Agilent Technologies IDP-7 User manual

DRAFT 1/19/17

Vacuum Products Division

INSTRUCTION MANUAL

IDP-7

Dry Scroll

Vacuum Pump

Manual No. X3807-90009

Revision A

January 2017

DRAFT 1/19/17

Agilent, Inc.

IDP-7

Dry Scroll Vacuum Pump

Slo-Blo and Littelfuse are registered trademarks of Littelfuse, Inc.

iii

IDP-7 Dry Scroll Vacuum Pump

DRAFT 1/19/17

Warranty

Products manufactured by Seller are warranted against

defects in materials and workmanship for twelve (12)

months from date of shipment thereof to Customer, and

Seller's liability under valid warranty claims is limited, at

the option of Seller, to repair, to replace, or refund of an

equitable portion of the purchase price of the Product.

Items expendable in normal use are not covered by this

warranty. All warranty replacement or repair of parts shall

be limited to equipment malfunctions which, in the sole

opinion of Seller, are due or traceable to defects in origi-

nal materials or workmanship. All obligations of Seller

under this warranty shall cease in the event of abuse,

accident, alteration, misuse, or neglect of the equipment.

In-warranty repaired or replaced parts are warranted only

for the remaining unexpired portion of the original war-

ranty period applicable to the repaired or replaced parts.

After expiration of the applicable warranty period, Cus-

tomer shall be charged at the then current prices for parts,

labor, and transportation.

Reasonable care must be used to avoid hazards. Seller

expressly disclaims responsibility for loss or damage

caused by use of its Products other than in accordance

with proper operating procedures.

Except as stated herein, Seller makes no warranty,

expressed or implied (either in fact or by operation of

law), statutory or otherwise; and, except as stated herein,

Seller shall have no liability under any warranty,

expressed or implied (either in fact or by operation of

law), statutory or otherwise. Statements made by any per-

son, including representatives of Seller, which are incon-

sistent or in conflict with the terms of this warranty shall

not be binding upon Seller unless reduced to writing and

approved by an officer of Seller.

Warranty Replacement

and Adjustment

All claims under warranty must be made promptly after

occurrence of circumstances giving rise thereto, and must

be received within the applicable warranty period by

Seller or its authorized representative. Such claims should

include the Product serial number, the date of shipment,

and a full description of the circumstances giving rise to

the claim. Before any Products are returned for repair

and/or adjustment, written authorization from Seller or its

authorized representative for the return and instructions

as to how and where these Products should be returned

must be obtained. Any Product returned to Seller for

examination shall be prepaid via the means of transporta-

tion indicated as acceptable by Seller. Seller reserves the

right to reject any warranty claim not promptly reported

and any warranty claim on any item that has been altered

or has been returned by non-acceptable means of trans-

portation. When any Product is returned for examination

and inspection, or for any other reason, Customer shall be

responsible for all damage resulting from improper pack-

ing or handling, and for loss in transit, notwithstanding

any defect or non-conformity in the Product. In all cases,

Seller has the sole responsibility for determining the cause

and nature of failure, and Seller's determination with

regard thereto shall be final.

If it is found that Seller's Product has been returned with-

out cause and is still serviceable, Customer will be noti-

fied and the Product returned at the Customer's expense;

in addition, a charge for testing and examination may be

made on Products so returned.

IDP-7 Dry Scroll Vacuum Pump

DRAFT 1/19/17

Contents

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Warranty Replacement and Adjustment. . . . . . . . iii

Instructions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General Information . . . . . . . . . . . . . . . . . . . . . . . 1

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

EMC Warnings . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Environmental Conditions, Compliance and Utility

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Environmental Conditions . . . . . . . . . . . . . . . 4

Electromagnetic Compatibility . . . . . . . . . . . . 4

South Korean Class A EMC declaration . . . . . 4

ICES/NMB-001 . . . . . . . . . . . . . . . . . . . . . . . . 4

Instructions d'utilisation . . . . . . . . . . . . . . . . . . . . 5

Conditionnement . . . . . . . . . . . . . . . . . . . . . . 5

Avertissements CEM . . . . . . . . . . . . . . . . . . . . . . . 6

Avertissement Classe A EN 55011 . . . . . . . . . 6

FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Utilisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Entretien . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Mise au rebut . . . . . . . . . . . . . . . . . . . . . . . . . 8

Technical Information . . . . . . . . . . . . . . . . . . . . . . 9

Unpacking and Inspection . . . . . . . . . . . . . . . . . 11

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electrical Connections . . . . . . . . . . . . . . . . . 12

Start Current . . . . . . . . . . . . . . . . . . . . . . . . . 14

Mechanical Connections . . . . . . . . . . . . . . . 15

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Cleaning the Pump . . . . . . . . . . . . . . . . . . . . 16

Startup Procedure . . . . . . . . . . . . . . . . . . . . . 16

Shutdown Procedure . . . . . . . . . . . . . . . . . . 16

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Kits and Service Options . . . . . . . . . . . . . . . 18

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Tip Seal Replacement . . . . . . . . . . . . . . . . . . 18

Request for Return Health and Safety Certification

List of Figures

Figure Caption Page

1 Outline Drawing with Dimensions . . . . . . . 10

2 Pumping Speed Curves . . . . . . . . . . . . . . . 10

3 Outline Drawing and Principal Items . . . . . 11

4 Feet Label . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5 Gas Ballast . . . . . . . . . . . . . . . . . . . . . . . . . 15

6 ON/OFF Power Switch . . . . . . . . . . . . . . . . 16

7 Exploded View of Pump Body . . . . . . . . . . 19

List of Tables

Table Title Page

1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9

2 IDP-7 Power Cord Selection . . . . . . . . . . . . 13

3 Typical IDP-7 Maximum Starting Current (A) 14

4 Troubleshooting Chart. . . . . . . . . . . . . . . . . 17

5 Accessories and Replacement Kits. . . . . . . . 18

6 Service Options. . . . . . . . . . . . . . . . . . . . . . 18

IDP-7 Dry Scroll Vacuum Pump

DRAFT 1/19/17

Instructions for Use

General Information

This equipment is designed for use by trained personnel.

The user should read this instruction manual and any

other additional information supplied by Agilent before

operating the equipment. Agilent will not be held respon-

sible for any events that occur due to non-compliance

with these instructions, improper use by untrained per-

sons, non-authorized interference with the equipment, or

any action contrary to that provided for by specific

national standards.

The IDP-7 is a hermetic, dry scroll vacuum pump. This

pump is suitable for pumping air or inert gases. The pump

is not intended to pump corrosive, explosive, or particu-

late-forming gases.

The following paragraphs contain all the information nec-

essary to guarantee the safety of the operator when using

the equipment. Detailed information is supplied in

“Technical Information” on page 9.

This manual uses the following standard safety protocol:

Storage

When transporting and storing the pump, the following

environmental requirements should not be exceeded:

Preparation for Installation

The pump is supplied in a special protective packing. If

this shows signs of damage, which may have occurred

during transport, contact your local sales office.

Total weight of the packing, IDP-7 pump included, is

approximately 28.1 kg (62 lbs).

WARNING The warning messages are for attracting

the attention of the operator to a partic-

ular procedure or practice which, if not

followed correctly, could lead to serious

injury.

CAUTION The caution messages are displayed

before procedures, which if not fol-

lowed, could cause damage to the

equipment.

NOTE The notes contain important informa-

tion taken from the text.

Temperature: 20 °C to +60 °C (4 °F to 140 °F)

Relative humidity: 0 to 95% (non-condensing)

WARNING The IDP-7 pump itself weighs 24.5 kg

(54 lbs). To avoid injury, use lifting aids

and proper lifting techniques when

moving the pump.

WARNING When unpacking the pump, be sure not

to drop it and avoid any kind of sudden

impact or shock vibration to it.

NOTE Normal exposure to the environment

cannot damage the pump. Neverthe-

less, it is advisable to keep the pump

inlet closed until the pump is installed

in the system.

IDP-7 Dry Scroll Vacuum Pump

DRAFT 1/19/17

EMC Warnings

EN 55011 Class A Warning

This is a Class A product. In a domestic environment this

product may cause radio interference in which case the

user may be required to take adequate measures.

FCC

This device complies with Part 15 of the FCC rules. Oper-

ation is subject to the following two conditions: (1) This

device may not cause harmful interference, and (2) this

device must accept any interference received, including

interference that may cause undesirable operation.

NOTE The equipment has been tested and

found to comply with the limits for a

Class A digital device, pursuant to Part

15 of the FCC rules. These limits are

designed to provide reasonable protec-

tion against harmful interference when

the equipment is operated in a commer-

cial environment. This equipment gen-

erated, uses, and can radiate radio

frequency energy and, if not installed

and used in accordance with the

instruction manual, may cause harmful

interference to radio communications.

Operation of this equipment in a resi-

dential area is also likely to cause harm-

ful radio communications interference

in which case the user will be required

to correct the interference at his own

expense.

IDP-7 Dry Scroll Vacuum Pump

DRAFT 1/19/17

Installation

The IDP-7 is NOT intrinsically safe. Do not install or use

the pump in an environment exposed to atmospheric

agents (rain, snow, ice), dust, aggressive gases, or in

explosive environments or those with a high fire risk.

During operation, the following environmental

conditions must be respected:

Connect the pump to the power supply using an IEC-320

style power cord of at least 10 A capacity (see Table 2 on

page 13).

Use

In order to reach maximum vacuum, the pump must be

left running for at least 24 hours with the inlet sealed.

There are no special instructions for starting the pump; it

need only be switched on using the On/Off switch.

The optional inlet valve will open 30 seconds after the

pump is started.

There are no special instructions for stopping the pump; it

need only be disconnected from the electric power

source by the On/Off switch.

The optional inlet valve will close immediately after the

pump is stopped.

Maintenance

Personnel responsible for pump operation and mainte-

nance must be well-trained and aware of the accident

prevention rules.

If a pump is to be discarded, it must be disposed of in

accordance with specific national standards.

Disposal

Meaning of the WEEE logo found in labels.

The following symbol is applied in accordance with the

EC WEEE (Waste Electrical and Electronic Equipment)

Directive. This symbol (valid only in countries of the

European Community) indicates that the product it

applies to must NOT be disposed of together with ordi-

nary domestic or industrial waste but must be sent to a

differentiated waste collection system.

The end user is therefore invited to contact the supplier of

the device, whether the Parent Company or a retailer, to

initiate the collection and disposal process after checking

the contractual terms and conditions of sale.

For more information refer to: http://www.agilent.com/

environment/ product/ index.shtml.

Temperature: +5 °C to +40 °C (41 °F to 104 °F)

Relative humidity: 0 to 95% (non-condensing)

CAUTION When installing the vacuum pump it is

recommended that the pump be posi-

tioned in a way that the power switch

and power cord connection remain eas-

ily accessible to the user in order to be

available as an option to disconnect

power to the pump quickly if needed.

WARNING The pump is designed for operation

with neutral or noncorrosive fluids. It

is absolutely forbidden to use it with

potentially explosive or inflammable

substances.

WARNING ❑Death may result from contact with

high voltages. Always take extreme care

and observe the accident prevention

regulations in force.

❑When machine is powered up,

be careful of moving parts and high

voltages.

❑If you have to perform maintenance

on the pump after a considerable time

in operation, allow it to cool as the tem-

perature of the outer surface may be in

excess of 60 °C.

❑Always disconnect your power

supply to the pump before beginning

maintenance work.

NOTE Before returning the pump to the factory

for repair, the “Request for Return”

sheet attached to this instruction man-

ual must be completed and sent to the

local sales office. A copy of the sheet

must be inserted in the pump package

before shipping.

IDP-7 Dry Scroll Vacuum Pump

DRAFT 1/19/17

Environmental Conditions,

Compliance and Utility

Requirements

Environmental Conditions

This equipment meets the following IEC classifications:

❑Pollution Degree 2 (See Note.)

❑Installation Category II (See Note.)

❑Equipment Class 1

Electromagnetic Compatibility

EN55011/CISPR11

Group 1 ISM equipment: Group 1 contains all ISM

equipment in which there is intentionally generated

and/or used conductively coupled radio-frequency

energy which is necessary for the internal functioning of

the equipment itself.

Class A equipment is equipment suitable for use in all

establishments other than domestic and those directly

connected to a low voltage power supply network which

supplies buildings used for domestic purposes.

This device complies with the requirements of CISPR11,

Group 1, Class A as radiation professional equipment.

Therefore, there may be potential difficulties in ensuring

electromagnetic compatibility in other environments, due

to conducted as well as radiated disturbances.

Operation is subject to the following two conditions:

❑This device may not cause harmful interference.

❑This device must accept any interference received,

including interference that may cause undesired oper-

ation.

If this equipment does cause harmful interference to radio

or television reception, which can be determined by turn-

ing the equipment off and on, the user is encouraged to

try one or more of the following measures:

❑Make sure that appropriate cables are used to connect

the device to peripheral equipment.

❑Changes or modifications not expressly approved by

Agilent Technologies could void the user's authority to

operate the equipment.

South Korean Class A EMC declaration

This equipment is Class A suitable for professional use

and is for use in electromagnetic environments outside of

the home.

ICES/NMB-001

This ISM device complies with Canadian ICES-001.

Cet appareil ISM est conforme à la norme NMB-001 du

Canada.

NOTE Pollution level describes the degree to

which a solid, liquid, or gas which dete-

riorates dielectric strength is adhering. 2

applies to a normal indoor atmosphere.

Installation category implies the regula-

tion for impulse withstand voltage. It is

also called the Over voltage category. II

applies to electrical equipment.

This equipment requires the following

space for ventilation, maintenances

access, and easy access to the Main

Power Breaker Switch. There must be a

clear space of at least 60 cm (24") on all

sides of the equipment. The bench in

your laboratory must be able to support

the entire system and other laboratory

equipment.

IDP-7 Dry Scroll Vacuum Pump

DRAFT 1/19/17

Instructions d'utilisation

Cet équipement est destiné à être utilisé par un personnel

formé. L'utilisateur doit lire ce manuel d'instructions et

toute autre information supplémentaire fournie par Agi-

lent avant d'utiliser l'équipement. Agilent ne sera pas

tenu responsable en cas d'événement se produisant en

raison de la non-conformité à ces instructions, de l'utilisa-

tion inappropriée par des personnes non formées, de

l'interférence non autorisée avec l'équipement ou de

toute action contraire à ce qui est énoncé par les normes

nationales spécifiques.

L'IDP-7 est une pompe à vide à spirales à sec hermétique.

Cette pompe est adaptée au pompage de l'air ou des gaz

inertes. La pompe n'est pas conçue pour pomper les gaz

corrosifs, explosifs, ou à formation de particules.

Les paragraphes suivants comprennent toutes les informa-

tions nécessaires afin de garantir la sécurité de l'opérateur

lors de l'utilisation de l'équipement. Des informations

détaillées sont fournies dans le paragraphe "Informations

techniques" à la Table 1 on page 9.

Ce manuel utilise le protocole de sécurité standard suiv-

ant:

Conditionnement

Lors du transport et du conditionnement de la pompe, les

exigences environnementales suivantes ne doivent pas

être dépassées.

Préparation pour l’installation

La pompe est livrée dans un emballage protecteur spé-

cial. Si elle manifeste des signes de dommages, qui peu-

vent s’être produits lors du transport, contactez votre

bureau des ventes local.

Le poids total de l’emballage, pompe ID P- 7 incluse, est d ’ e n v i r o n

28,1 kg.

AVERTISSEMENT Les messages d'avertissement ont

pour but d'attirer l'attention de

l'opérateur sur une procédure ou

pratique particulière qui, si elle n'est

pas correctement suivie, pourrait

provoquer des blessures graves.

ATTENTION Les messages d’attention sont affichés

avant les procédures, qui, si elles ne

sont pas suivies, pourraient endomma-

ger l’équipement.

REMARQUE Les remarques contiennent les informa-

tions importantes prises du texte.

Température: 20 °C à +60 °C (4 °F à 140 °F)

Humidité relative: 0 à 95% (non-condensation)

AVERTISSEMENT La pompe IDP-7 elle-même pèse

24,5 kg. Pour éviter les blessures, uti-

lisez les supports de levage et les

techniques de levage appropriés lors

du déplacement de la pompe.

AVERTISSEMENT Lorsque vous déballez la pompe,

assurez-vous de ne pas la faire

tomber et évitez tout genre d'impact

soudain ou de vibration de choc des-

sus.

REMARQUE L'exposition normale à l'environnement

ne peut endommager la pompe. Néan-

moins, il est conseillé de garder le con-

duit d'entrée de la pompe fermé jusqu'à

ce que la pompe soit installée dans le

système.

IDP-7 Dry Scroll Vacuum Pump

DRAFT 1/19/17

Avertissements CEM

Avertissement Classe A EN 55011

Il s'agit d'un produit de la Classe A. Dans un environne-

ment domestique, ce produit peut causer une radio inter-

férence, auquel cas l'utilisateur pourrait devoir prendre

les mesures adéquates.

FCC

Cet appareil est conforme à la Partie 15 des règles de la

FCC. L'opération est sujette aux deux conditions suiva-

ntes : (1) ce dispositif ne provoque pas d'interférence

nuisible, et (2) ce dispositif doit accepter toute inter-

férence reçue, y compris l'interférence pouvant provo-

quer une opération indésirable.

REMARQUE L'équipement a été testé et déclaré con-

forme aux limites d'un dispositif

numérique de Classe A, selon la Partie

15 des règles de la FCC. Ces limites

sont destinées à fournir une protection

raisonnable contre l'interférence nuisi-

ble lorsque l'équipement est utilisé dans

un environnement commercial. Cet

équipement généré, utilise, et peut

irradier une énergie à fréquence radio

et, s'il n'est pas installé et utilisé con-

formément au manuel d'instructions,

peut provoquer une interférence nuisi-

ble aux communications radio. L'utili-

sation de cet équipement dans une

zone résidentielle est également sus-

ceptible de causer une interférence

nuisible des communications radio.

Auquel cas, l'utilisateur devra corriger

l'interférence à ses propres frais.

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