before you move the

flow control arm to the on position.

OVERLAP

8' to

10'

APPLICATION DIAGRAM

12345678910

OFF

FLOW CONTROL ARM

FLOW RATE GAUGE

HAND KNOB

3 .P.H. is equivalent to traveling 100 feet in 23 seconds.

Do not use powdered lime, only

granulated materials are approved

for use.

NOTE

MAINTENANCE & STORAGE

1. Do not store spreader with any material in hopper.

2. Clean your spreader after use. Flush thoroughly with

water.

3. If for any reason the axle, gear and sprocket assembly

is disassembled, be sure to mark position of parts as

they are removed. The positions of the drive wheel and

sprocket in relation to the slotted plastic gear deter-

mine which direction the spreader plate will spin. Be

sure to reassemble them in their original positions.

(Refer to figure 5 on page 4.) With the reassembly of

the gear and sprocket, use shim washers (Ref. no. 21

on page 10) as needed for minimum backlash. Add

grease to gear and sprocket.

4. If agitator wire becomes damaged or worn it can be

replaced. Loosen 3/8" lock nut on the top of sprocket

shaft until agitator wire is free. Remove old agitator

wire from hole in agitator sleeve and replace with new

agitator wire. Position agitator wire so that sprocket

shaft turns freely and tighten 3/8" lock nut on top of

sprocket shaft. See figure 17.

5. Heavy moisture conditions may require a cover over

the hopper to keep contents dry. The vinyl cover acts

as a wind and moisture shield, but should not be used

as a rain cover. See figure 18.

BROADCAST

SPREADER

OPTIONAL VINYL HOPPER

COVER #44619

FIGURE 18

FIGURE 19

LUBRICATION

(SEE FIGURE 19)

1. Apply a little automotive grease to the sprocket and

gear.

2. Oil nylon bushings on sprocket shaft as shown in figure

19.

3. Oil axle/shaft bushing on axle as shown in figure 19.

4. Oil right hand wheel bearing as needed.

GREASE

OIL

SPROCKET

SHAFT

AGITATOR

WIRE

3/8" LOCKNUT

AGITATOR

SLEEVE

FIGURE 17

REPAIR PARTS FOR BROADCAST SPREADER MODEL 45-02141

12 19

21 21

27 36

15 15

32 40

32 57



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